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was operated in a 10−6 torr vacuum chamber at room temperature. It was composed of two steps: 50 Å thick titanium layer was deposited as a bond layer, followed by a 500 Å thick gold layer. The gold substrates were prepared by dicing the wafers into 0.5” × 0.5” size square pieces using a Micro-Auto dicing saw. During the dicing process, the gold substrates were contaminated with tiny silicon particles and water impurities. Prior to the force measurement, the gold substrates were cleaned in pure water ultrasonically to remove the residual silicon particles on surface. The cleaning procedure was followed by immersing the gold substrates in a mild piranha solution for 2 minutes, rinsed thoroughly with water, and dried in a nitrogen gas stream. The substrates behaved as a perfect mirror, and exhibited a root mean square roughness of below 0.5 nm over an area of 1 × 1 µm2, as determined from the AFM images. The gold spheres were obtained by employing a short circuit on a thin gold wire (0.005 inch dia, Alfa Aesar) using a 120V AC power. The gold particles produced in this manner were perfectly spherical, but came in a variety of sizes. In the present work, the sphere with radii of 3.5 - 7.5 µm was picked and glued onto the tip of an AFM cantilever using EPON 1004F resin (Shell Chemical Co.) by means of a home-built 3-axis translation stage. The cantilevers were further cleaned by gently washing with ethanol and exposing under UV light for 2 hours before use. 5.2.3 Atomic Force Microscopy The surface force measurements between two hydrophobic gold surfaces in the aqueous solution were conducted using a NanoScope V multimode AFM (Digital Instruments, Inc) [28]. The spring constant of the cantilever was determined using the thermal tuning technique. The gold surfaces were rendered hydrophobic by injecting the xanthate solution in the fluid cell after both the sphere attached cantilever and the gold substrate were assembled on the AFM, and sealed with an O-ring. In this manner, the gold sphere and the gold plate exhibited identical hydrophobicities. The hydrophobicity of the gold surfaces was controlled by varying the KEX concentration and the immersion time. The force measurement was conducted in water by flushing the fluid cell thoroughly with water after the desired immersion time in the KEX solution. The obtained force curves were normalized by the radius (R) of the gold sphere. 101
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5.2.4 Thin Liquid Pressure Balance The asymmetric surface force measurement between a hydrophobic gold plate and an air bubble in water was conducted by monitoring the kinetics of film thinning using the modified thin film pressure balance (TFPB) technique [26]. In this technique, the information of the surface force in the wetting film was extracted from the spatial and temporal thickness profiles of the wetting films using the Reynolds lubrication theory [29]. The gold substrates were rendered hydrophobic by immersing them in a desired concentration of KEX solution. The KEX-treated gold substrates were gently rinsed with water to remove the residual xanthate solution, and temporarily stored in water. A meniscus-shaped film was formed by sucking the liquid out of the glass cell using a custom-made Telfon piston. When the intervening film drained within a few microns, a visible interference fringe (or Newton rings) was observed. The fringes were recorded by a high speed camera (Hi-spec 4, Fastec) at 150-300 fps, and used to construct the spatiotemporal thickness profiles of the wetting films, i.e., h(r,t). The disjoining pressure (Π) can be thus obtained using the eq. (5.1) 2    h r 1  r h    r 12  r dr dr (5.1)   R r r r rrh3  r0 t  in which γ is the surface tension, µ the viscosity of the fluid, h the film thickness, R the radius of the bubble, and t is the time. Eq. (5.1) was derived under the no-slip boundary conditions at both the air/water and the solid /water interfaces [29]. It has been shown previously that in the wetting films of water, no-slip boundary conditions hold at both the solid/water interface [30, 31] and the air/water interfaces [32, 33]. 5.3 Results 5.3.1 Symmetric Hydrophobic Interactions Figure 5.1 shows the normalized forces (F/R) measured in pure water between two identical gold surfaces with the same hydrophobicities using the atomic force microscopy (AFM). The surfaces were hydrophobized in 10−5 and 10−4 M KEX solutions for varying immersion time. The measured force (F) was normalized by the radius (R) of the sphere, and plotted vs. the closest 102
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separation distance (h). In DLVO theory, the total surface force is represented as a sum of van der Waals dispersion force (F ) and electrical double-layer force (F ), d e F RF RF R (5.2) d e The van der Waals dispersion force between a spherical solid and a flat solid surface is given by, A F R   131 (5.3) d 6h2 where A is the Hamaker constant for the solid-solid interaction in water, and h is the closest 131 separation distance. The subscripts 1 and 3 represent the solid and liquid phase, respectively. The electrical double-layer force between two identical surfaces was given by, 64nkT ze F R  2 tanh2( 1)eh (5.4) e  4kT where ψ is the surface potential on the gold interface, κ the reciprocal Debye length, k the 1 Boltzmann constant, T the temperature, z the valence of the ions, and n is the number of ions. Figure 5.1a shows the results obtained when the gold substrates were immersed in 10−5 M KEX solution for different immersion time. The force curve for “0 min” immersion time represents the surface force between two bare gold surfaces in water. As shown, the force curve matches with the prediction from the DLVO theory using eq. (5.2). The Hamaker constant, A = 2.0 × 10−19 J, 131 were obtained by fitting the short-range part of the surface force data with eq. (5.2), where the van der Waals dispersion force dominated. The parameters for the electrical double-layer force, ψ = −40 mV and κ−1 =90 nm, were obtained by fitting the long-range part of the force data. The 1 obtained Hamaker constant for gold-gold interaction in water was in the range of values predicted by the full Lifshitz theory (10–40 × 10-19 J) [27]. The value of ψ (= -40 mV) was 1 close to the zeta potential of the micron sized gold particles in water (−40 ± 2 mV), as shown previously [26]. 103
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attractive and reached a maximum at t = 40 min. When the gold surfaces were left in the KEX aqueous solution for more than 40 min, the surface force became less attractive, which might be attributed to a formation of xanthate multilayer. It has been well documented that the xanthate adsorption on gold surfaces is followed by two steps: the chemisorbed metal xanthate is initially covered on the gold surface, then followed by the dixanthogen formation. The results obtained from Infrared spectrometry showed that the multilayer xanthate formation took place on the gold surface exposing the hydrophilic group (-OCSSAu) towards the aqueous phase. As a consequence, the hydrophobic force diminished with decreasing the hydrophobicities of the gold surfaces. Fig. 5.1b shows the force data obtained when the gold substrates were immersed in 10−4 M KEX aqueous solution. It was found that the hydrophobic force increased with increasing the immersion time. However, both the dispersion force and the double-layer force remained the same after xanthate treatment. It was anticipated that the attractive force induced by the hydrophobization in KEX solution might be attributed to the presence of the hydrophobic force. One might consider the inclusion of the hydrophobic force in the extended DLVO theory, F RF RF RF R (5.5) d e h in which F represents the hydrophobic force. In the present work, the hydrophobic forces h measured from AFM were represented as a power law, F /RK /6h2 (5.6) h 131 where K represents the hydrophobic force constant. The power law had the same form as the 131 expression for the dispersion force. The hydrophobic force has been shown using both the exponential law and the power law interchangeably. Mathematically, both the exponential law and the power law follow the similar curves at long-range distance, while the power law decays much faster than the exponential law at short range. This is because the power law function decays with the cubic thickness, unless the decay length used in the exponential law was significantly small (< 1 nm). Meanwhile, the power law function holds the advantage over the exponential law function, since it could be used to directly compare the magnitude of the hydrophobic interaction between the asymmetric hydrophobic surfaces and the symmetric hydrophobic surfaces, which turned out to be a major objective in this work. 105
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As shown in Figure 5.1b, the hydrophobic force constant K , i.e., between two identical 131 hydrophobic gold surfaces in water was 1.5 × 10−18 J when the gold plates were rendered hydrophobic in a 10−5 M KEX for 5 min. The K increased to 6.5 × 10−18 J after a 40 min 131 immersion time. As the gold surfaces were hydrophobized in the 10−5 M KAX solution for 60 minutes, the K decreased to 4.3 × 10−18 J. Likewise, in a 10−4 M KEX solution, K increased 131 131 with increasing the immersion time. K = 6.6 × 10−18, 1.2 × 10−17, and 1.3 × 10−17 J for the 131 immersion time of 2 min, 10 min, and 40 min, respectively. Note that the theoretical curve did not fit the experimental data perfectly at h < 50 nm. As shown, the obtained force curve was slightly overestimated than the predicted using eqs. (5.5) and (5.6) at short-range distance, which left a supposition that the double-exponential law might give a better fit for the experimental data. At this time, I do not have any good explanations for such discrepancies. However, in the present work, the use of the power law representing the hydrophobic interaction was considered to be valid, if one accepts that the curve fitting by the power law works well at the long-range distance with h > 50 nm. 5.3.2 Asymmetric Hydrophobic Interactions Figure 5.2 shows the disjoining pressure (Π) in the wetting films of water formed on the gold surfaces hydrophobized by KEX. The disjoining pressure was determined by analyzing the spatial and temporal profiles of the wetting films using the eq. (5.1). As shown, the disjoining pressure in the wetting film obtained at “0 min” immersion time, i.e., on the bare gold surface, was repulsive. As the gold surfaces became hydrophobic by immersing the gold plates in a 10−5 M xanthate solution, the disjoining pressure became negative (or attractive). At t = 40 min, the negative disjoining pressure reached a plateau and became less attractive as the immersion time increased. Recalling the diminished effect of the hydrophobic interaction occurring between two identical hydrophobic gold surfaces at t > 40 min, the decrease of the asymmetric hydrophobic interaction in the wetting film might be also attributed to the reverse adsorption of the excess ethyl xanthate on the hydrophobic gold surface. The exposure of the hydrophilic head groups toward the liquid phase diminished the hydrophobicities of the gold surfaces. Figure 5.2(b) shows the disjoining pressure in the wetting films formed on the gold surfaces hydrophobized in 106
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10−4 M KEX solution. The results showed that Π became more attractive when the gold plates were left in 10−4 M KEX solutions for 40 minutes. The disjoining pressure due to the hydrophobic force was determined by fitting the disjoining pressure data with the extended DLVO theory,      d e h (5.7) A 2    K   132  0 2 2 cosech(h)2 coth(h)  132 6h3 2sinh(h) 1 2 1 2 6h3 in which Π , Π , Π represent the disjoining pressures contributed from the van der Waals d e h dispersion force, electrical double-layer force and hydrophobic force, respectively. In using eq. (5.7), the value of A (= 8.6 × 10−20 J) was obtained by multiplying the square root of the 132 Hamaker constants for gold-water-gold (A = 2.0 × 10−19 J) with the Hamaker constant for air- 131 water-air (A = 3.7 × 10−20 J) using the geometric mean combining rule. In the present work, 232 the van der Waals dispersion force in the wetting film is always repulsive, which could not bring the wetting film to be ruptured. The disjoining pressure due to an electrical double-layer force could be obtained using the Hogg-Healey-Fuerstenau (HHF) equation, in which ε is the permittivity in vacuum, ε dielectric o constant of water, ψ and ψ the double-layer potentials at the solid/water and air/water 1 2 interfaces, respectively. The HHF equation assumes that both interfaces maintain constant potentials when two dissimilar double layers overlap. The HHF theory has shown a great success in calculating the electrical double-layer force between air bubbles and solid surfaces in water. In general, the double-layer force was repulsive in the wetting film between two dissimilar interfaces with like surface potentials. Since both the van der Waals dispersion force and the double-layer force are repulsive, one must recognize the presence of the hydrophobic force in the wetting film formed on the hydrophobic surface. In the present work, the disjoining pressure contributed from the hydrophobic force (Π ) is represented as a power law, which shares the same form with the h dispersion force. The K is the hydrophobic force constant in the wetting film between solid 132 and air bubble interacting in water. As shown, Π obtained in a wetting film formed on a bare gold surface was in a good agreement with the classical DLVO theory. ψ was taken to be the same as the surface potential 1 107
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disjoining pressure obtained on the xanthate-treated gold surface by those obtained on the bare gold surface. Therefore, the calculated hydrophobic force was separated from the electrical double-layer force and van der Waals dispersion force. As shown in Figure 5.2, the K obtained at 10−5 M KEX increased from 1.45 × 10-17 J at t = 132 10 min to 1.90 × 10-17 J at t = 40 min. As the immersion time increased to 90 min, the K 132 decreased to 1.24 × 10-17 J. At 10−4 M KEX, the hydrophobic force become more attractive at t = 2 min with K = 1.9 × 10-17 J. K = 2.3 × 10-17 J and 2.6 × 10-17 J when the gold plates were 132 132 hydrophobized in 10-4 M KEX solution for 10 and 40 minutes. 5.4 Discussion Above we have shown the results of both the symmetric hydrophobic interaction measured between two hydrophobic gold surfaces and the asymmetric hydrophobic interaction between an air bubble and a hydrophobic gold surface in water. The results showed that the asymmetric hydrophobic interaction behaved in the same manner as the symmetric hydrophobic interaction. Yoon et al. [25] compared the hydrophobic interaction measured between two hydrophobic surfaces having the different hydrophobicities with those between two identical ones. The results showed that the hydrophobic force constant between two dissimilar surfaces were close to the geometric mean of the hydrophobic force constants between two similar surfaces. We recently measured the disjoining pressure in the wetting films of water formed on the KAX-treated gold surfaces [26]. It was found that the geometric mean combining rule was valid for predicting the asymmetric hydrophobic interaction between a hydrophobic gold surfaces and an air bubbles from those between two identical hydrophobic gold surfaces. The geometric mean combining rule has been used to determine the Hamaker constants for the van der Waals dispersion force between two dissimilar surfaces from those between two similar surfaces. It is based on the Berthelot relation, derived originally for molecular interaction [34]. The geometric mean combining rule for the hydrophobic interaction between two dissimilar hydrophobic surfaces shared a similar form with the one for the dispersion force, K  K K (5.8) 132 131 232 109
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Figure 5.3 A plot of asymmetric hydrophobic force constant (K ) for wetting films vs. 132 square root of symmetric hydrophobic force constant for the thin films between two hydrophobic gold surfaces. Under the condition that the slope is 0.5, one can determine the intercept of the plot numerically, which gives K = 5.3 × 10−17 J. 232 in which K , K , and K represent the hydrophobic force constant for solid-solid, air-air, and 131 232 132 air-solid interaction, respectively. Figure 5.3 shows a plot of K vs. square root of K in logarithmic scale. The data points 132 131 marked by red squares were cited from the previous work, in which potassium amyl xanthate (KAX) was used for hydrophobization of the gold surfaces [26]. The green triangles were the data points obtained in the present work using KEX as the hydrophobizing agent. The present results showed a linear relationship between K and square root of K . The blue line shows a 132 131 fit curve with K = 5.3 × 10−17 J using the eq. (5.8). As shown, the experimental points were 231 evenly scattered around the fit line, confirming the previous supposition of the use of the combining rule for the asymmetric hydrophobic interaction between air bubbles and hydrophobic particles. The value of K in pure water was close to that estimated by extrapolating the 232 110
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hydrophobic force constant in foam film (K ) at zero concentration of the surfactant [35]. Note 232 that the hydrophobic force constant between air bubbles (K = 5.3 × 10-17 J) was stronger than 232 those between two common hydrophobic solid surfaces (K = 1.2 × 10-17 J), showing that air 131 bubbles are the more hydrophobic. The presence of the hydrophobic force in the wetting films between air bubbles and hydrophobic surfaces is more readily recognized if one can accept that the air bubbles in pure water are hydrophobic. Van Oss et al. [36] suggested that the air bubbles were the most hydrophobic substances known in that the interfacial tension at vapor-water interface (=72.4 mN•m-1) was much higher than the interfacial tension at the hydrophobic surface-water interface (≈50 mN•m-1). It has been found from the vibrational sum frequency (VSF) spectra of the water molecules at vapor-water interface was similar to those at the hydrophobic liquid-water interface. Note that the free OH peaks at CCl -water and hexane-water interfaces were observed at 3669 ± 4 1 cm-1 , where it represented the characteristic non-hydrogen-bonded (free) OH stretch vibration [37, 38]. Interestingly, the free OH peaks at vapor-water interface were also observed at ∼3700 cm-1, which was close to those at the hydrophobic liquid-water interface. The shift of the characteristic peak indicates an attraction between the free-OH molecules and the organic molecules at interface; those attractions lowered the interfacial tension and hydrophobicity. It has been shown that the bond energy for CCl -water was estimated to be -1.4 kcal•mol-1 [39]. Such 4 results were in good agreement with the dispersion component of W at hydrophobic liquid-water a of 20 mN•m-1, while W = 0 at vapor-water interface. Therefore, it is reasonable to believe that a the air bubble was more hydrophobic than the commonly used hydrophobic liquid. Wang and Yoon studied the film drainage confined between two air bubbles in water, and they found that the film thinning was faster than those predicted by the Reynolds lubrication theory when considering the van der Waals force and the electrical double-layer force only. They suggested the presence of the hydrophobic force in the TLFs confined between two vapor phases in water. It has also been shown that the presence of surfactant and electrolyte could damped the hydrophobic force in TLFs, leading to a supposition that the hydrophobic force might be related to structure changes at interface. Similar conclusions were also achieved independently from other investigators, who showed the hydrophobic force was more significant in the surfactant- free water [40] and it became dominant in the degassed and deionized water [41]. 111
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The rise of the hydrophobic force might be attributed to the reconstructed water structure when two hydrophobic surfaces in water overlap. A recent publication by Wang and Yoon [21], who conducted the force measurements between two hydrophobized gold surfaces at varying temperatures. They showed that both enthalpy and entropy were negative and became more negative as the film thickness decreased. A more significant finding was that the absolute value of the enthalpy change was larger than the entropy change, indicating that the macroscopic hydrophobic interaction between two hydrophobic surfaces was enthalpy driven rather than entropically driven. Such conclusion was contrary to the conventional illusion of the microscopic hydrophobic interaction, such as micelle formation. The results showed that the hydrophobic force might originate from a formation of an enhanced H-bond network (or water structure) in the vicinity of the hydrophobic surfaces. Such reconfiguration released the energy i.e., a decrease of enthalpy for building the enhanced H-bond network. In the present work, we obtained the stronger hydrophobic interaction between an air bubble and a hydrophobic solid surface than between two hydrophobic solid surfaces. When the vapor- water interfaces overlapped, the energy consumed to build the H-bond network on the vapor- water interface was stronger than those on the hydrocarbon-water interface. This present finding suggests that hydrophobic force may be a molecular force representing the properties of the thin liquid films between two hydrophobic surfaces, regardless of whether the interacting surfaces were solid, liquid, or gas. 5.5 Conclusions We have conducted force measurements between symmetric hydrophobic surfaces between two gold surfaces of identical hydrophobicity and between asymmetric hydrophobic surfaces, i.e., air bubble and hydrophobic gold. The former was conducted using an AFM, while the latter was determined using the modified TFPB technique. The results showed that both the symmetric and asymmetric hydrophobic forces became more attractive when the solid hydrophobicities increased. It has been found that the asymmetric and symmetric hydrophobic interaction constant can be related to each other by means of the geometric mean combining rule. In this regard, the hydrophobic force is considered to originate from molecular interactions, regardless of whether the confining surfaces are solid, liquid, or vapor. The obtained hydrophobic force constant for 112
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Chapter 6. Dewetting of Hydrophilic Surfaces in the Presence of Al3+ Ions ABSTRACT The effect of Al3+ ions on the stability of the thin liquid films (TLF) of water formed on hydrophilic silica surfaces has been studied by monitoring the dynamics of the wetting film drainage and rupture using the microinterferometry technique. A high-speed video camera was used to monitor the fast-evolving interference patterns of the TLFs formed on the surface. By analyzing the recorded fringes offline, it was possible to reconstruct the spatial and temporal profiles of the wetting films with a nano-scale resolution. The film profiles were then used to derive the kinetic information necessary to calculate the disjoining pressures () in the wetting films. In the presence of 10-6 M AlCl , both the air/water and silca/water interfaces were 3 negatively charged; therefor,  > 0 and the wetting film was stable. As the Al3+ ion concentration was increased to 3×10-5 M, silica surface became positively charged, while the surface charge of the bubble remained negative. Therefore,  < 0 and the wetting film became unstable, drained fast, and ruptured, forming a small contact angle. The contact angle measured at the three-phase contact line was in a close agreement with the value predicted from the Frumkin-Derjaguin isotherm. As the Al3+ ion concentration was further increased to 10-3 M, the bubble charge became positive, causing the disjoining pressure to become repulsive and hence causing the wetting film to be stable. 117
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6.1 Introduction Wetting occurs when vapor (or liquid) substitutes the immiscible phase on a solid surface. The wetting property is of critical importance in controlling the complex geometry of colloidal bodies [1, 2] and the stability of colloidal systems [3, 4]. In froth flotation, for example, separation of minerals are commonly carried out on the basis of surface wettability [5, 6]. When air bubbles come in close contact with solid surfaces, they selectively pick up hydrophobic particles, leaving hydrophilic ones behind. A variety of techniques have been used for characterizing the wetting properties of the solid surfaces [7]. Contact angle measurement is one of the most widely used methods. One of the key characteristics for a hydrophobic surface is the high water contact angle. Thermodynamic analysis on the three-phase contact point showed that the surface wettability is controlled by the disjoining pressure in a thin liquid film (TLF) [8]. When a TLF is subjected to an attraction, wetting transition occurs [9, 10]. Wetting transitions are commonly observed on hydrophobic surfaces. When a small water droplet sits on a hydrophobic surface, a finite contact angle is developed at the three-phase contact line. Laskowski and Kitchener suggested that the formation of the water contact angle on a hydrophobic surface can be attributed to a negative disjoining pressure in accordance to the Frumkin-Derjaguin theory [11]. The authors also commented that the contact angle developed on a hydrophobic surface might be attributed to the enhanced hydrogen bonding in the vicinity of a hydrophobic surface. It was well documented that the coagulation occurs in water between hydrophobic bodies, such as coal and oil droplets [12, 13]. A significant feature for the hydrophobic coagulation is that it requires a high energy input to break the coagulated system and it is non-reversible. In droplet-based microfluidic applications, a reversible wetting property is favorable for manipulating the desirable properties of the colloidal systems. The tuning of the intermolecular interaction, such as electrostatic double-layer force and van der Waals dispersion force, showed a potential impact on the reversal wetting property. According to the Frumkin-Derjaguin theory, the wetting transition occurred when two confining surfaces were attracted to each other. By manipulating the charges at interfaces, the wetting transition can be achieved by the electrical double- layer attraction alone. The electrolytic coagulation has been shown in many colloidal 118
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systems, for example, between air bubbles and particles [14-16], between air bubbles and oil droplets [17], or between particles and particles [18, 19]. The early work was done by Derjaguin et al. [20] showed that bubbles and particles can be attracted to each other when they are oppositely charged. During the bubble-particle interaction, double-layer force prevails over the van der Waals dispersion force which is repulsive, so that the particles can be fixed on the surfaces of the bubble. Schulze et al. [21] found that the bubble can be pinned on a silica surface in the presence of Al3+ ions. The authors showed that the silica surface was positive charged with a potential of 35 mV, while the air bubble remained was negatively charged with the surface potential of -35 mV. It was found by Tabor et al. [17] that an air bubble coagulated with an oil droplet in a surfactant-free aqueous solution at pH = 3.2. The results showed that the disjoining pressure changed from a repulsion at pH = 5 to an attraction at pH = 3.2. Jiang et al. [14] showed that air bubbles can float the naturally hydrophilic α-Al O 2 3 particles at the pH range of 4.0 - 5.8, where bubbles and particles were oppositely charged. The electrolytic coagulation phenomenon described above were interpreted by measuring the zeta potentials of the particles and the air bubbles, based on which disjoining pressures can be calculated. However, it is difficult to determine measure the disjoining pressures of unstable wetting films. First, when a bubble or droplet approaches a rigid surface, the air/water interface deforms in response to the external force, which make it difficult to determine the actual separation distance during the course of the interaction [22]. Additionally, the wetting film on a hydrophobic surface is metastable and, thus, the disjoining pressure cannot be determined using the thin film pressure balance (TFPB) technique by balancing the capillary pressure and the disjoining pressure, because the latter is negative. We have recently developed a methodology to determine both the negative and positive dis- joining pressures in wetting films. The transient changes in the interference fringes of the wetting films were captured by means of a high-speed camera. By analyzing the interference fringes, we were able to reconstruct the spatiotemporal profiles of the wetting films formed between a continually deforming air bubble and a solid surface [23]. The thickness profiles can be used to determine the disjoining pressure from the numerical analysis on the basis of the Reynolds lubrication theory. 119
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In the present work, we undertook a detailed study of the wetting film drainage on a hydrophilic silicon surface in the presence of Al3+ ions. The wetting property on a hydrophilic surfaces varied by changing the Al3+ concentration. We have shown that an ultrathin wetting film in a 3x10-5 M Al3+ solution was formed on a silicon wafer surface until a small contact angle was formed. The results are discussed in view of the Frumkin-Derjaguin isotherm [24]. It is hope that the present study will shed a light on the mechanisms involved in wetting transition. 6.2 Experimental and Methods 6.2.1 Materials Polished silicon wafers (<100> orientation, University Wafer, Inc.) were used as the substrates for the study of wetting films. The use of silicon wafers exhibits two benefits over the fused quartz plates. First, they are ultra-flat with r.m.s roughness of 0.5 Å, as determined from the AFM contact images. Secondly, the refractive index (n) of silicon is 4.1 at light wavelength (λ) of 546 nm, which gives a better contrast than the fused quartz (n = 1.46) with respect to water (n = 1.33). As a consequence, the interference fringes reflected from the silicon surfaces are much clearer than that reflected from the quartz plates, which allows to obtain a higher resolution in film thickness. The silicon wafer was cleaned in a boiling Piranha solution (7:3 by volume of H SO :H O ) 2 4 2 2 at 125 oC for 5 min, followed by rinsing with amounts of ultrapure water and dried in a pure nitrogen gas stream. The wafer was hydrophilic after Piranha treatment, with 0o water contact angle. The hydrophilic nature of the silicon surface was attributed to a formation of the silicon oxide layer during the process of Piranha cleaning. The ultrapure water (>18.2 MΩ/cm) was supplied from the Direct-Q water purification system(Millipore). Aluminum chloride (99.999%, Alfa Aesar) was used as received. 6.2.2 Thin Film Pressure Balance 120
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Figure 6.1 (a) Interference fringes of the wetting films recorded by a high-speed video camera. The spatial and temporal profiles of the wetting films are obtained by monitoring the changes in the pixel values of interference images as function of time. (b) Local film thickness (h) vs. time (t) at the radial position of the wetting film. (c) Spatial thickness profiles of a wetting film corresponding to the red line in (a). The profiles were obtained by analyzing the temporal thickness profiles of the wetting film at each pixel point along the red line. The wetting properties on the silicon surfaces were studied by monitoring the drainage of the wetting film between an air bubble and a hydrophilic surface. A high-speed camera (Fastcam 512 PCI, Photron) was used to capture the interference fringes of wetting films using a 5x long- working distance objective. By analyzing the changes in the gray value across the interference fringes, one was able to draw the temporal and spatial thickness profiles. The high-speed camera was operated at 200-1000 frames per second (fps). The bubble was artificially formed in a small capillary cell, when the liquid inside the small capillary was sucked out by means of a manual piston pump. A monochromatic green light (λ = 546 nm) was produced by passing the light produced from a mercury-vapor lamp (USH-103OL, Ushio Inc) through a bandpass filter (10 nm bandwidth, Edmund Optics). The interference patterns obtained in the present work are shown in Figure 6.1a. The fringe behaves perfectly in an axial symmetric manner, and thus the film profiles are shown in the cylindrical coordinate. The spatial and temporal profiles of the wetting films were obtained by 121
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analyzing the changes in gray value (I) of interference patterns using the following Eqs. (6.1)- (6.3),        2m1  h  arcsin  (6.1) 2n  2 R R  2 1(1) 12 23   (1 R R )2  12 23  I I  min (6.2) I I max min (n n )2 (n n )2 R  1 2 and R  2 3 (6.3) 12 (n n )2 23 (n n )2 1 2 2 3 where n = 1, n = 1.33 and n = 4.1 are used to represent the refractive index of air (1), water (2) 1 2 3 and silicon surface (3), respectively; m is determined by the order of fringes; and I and I are min max the minimum and maximum gray values in each order of the interference. The temporal profiles of the wetting film at the center (labeled as a yellow triangle) and at the outer region (labeled as a green triangle) are shown in Fig. 6.1(b). Figure 6.1(c) shows the spatial profiles of the wetting films, obtained from the temporal profiles at each pixel along the red line shown in Fig. 6.1(a). By analyzing the spatiotemporal profiles of the wetting films on the basis of the Reynolds lubrication theory, one can obtain the information on rate of the film drainage and determine the disjoining pressure in wetting films. The experiments were conducted using small films. The size of the film was controlled by means of a manual piston pump. It was shown that a large film can form a convex shaped wetting film, known as a dimple, trapping the liquid at the center. The formation of the dimple was attributed to the uneven thinning rate along the radial direction by a high pressure gradient at the rim than at the center. The higher pressure gradient drove the liquid preferentially from the rim to the outer region. In the present work, small film is used so that the film at the center could be considered flat. 6.2.3 ζ -potential Measurement 122
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was obtained by measuring the ζ -potential of the glass beads (3-10 µm, polysciences) in water. Prior to the measurement, the glass microspheres were suspended in the AlCl aqueous solution 3 using a magnetic stirrer. It was assumed that the surface property of the oxidized silicon wafers and the glass beads were the same. Each experiment was conducted at least 5 times, and the average value was used. 6.3 Results Figure 6.2 shows the temporal and spatial thickness profiles of the wetting films formed on the freshly cleaned silicon surfaces in (a) 10−6 M, (b) 3 × 10−5 M and (c) 10−3 M AlCl solution. 3 In order to show the comparison, the initial time (t = 0) was set when the film thickness at the center is 300 nm. As shown, the spatiotemporal film profiles behaved differently at varying Al3+ concentrations. In a 10-6 M Al3+ solution, the shape of the film was initially spherical with the minimal deformation. As the film continued to thin, it reached a state of equilibrium at film thickness (h ) of 147 nm. e The thinning kinetics of the wetting film in a 3× 10−5 M AlCl solution was much faster, as 3 shown in Fig. 6.2(b). Initially, the film thinned gradually, behaving similarly with that in the 10−6 M AlCl solution. When the film thickness was below 100 nm, the film thinned accelerated at the 3 center than the outer region, pulling the film at the center until it ruptured. It was found that the film was drained to a thickness of 50 nm at the center when t = 1.6 s, while the thickness at the outer region was not significantly changed. As the film thinned, a new equilibrium was reached by forming an ultrathin α-film, where Π = 0. The α-film spread on the solid surface to a state of equilibrium. As shown, at t = 2.0 s, a three-phase contact line was developed at the radial position (r) of 8 µm. Note that film thickness below 5 nm could not be accurately obtained in the present work using monochromatic interferometry technique. The film thickness of α- film can be obtained using the ellipsometry technique, as reported by Derjaguin et al. [25]. In general, h < 1 nm for the α-film formed on the hydrophobic surface. The thickness of the α-film can also be theoretical estimated by the Frumkin-Derjaguin isotherm, when the disjoining pressure was known. In the present work, for a simplification, we assumed that the film thickness after the bubble touched the solid surface was zero. 124
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Figure 6.3 Rate of the film drainage (h vs. t) in the wetting film in presence of 10-6, 3×10-5 min and 10-3 M AlCl solution. 3 Figure 6.2c shows the film profiles of wetting films in a 10-3 M AlCl solution. It was found 3 that the film profiles exhibited similarly to that in a 10-6 M AlCl solution. The film was thinning 3 gradually, and became stabilized at h = 30 nm. The Debye length of the aqueous solution can be e calculated based on the Grahame equation for the interaction between two surfaces with low potentials. In the 10−3 M Al3+ solution, κ−1 = 3.5 nm. In a solution with a small Debye length, the double-layer force was negligible at h > 15 nm. Therefore, the film was stabilized by the van der Waals dispersion force in a 10−3 M AlCl solution. 3 Figure 6.3 compares the thinning kinetics of the wetting films in the presence of 10-6 M, 3× 10-5 M and 10-3 M AlCl . The plot shows the minimum film thickness (h ) vs. time (t). It was 3 min shown that the thinning kinetics of the wetting film in the 10−6 M AlCl solution was much 3 slower than the film in the 3×10−5 or 10−3 M AlCl solution. It has been shown above that the 3 film profiles obtained at varying Al3+ concentrations were close to the same at h > 100 nm, indicating that the curvature pressure was not be responsible for the retarded thinning kinetics at 125
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10−6 M AlCl . It is the long-range repulsive double-layer force preventing the film drainage and 3 stabilizing the film. In the presence of higher concentrations of Al3+ ions, the thinning kinetics were much faster at h > 120 nm. In a 3×10−5 M or more Al3+ aqueous solution, the Debye length (κ−1) was 24 nm or less. The disjoining pressure contributed from the electrical double-layer force was almost negligible at h > 120 nm, and thus, the wetting film drainage was dominated by the curvature pressure at thick film only. As h < 120 nm, the wetting film in the presence of 3×10−5 M AlCl 3 thinned much faster due to the strong double-layer attraction. In a 10−3 M AlCl solution, the film 3 was thinning gradually at h < 120 nm, and reached equilibrium at h ≈ 30 nm. e It has been shown that the process of the wetting film drainage is controlled by both the capillary pressure and disjoining pressure in the film [25, 28]. The capillary pressure (p ) cur created by the surface tension pressure drove the film thinning at h > 200 nm, while the disjoining pressure (Π) created by the surface force dominated the film thinning at h < 200 nm. In a thin film, p, p and Π satisfy the pressure balance across the air/water interface at normal cur direction, p  p  (6.4) cur The p was derived on the basis of the Reynolds lubrication theory, p was obtained by cur calculating the curvature at interface, and Π was obtained using the Eq. (6.4), r 1  r h  p12  r dr dr (6.5)   rrh3  r0 t  2    h p   r  (6.6) cur R r r r 2    h r 1  r h    r 12  r dr dr (6.7)   R r r r rrh3  r0 t  in which h is the film thickness, r the radial position, µ the fluid viscosity, R is the radius of the bubble and γ is the air/water interfacial tension. Equations (6.5)-(6.7) were derived on the basis of the non-slip boundary conditions at both the air/water and the solid/water interfaces. The hydrodynamic boundary conditions at the solid/water and vapor/water interfaces in confined 126
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geometries have been studied recently. The results showed that the non-slip boundary conditions were valid at the surfactant-free air/water interface of a wetting film. This might be attributed to the trace of air pollutants or particles on the vapor/water interface holding the stress in a low- shear-rate flow [26, 28]. The same statement might also apply to the solid/water interface regardless of the solid hydrophobicities. The experiments conducted by the surface force apparatus (SFA) and the atomic force microscopy (AFM) showed that the slip length varied with the hydrophobicities and the shear rate of the liquid. When the liquid was confined in a thin film with a low shear rate, the liquid on the solid surface might be stationary regardless of the hydrophobicity [29]. By analyzing the temporal and spatial profiles of the wetting films using the equations (6.5)- (6.7), one can compare the profiles of p, p and Π in a wetting film. Figure 6.5(a) shows the cur changes in p, p and Π in a wetting film in the presence of 10−6 M AlCl . As shown, p cur 3 cur increased from the far field to the center of the film. The higher p at the center than the outer cur region drained the liquid in a film. As the film thinning continued, pcur increased gradually with time along the radial direction, and reached a plateau value of 72 N/m2 at the center of the film at t = 12 s. The increase of pcur with time was due to the increase of the deformation area. On the other hand, p decreased with time, and became zero when the film was in equilibrium. The disjoining pressure (Π) was obtained by subtracting p by p using Eq. (6.4). It was shown that Π cur gradually increased with time, and reached the maximum value of 72 N/m2, where Π = p . A cur detailed analysis showed that the arising repulsive disjoining pressure prevented the film drainage by killing the curvature pressure. The profiles of p, p and Π in 3×10−5 M AlCl behaved in the different manners, as shown in cur 3 Fig. 6.4(b). It was found that p was small in a 3×10−5 M AlCl solution in that the bubble was cur 3 not significantly deformed in a small film. The excess pressure (p) increased slightly at t < 1.34 s when h dropped from 300 to 100 nm, while the p increased dramatically when h < 100 nm. min min The p = 500 N/m2 at the center of film at t = 1.6 s. By subtracting p from p , one can obtain Π. cur The results showed that Π became strongly negative (or attractive) when t > 1.34 s. Therefore, it is readily concluded that the faster drainage rate of the wetting film was driven by a negative Π. Note that p decreased with time after the film thickness was below 200 nm. The reversal of the cur curvature pressure indicated that the curvature of the vapor/water interface became small or negative. This was partially due to the deformation of the air/liquid interface at the center by a 127
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Figure 6.4 Changes in the curvature pressure (p ), excess pressure (p) and disjoining cur pressure (Π) in thin films formed on freshly oxidized silicon surfaces in (a) 10-6 M, (b) 3×10-5 and (C) 10-3 M AlCl solution. The arrow indicates the trend of the 3 changes as the film thins. strongly attractive disjoining pressure, which created a lower curvature pressure at the center compared to that at the outer region. In a 10-3 M AlCl solution, p behaved similarly with that in a 10-6 M AlCl solution, as 3 cur 3 shown in Fig. 6.5(c). It was found that pcur increased with time, and pcur = 70 N/m2 at equilibrium. The hydrodynamic pressure behaved similarly with p at t < 1.5 s, while it cur diminished at t = 17.60 s. As shown in Π-plot, the disjoining pressure was negligible when h min decreased from 300 nm to 100 nm. As the film thinning continued, the repulsive Π dominated in the thin liquid film. The film became stabilized when the curvature pressure was balanced by a repulsive Π contributed from the van der Waals dispersion force. 128
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Figure 6.5 Disjoining pressure isotherm of a wetting film in the presence of AlCl 3 electrolyte. Repulsive disjoining pressures with Debye length (κ−1) of 90 and 3 nm were found for 10-6 M and 10-3 M AlCl solution, respectively. A strong attractive 3 disjoining pressure with κ−1=24 nm was detected in 3×10-5 M AlCl solution, due 3 to the electrostatic attraction created by the oppositely charged interfaces of the wetting film. An analysis of the pressure distribution in wetting films showed that the film was initially drained by the curvature pressure created by the changes in curvature at the air/liquid interface, and afterwards by the disjoining pressure created by surface force. In a thin film, the thinning kinetics were either accelerated by the attractive disjoining pressure or retarded by the repulsive disjoining pressure. The results above showed that disjoining pressure in the wetting film had a transition from repulsion to attraction at AlCl concentration of 3×10−5 M. A plot of Π vs. h in 3 presence of AlCl was shown in Fig. 6.5. The disjoining pressure was obtained from the center 3 of the film where the film was considered flat. As shown, the long- and short-range repulsive disjoining pressures were found in wetting films in the presence of 10-6 M and 10-3 M AlCl , 3 respectively. At 3 x10-5 M AlCl , however, a strongly attractive disjoining pressure was found. 3 129
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Figure 6.6 Interference fringes and corresponding thickness profile of the spreading thin wetting film on the freshly-oxidized silicon surface in 3×10-5 M AlCl aqueous 3 solution. The disjoining pressure was explained by the classic DLVO theory, A 2      132  0 2 2 cosech(h)2 coth(h) (6.8) 6h3 2sinh(h) 1 2 1 2 in which the van der Waals dispersion and the double-layer force were included. In Eq. (6.8), A is the Hamaker constant for the wetting film of water formed on the silicon surface, and A 132 132 = -4.0 x 10-19 J [30]. The disjoining pressure contributed from the electrostatic double-layer force was calculated using the Hogg–Healey–Fuerstenau (HHF) approximation [31]. The HHF model assumes that both interfaces maintain a constant potential when the double layers overlap. The best fit was obtained when the Debye lengths were 90, 24 and 3 for 10−6 M, 3 x 10−5 M and 10−3 M AlCl , respectively. These values were close to those predicted from the Lifshitz theory. The 3 surface potentials of solid surfaces can be determined by measuring the zeta potentials of the silica particles in the AlCl . With the values of both the Debye length and the surface potential 3 of the solid surface, one could obtain the surface potential of the air bubble by fitting the disjoining pressure data with Eq. (6.5). The fitting parameters are listed in Table 6.1. As shown, the surface potentials of the air bubbles and the solid surfaces had transitions from a negative value to a positive value as the ion concentration increased, while the aluminum ions preferentially reversed the charge at the silicon surface than the bubble surface. The uneven charge distribution in both interfaces created a net attraction. When the attractive force dominated in a thin wetting film, the wetting transition occurred by moving a three-phase contact line on the surface. It was initialized by the formation of the α- 130
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Table 6.1 Surface potentials and Debye lengths in wetting films of Al3+ aqueous solution . AlCl (M) ψ (mV) ψ (mV) κ−1 (nm) 3 1 2 10-6 -48 -50 90 3x10-5 54 -23 24 10-3 97 60 3.5 film where Π = 0, and followed by an expansion of the three-phase contact line. In equilibrium, a finite contact angle was formed where the interfacial tensions at the three-phase contact point were balanced with each other. Fig. 6.5 shows the microscopic photos of the moving contact line in a 3 x 10−5 M AlCl aqueous solution. The h vs. r plot shows the thickness profiles of the 3 wetting films corresponding to the interference fringes. It was found that an α-film was formed at t =1.88 s, followed by a spreading of the contact line on an oxidized silicon surface until a finite contact angle was formed. At t = 2.28 s, the radii of the contact area where the bubble touched the solid surface was 20 µm. This value increased to 50 µm at t = 3.00 s. At t = 5.08s, the film stabilized with a spreading area of 70 µm in radius. The contact angle developed on the silicon surface could be calculated using the simple geometry equation, sin θ = r/R. Given r = 70 µm, the contact angle developed in a 3 x 10−5 M AlCl solution is approximately 2.0o. We have 3 shown above that a strong attractive disjoining pressure contributed from the double-layer attraction was present in a wetting film of the 3 x 10−5 M AlCl solution. According to the 3 Frumkin-Derjaguin theory of wetting, a strongly attractive disjoining pressure can create a negative surface free energy. Such negative free energy can destabilize the wetting film, resulting in a contact angle on the solid surface. 6.4 Discussion In flotation, the dewetting transition is a process when the vapor phase is replacing the liquid on a solid surface. Thermodynamically, the changes in the free energy can be described by the Dupre’s equations, 131
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G   (6.9) 12 13 23 where γ is the interfacial tension, and the subscript 1, 2 and 3 represent the solid, air and liquid, respectively. When the dewetting transition occurs, a contact angle (θ) is developed on the solid surface along the three-phase contact line. In equilibrium, the contact angle is defined using Young’s equation,    cos (6.10) 12 13 23 Combining Dupre’s equation with Young’s equation, one can obtain the following expression for the free energy changes of the wetting transition,   G cos1 (6.11) 23 In Eq. (6.3), for the wetting transition to occur (∆G < 0), the contact angle of the liquid on a solid surface should be greater than zero. Churaev [24] interpreted the wetting transition as a spontaneous process. Thermo-dynamically, the changes in Gibbs free energy during the wetting transition can be related to an integral of the disjoining pressure with the changes in the film thickness,  G  (h)dh (6.12) h o where h is the thickness of the thin liquid film after the wetting transition occurs. o Mathematically, h = h at Π = 0. Combining Eq. (6.11) with Eq. (6.12), one can obtain the o Frumkin-Derjaguin isotherm as, h 0 cos 1(1/ )(h)dh (6.13) o 23  It is shown that the contact angle is directly related to the disjoining pressure. If the integral of the disjoining pressure with respect to the thickness is larger than zero, the contact angle will be developed and consequently the wetting transition can occur. The disjoining pressure in the thin liquid film between an air bubble and a hydrophilic solid surface can be described by Eq. (6.5). By substituting Eq. (6.5) with Eq. (6.13) and integrating 132
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the thickness from h to infinity, one can obtain an expression for the Frumkin-Derjaguin o isotherm in view of the disjoining pressure in a wetting film, 1  A 2 exp(h )2 2 cos1  132  1 2 0 1 2  (6.14)  12h2 o exp(2h )1   23 0 0 Eq. (6.14) shows the modified Frumkin-Derjaguin isotherm relating with the free energy changes per unit area accompanied with the wetting transition on a hydrophilic solid surface. In a wetting film formed on a solid surface, the free energy changes due to the van der Waals force are positive. The positive disjoining pressure prevents developing a contact angle on a solid surface. However, the free energy change due to the electrical double-layer force varies with the values of ψ and ψ . It is positive if ψ and ψ have the close values, and negative if ψ and ψ have the 1 2 1 2 1 2 opposite signs or have the same sign but the large difference in magnitude. Therefore, it is suggested that the wetting transition might be possible on a hydrophilic surface by manipulating the surface potentials of two interfaces. We have shown that the aluminum ions preferentially reversed the charge of the solid surface from negative to positive, while maintaining the negative charge at the air/water interface. The opposite charge brought the vapor phase to “contact” with the solid surface, and formed an equilibrium α-film. As shown by Churaev, the formation of the three-phase contact line was attributed to the presence of a negative disjoining pressure [8]. During the course of three-phase contact formation, the attractive disjoining pressure contributed by the double layer force overwhelms the repulsive van der Waals pressure. Note that the van der Waals force decays much faster than the double layer force, and thus, an equilibrated film exists where the repulsive van der Waals force is balanced by the attractive double layer force. In an ultra-thin film, the film reached a new equilibrium by forming an α-film where Π = 0. In general, the thickness of the α-film is only a few Å on a hydrophobic surface, which is approximately equivalent to the thickness of a few layers of water molecules. The thickness of the α-film might be thicker on a less hydrophobic surface. Once the α-film is formed, it begins to spread on a solid surface until a finite contact angle is formed. The wetting dynamics have been studied widely and the results showed that the spreading of the α-film depended on the activation energy of the solid surface. When the free energy changes of the wetting transition become more negative, the spreading becomes more significant. 133
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As shown above, the interaction force between an air bubble and a solid surface was attractive in a wetting film of h > 10 nm. Such attraction resulted in the wetting film being optically ruptured. An estimated contact angle was calculated using Eq. (6.14) by inputting the values of ψ , ψ and κ. In Eq. (6.14), A = -4.0 x 10−20 J, and h is determined from the disjoining 1 2 132 o pressure curve where Π = 0. The calculated contact angle from Eq. (6.14) is equal to 9.1o. The calculated value is larger than the value optically obtained from the interference fringes (θ = 2o). The most reasonable explanation is the dewetting process might be hindered at the three-phase contact line due to the adsorption of tiny particulates on the solid surface, or contact hysteresis. It was well known as the pinning effect on the three-phase contact line. It might be due to the presence of the structure force in the wetting film formed on a hydrophilic surface with contact angle less than 20o. The adsorption of inorganic ions on a solid surface has been widely investigated since the 1940s. It was shown that the electrophoretic mobility of the particles could be dramatically changed in the presence of the multivalent cation ions, such as Co(II), Al(III) and Th(IV) [25-27]. It was found that the multivalent ion adsorption on the solid surface could substantially improve flotation behavior [28, 29]. Fuerstenau et al. [30] found that the pH range in the sulfonate flotation of quartz could vary depending on the type of ions. The result showed that the effective pH value for a floating quartz particle is 2.4 ∼ 3.2 in the presence of Fe3+ ions and 4.4 ∼ 7 in the presence of Al3+ ions, respectively. The authors suggested that the varying flotation behaviors in the presence of different metal ions were attributed to the precipitation of the metal hydrolysis products on the solid surface, which changed the surface potential of the quartz surface [31]. It has been shown from the distribution diagram of the 0.1 mM Al3+ hydrolysis products that Al O (OH) 7+ was the dominating species at pH of 5.7 ∼ 7.8 [32]. The coverage of aluminum 13 4 24 hydrolysis species on a quartz surface reversed the surface charge of the quartz. In the current work, we observed the attractive surface force in the presence of a 0.03 mM Al3+ ion. The result was consistent with the data obtained by Fuerstenau et al. [30] that the flotation recovery was close to 90%, indicating that the surface charge was reversed. However, the adsorption of the Al3+ hydrolysis products at the air/water interface behaves differently from those at the solid/water interfaces. Yang et al. [33] measured the zeta potential of the air bubbles in the electrolyte solution. They found that the bubble potential was not significantly changed at 10-5 M AlCl . As the AlCl concentration increased to 10-3 M, the zeta 3 3 134
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potential of the air bubble was dramatically changed, indicating that the aluminum hydrolysis species were adsorbed on the surfaces of the air bubbles. It was found that the surface charge had a charge reversal at an AlCl concentration of 10-4 M at pH = 6. Similar results were also 3 reached by Li and Somasundaran [34], who showed that the presence of a positively charged Al(OH) (s) species in 1mM AlCl solution reversed the charge at air-water interface. 3 3 Due to the different charge behaviors in respect to the adsorption of Al3+ hydrolysis products at interfaces, hetero-coagulation is possible if the interfaces are oppositely charged. We found that the aluminum ion was preferred to adsorb on the silicon surface to reverse the charge over the air/water interface. The transition of the charge reversal creates an attractive disjoining pressure between two asymmetric surfaces, which has been described previously as heterocoagulation between two oppositely charged surfaces. The result and methodology suggested in the present work might be useful in the microfluidic applications for desired wetting properties of air bubbles and oil droplets. The theoretical analysis based on the Frumkin- Derjaguin isotherm might shine a light on the microscopic study of the dewetting phenomena. 6.5 Conclusions The interaction forces in the wetting films formed on a hydrophilic silicon surface was analyzed by studying the kinetics of wetting films on the basis of the Reynolds lubrication theory. The results showed that the double-layer force becomes either attractive or repulsive depending on the Al3+ ion concentration in solution. In a 10−6 M AlCl solution, the wetting film is 3 stabilized by the long-range double-layer repulsion. As the concentration of Al3+ ions increased to 3 x 10−5 M, the wetting film ruptured, followed by an expansion of the three-phase contact line on the hydrophilic silicon surface. The thin liquid film was subjected to an electrostatic attraction between oppositely charged surfaces. As the Al3+ ion concentration was increased to 10−3 M, the wetting film regained its stability, denying bubble-solid contact, due to a repulsive dispersion force. The analysis of the disjoining pressure by the DLVO theory combined with the zeta potential measurement showed that the Al3+ ions preferentially reversed the charge at the silicon/water surface rather than at the air/water interface, possibly due to the preferential adsorption of the hydroxylated aluminum ions on the solid/water interface. 135
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Chapter 7. Development of the Force Apparatus for Deformable Surfaces (FADS) ABSTRACT Many investigators reported the measurement of the forces acting between bubbles and particles during flotation. However, most of the results were inconsistent with the flotation practice, which can be attributed to the fact that air bubbles deform during the approach and detachment cycles of the measurement. For one thing, deformation of bubbles makes it difficult to determine the separation distances between two macroscopic surfaces. For another, the deformation may absorb part of the interaction energies, making it difficult to accurately determine the forces involved. To overcome these problems, a new device named tentatively, “Force Apparatus for Deformable Surfaces (FADS),” has been developed. It included two optical systems, one for direct measurement of forces, and the other for monitoring deformation of the bubble. The force measurement involves monitoring of the deflection of a cantilever of known spring constant, while the bubble deformation is monitored by recording the interference patterns of the wetting films in motion by means of a CCD camera and subsequently reconstructing the spatiotemporal film profiles with a nano-scale resolution. The results obtained with both the hydrophilic and hydrophobic surfaces are consistent with what is known from flotation practices. 139
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7.1 Introduction Surface force arises when two macroscopic bodies are confining a third phase. As the deformable bodies, such as air bubbles or droplets, encounter with other bodies in a close proximity, they undergo deformation in response to the hydrodynamic forces arising from the fluid motion and the surface forces. Such scenario has been widely shown in a variety of industrial, biological and medical applications, ranging from froth flotation for mineral separation [1, 2], oil emulsification in food processing [3] and membrane fusion in biological engineering [4, 5]. Surface forces originate from the intermolecular interactions between the neighboring molecules during an overlap of the boundary layers. It plays a critical role in shaping the confining surfaces and controlling the stability of the colloidal systems. The ability to study the intermolecular forces has been evolved since the 1950s owing to the advancement of various scientific instruments, permitting the measurements of the interaction force between the macroscopic surfaces. The first measurement of the surface forces between two macroscopic surfaces was conducted in 1951 by Overbeek and Sparnaay [6-8]. They designed a scientific instrument capable of measuring the interaction force between two solid surfaces in air. Later in 1969, Tabor and his co-workers [9, 10] developed the surface force apparatus (SFA) for the measurement of the forces acting between two mica surfaces in a 0.1 µN resolution. An alternative method of measuring surface force was to use the atomic force microscope (AFM) [11, 12]. By monitoring the deflection of a cantilever, it was possible to measure the forces acting between a spherical colloidal particle and a flat solid surface. When the SFA and AFM methods were used to measure the forces between deformable bodies, such as air bubbles and oil droplets, interpretation of the experimental results become complicated as it is difficult to determine the separation distances. Many investigators attempted to measure the interaction forces between a spherical particle and an air bubble in an aqueous solution. The attempts were initialized by Ducker et al. [13], which was followed by Fielden et al. [14] and Preuss and Butt [15]. The measurements were conducted by approaching an air bubble to a sphere attached at the end of the cantilever spring of an AFM while monitoring the deflection of the spring. Recently, Dagastine and Chan developed 140
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a methodology to attach an air bubble or an oil droplet to a cantilever surface [16, 17]. Using a droplet-attached cantilever, Dagastine and his co-workers have studied a variety of the colloidal systems, including oil-oil [18], bubble-bubble [19], and bubble-solid [20] interactions. Horn et al. showed the results of the interaction force between a mercury droplet and a solid surface [21] and between an air bubble and a solid surface [22]. The multi-wavelength beam interferometry technique was used to visualize the thickness of the thin liquid film (TLF) between two cylindrical curved surfaces. Alternatively, some investigators indirectly studied the interaction forces between air bubbles and solid surfaces by monitoring the thickness of the thin liquid film using the interferometry technique. Earlier studies were done by Derjaguin et al. in the 1930s [23]. They studied the TLF between an air bubble and a quartz surface by monitoring the interference patterns of the TLFs using an optical technique. Similar approaches were taken by releasing a small sized air bubble towards a flat solid surface in an aqueous solution [24, 25]. The profiles of the TLFs were monitored using the interferometry technique. More recently, we have developed a methodology to determine an attractive force between an air bubble and a hydrophobic solid surface by monitoring the 3D thickness profiles of the TLFs using the high-speed micro-interferometry technique, as described in Chapters 2 and 3. The interaction forces were determined by analyzing the results on the basis of the Reynolds lubrication theory [26, 27]. All previous approaches on the measurements of the bubble-plate interaction were focused on either the dynamic behaviors of the film profiles or the interaction force between an air bubble and a solid surface. As commented by Chan et al. [28], “challenge still remains to develop experimental methods to improve understanding of the interaction forces with soft bodies.” To address this limitation of the force measurement between soft bodies, the development of a novel force apparatus is needed to determine the interaction forces with a real-time view of the interfacial deformation. In this work, we have developed and built a novel scientific instrument to measure the interaction forces directly between an air bubble and a solid surface with a real-time view of the spatial and temporal film thickness profiles, h(r, t). This instrument is referred to as force apparatus for deformable surfaces (FADS). This instrument can be operated a 141
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t varying approach speeds up to 12 µm/s under the maximum allowance of S/N (signal to noise ratio) using the current experimental set-up. The maximum approach distance was 15 µm, as determined by the length of the piezo stack. The instrumental designs were given in the following sections along with the results obtained on a hydrophilic silica surface and a hydrophobic silica surface. The hydrophobic silica surface was prepared by in-situ hydrophobization in a 2.2×10−5 M cetyltrimethylammonium bromide (CTAB) solution. FADS has several advantages over the AFM and SFA: i) capable of conducting force measurements between a millimeter sized air bubble and a flat solid surface with a force resolution of 1 nN, ii) high-speed imaging of the spatiotemporal profiles of the thin wetting film, iii) live view of both the microscopic and macroscopic spreading of the three-phase contact line. 7.2 Instrumental Design 7.2.1 Force Sensor A force sensor is essential in developing a force apparatus. In the AFM, optical beam deflection is commonly used for the force measurement using a small cantilever with 20-100 µm long and 1-5 µm thick. When a longer beam is used as a cantilever, beam deflection method is limited to amplify the sub-nanometer deflection changes. An alternative technique for the force measurement is the piezoelectric method, which uses the PZT material as the cantilever to measure the charge generated from the external force. However, the electronic drift in PZT material is very sensitive to the environment and naturally inevitable. As a result, the use of the piezoelectric materials in force measurement is limited for the applications operated at high frequency. Optical interferometry offers the best solution for measuring the deflection of a longer beam. The interferometry technique determines the interference patterns of the returned light beams reflected from two adjacent interfaces. A sub-nanometer resolution is theoretically achievable with a low-drift laser and a stable mechanical design. 142
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Figure 7.1 Schematic drawing of the fiber optic interferometer used for the force measurement in the force apparatus for deformable surfaces (FADS) Figure 7.1 shows a schematic drawing of a home-built fiber optic interferometer used as the force sensor. The principle of the interferometry-type force sensor is to determine the deflection of the cantilever by monitoring the length of a cavity between the fiber end face and the upper surface of a cantilever. The cleaved single-mode fiber is aligned on top of a cantilever at a distance of ~100 µm. A butterfly packaged laser diode (2mW, Applied Optoelectronics, Inc.) is used to inject 1310 nm laser light into a fiber optic circulator (PIOC313P2111, AC Photonics). The optical circulator allows the laser light traveling in one direction with a minimal loss. As the injected laser light enters into a cavity, the returned light beams interfere with each other. The intensity of the returned light is a sinusoidal function of the traveling distance. A balanced photoreceiver (2117-FC, Newport) is used to collect the intensity of the returned light in real time with a gain of 10 V/mW. The voltage data are collected through a data acquisition card (Model: USB-6218, National Instrument) and analyzed using a custom-written Matlab program. A bandpass filter was pre-built in photoreceiver to filtrate the background signal noise. The cutoff frequency can significantly reduce the noise from the thermal and aerobic vibrations. Signal conditioning can also be carried out digitally using the Matlab signal 143
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processing toolbox or a smoothing function. In the present work, the lower and upper cutoff frequencies are set to be DC and 10 kHz, respectively. The fiber interferometer requires a low noise and low drift laser output for the sensor. To ensure a constant laser output, an ultra-low noise constant current LD driver (LDC201CU, Thorlab) was used to drive the laser diode. A second prerequisite for the low-noise output is maintaining a constant temperature. The butterfly packaged laser diode has an integrated thermoelectric cooler and a thermistor, allowing a precise control of the temperature in the laser diode. A constant temperature within 0.002 oC changes over 24 hours was achieved using a LD temperature controller (TED200C, Thorlabs). A third feature to ensure the low noise output was to reduce the optical feedback by decreasing the coherence of the light. The noise was reduced by injecting a 201 Mhz radio frequency (r) low current into a laser driver circuit using an ultra- f low noise coaxial voltage controlled oscillator (ZX-209+, Mini-Circuits) [29]. The signal output is a sinusoidal function of the light traveling distance in a cavity. Note that the sensitivity of interferometer varies with the position of the sinusoidal function. The sensitivity is good at the midpoint, but poor at the peak or the valley of the signal. Therefore, it requires the calibration to ensure the maximum sensitivity prior to each measurement. A piezo stack (AE0203D04F, Thorlabs) was used as a fine control for the fiber position vertically. The cleaved fiber was fixed inside a metal tubing using the UV glue (NOA 61, Norland). As shown in Fig. 7.1, the length of the free fiber is 0.2 - 0.5 mm to ensure the minimum vibration of the free fiber. The fiber was aligned above the end of a cantilever by a home-built fiber positioner. The performance of the fiber optic interferometer is determined by the visibility of the signal. The visibility (f ) is given by the following relation, vis f  V V /V V  vis max min max min (7.1) where V and V represent the peak and the valley values of a sinusoidal signal. To ensure max min the maximum performance of the fiber interferometer, we manually adjusted the length of a cavity to 50-150 µm, where a good signal visibility was achieved. Once the fiber was placed in a good performance position, the SS tubing was secured using a locking screw. The values of V max and V were determined by changing the length of a cavity. min 144
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where V is the signal readout, φ is a constant representing the phase difference and n represents the reflective index of the light traveling medium. For water, n = 1.33. By multiplying the deflection (∆d) with the spring constant (k), one can determine the force using the following relation, F  k*d (7.3) 7.2.2 Microscopic View of Interfacial Deformation This new force apparatus was developed to measure the interaction force directly between an air bubble and a solid surface in water. When a deformable air bubble approached a solid surface, the bubble underwent a deformation when the hydrodynamic and surface forces acted on the surface. Although the deformation of the air bubble under the external force has been widely recognized, the challenge remains for the commercial force apparatuses, such as AFM, to determine the exact separation distance when the interacting surfaces are deformable. Here, the monochromatic microinterferometry technique was applied to monitor the spatial and temporal profiles of the TLF between an air bubble and a solid surface. When a light beam enters into a space with the separation distance below 10 µm, an interference pattern with dark and bright crossed rings are formed. In principle, when the return light reflected from two adjacent interfaces exhibit 180o phase differences from each other, the dark fringe is formed. On the other hand, when the light reflected from two interfaces are in the same phase with each other, a bright fringe is formed. The interference patterns can be used to reconstruct to obtain the spatial and temporal thickness profiles. In the FADS, the light interferometry system was built on a commercial inverted microscope (IX51, OLYMPUS). An ULWD (ultra-long working distance, WD=65.4 mm) 5x objective lens (MM6-OB5X, OLYMPUS) was used to observe the interference patterns. A monochromatic light with a center wavelength of 546 nm was obtained from a 100W mercury arc lamp through a bandpass interference filter (FWHM =10 nm). A clear interference pattern (or Newton ring) was formed when the film thickness of the confined liquid film was below 14 µm. The interference patterns are captured by a high-speed camera (Hi-spec 4, Fastec Imaging) at a frame rate of 100- 500 frames per second (fps). 146
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Figure 7.2(a) shows a schematic drawing of the light interferometry technique used to obtain the spatial and temporal profiles of the TLF between an air bubble and a lower surface of the cantilever. The interference pattern is shown in Fig. 7.2(b). Figure 7.2(c) shows the gray values of each pixel along the radial direction. The changes in the gray values are corresponding to the changes in film thickness. However, due to the poor spatial resolution, the accurate measurements of the film thickness are not possible by analyzing each interference fringe along the radial direction. Additionally, the light spot that each interference pattern covers is not uniform over the entire image. An alternative method to determine the film thickness accurately is by analyzing the temporal changes in the gray value at each pixel. The temporal methodology takes the advantage of the use of a high-speed camera to monitor the transient changes in the film thickness over time. Meanwhile, it overcomes the problem of the non-uniform light intensity across the entire thin liquid film by looking at the changes in the gray values at each pixel. The resolution using the temporal method is significantly improved compared to the spatial method. By obtaining the temporal thickness profiles at each pixel along the radial direction, one is able to reconstruct the spatial and temporal profiles of the TLFs. The information on the thickness profiles can be used to obtain both the hydrodynamic and surface force in a thin liquid film. 7.2.3 Contact Angle Measurement Unlike the force measurement between two solid surfaces, force measurements with the soft materials are often accompanied with the spreading of a three-phase contact line. For example, an air bubble dewets on a hydrophobic surface by forming a three-phase contact line. In the present work, a side-view camera was used to monitor the dewetting phenomena when an air bubble dewet on a hydrophobic solid surface. Additionally, the side-view camera was used to align the position of both the air bubble and the cantilever. In our experimental set-up, a side- view camera was mounted on the side of the force apparatus with a 2-axis translation stage. A red LED with a center wavelength of 630 nm was used as the illuminator. A prism was positioned on the bottom of the quartz plate immersed in liquid. It was coated with a gold layer as the reflecting mirror. A second prism was placed on the upper quartz plate. The live images of the bubble and the cantilever were reflected from the third prism beneath the camera. Figure 7.3 shows a schematic drawing of the camera-based side view monitoring system for positioning the 147
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Figure 7.3 Schematics of in-situ contact angle measurement. A video camera is used to capture the images before and after the bubble contacts the cantilever. It is also used to position the cantilever for the purpose of alignment. cantilever and viewing the dewetting process. As shown, a small contact angle (θ) is formed at a three-phase contact line on a less hydrophobic surface. 7.3 Experimental 7.3.1 Cantilever Fabrication The force measurement between an air bubble and a flat solid surface was conducted at near DC frequency, requiring the cantilevers with the high resonant frequencies and high spring constants. On the other hand, the spring constants of the cantilevers need to be small, allowing the cantilevers to sensor the force accurately. To compromise the high resonant frequency with the great sensitivity, the cantilevers need to be thin and small. In the present work, we used 50 µm thick silicon wafers and glass sheets interchangeably to fabricate the cantilevers. The resonant frequency of the cantilever is determined by the load applied on the cantilever. In order to reduce the vibrational noise of the cantilever in liquid, the lower surface of the cantilever was used as a target surface to maximize the stability of the signal. In the present work, we used a silicon wafer to fabricate the cantilevers for measuring the interaction between an air bubble and a hydrophilic silicon surface. An ultra-thin silicon wafer was obtained from 148
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Figure 7.4 Photo of a custom-made cantilever. The size of the cantilever is approximately 15 × 4 × 0.05 mm. It was fabricated from an ultrathin silicon wafer, and a 50 nm thick gold layer was deposited on the back for reflecting the laser light from the fiber. University Wafer Inc., and it was double-side polished with a thickness of 50 µm. A gold layer was deposited on the back side of the silicon wafer, and used to reflect the light from the fiber. The other side of the wafer was used as the target surface. The wafer was carefully handled in the class-100 cleanroom. The wafers were coated by a 50 nm thick gold layer with 5 nm thick titanium adhesion layer using E-beam physical vapor deposition system (PVD-250, Kurt J. Lesker). The ultra-thin silicon wafer was fragile, requiring a special care during the cantilever fabrication process. The ultrathin wafer was bonded on the carrying wafer using a low melting adhesive (crystalbond 555) with the gold layer facing downwardly to the carrying wafer. The bonded wafers were then cut into the rectangular pieces with dimension of 4 x 20 mm using the Automation dicing saw. The cantilevers were picked in hot water, washed with acetone and dried on the clean tissues. The dried cantilever was glued with thick glass pieces using the Crystalbond 509 adhesive, while leaves the unglued with a length of 13 -15 mm. By considering the weight of the cantilever itself, 149
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the resonant frequency of the cantilever was about 1 Khz. Figure 7.4 shows a photo of a cantilever fabricated for the force sensor in FADS. Prior to the force measurement, the cantilever is cleaned in a boiling Piranha solution (a mixture of H SO and H O , 7:3 by volume) for 2 min. The mixture solution is a strong 2 4 2 2 oxidizing agent and it removes the most organic matter. Additionally, it hydroxylates the silicon surface, rendering the silicon wafer hydrophilic. 7.3.2 Cantilever Calibration The spring constant (k) can be geometrically determined from the dimensions of cantilevers and the Young modulus, Ewt3 k  (7.4) 4L3 where E is Young’s modulus of the cantilever material, L is the beam length, w is the beam width and t is the thickness cantilever. In the present work, the spring constant of the cantilever is in-situ calibrated by applying a weight on a cantilever surface. A procedure for calibration of the cantilever spring is shown in appendix A. The weight was applied by an air bubble across a thin layer of water. As a repulsive disjoining pressure became equivalent to the curvature pressure due to the bubble deformation, a flat film was formed. The film spread at equilibrium film thickness when the bubble approached a cantilever surface. The curvature pressure (p ) at flat film is equivalent to the Laplace cur pressure (2γ/R). Therefore, the weight can be estimated from an integral of the curvature pressure across the entire thin liquid film. Here, the total force can be determined from the geometry of the TLF using the eq. (7.5),   2    h F 2 p rdr2   r  rdr (7.5) r0 cur r0 R r r r where γ is the surface tension and R is the radius of the air bubble. With knowing the interaction force and the deflection, one was able to determine the spring constant. 150
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7.3.3 Instrumental Operation An air bubble was generated by injecting the air through a tube using an air-tight syringe. It was fixed on the bottom of the quartz plate. In order for the air bubble to be fixed on the bottom of a quartz plate, the plate was hydrophobized in a 10−3 M OTS-in-toluene solution for 1 hour, socked ultrasonically in chloroform and followed by rinsing with isopropanol. The equilibrium contact angle of water on the quartz plate was above 95o. The cantilever was glued on the upper quartz plate and fixed on with a 5-axis (x, y, z, θ , θ ) translation stage. x y Prior to the force measurement, the upper quartz plate was lowered to a position where the cantilever was approximately 3 mm above the lower quartz surface. It was followed by injecting the fluid in the liquid cell through the bottom quartz surface. An O-ring was used to fix the liquid between two quartz surfaces. The use of the O-ring can reduce the airflow perturbations by decreasing the area of the free air/liquid interface. The air bubble was generated afterwards, and its size was controlled using the air-tight syringe. In the present work, the size of the air bubble is about 2 mm. The cantilever was aligned above the air bubble before the force measurement. The position of the cantilever was observed by both the side-view and the bottom-view cameras. The position of the air bubble can be adjusted coarsely by a screw actuator and finely by a piezo actuator. The piezo stack was driven using an open-loop piezo controller (MDT693A, thorlab). The force measurement between an air bubble and a lower layer of the cantilever surface was conducted by elevating the bottom quartz plate upwards at a constant velocity. The initial distance was adjusted to a distance of 6-10 µm, where the interference fringes became slightly visible. As the distance became smaller, the interference fringes became clearer with a higher contrast. The data from the balanced photoreceiver and the high-speed camera were recorded in real time with the approach of the bubble. The trigger signal was sent by the data acquisition card for all acquisition systems. 7.4 Results and Discussion 151
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7.4.1 Interaction between Bubbles and Hydrophilic Surfaces Figure 7.5 shows the results of the force measurement between an air bubble of 2 mm in radius and a hydrophilic silicon surface in water. The experiment was conducted at an approaching velocity of 0.75 µm/s. At t = 16 s, the piezo stopped. Figure 7.5(b) shows the signal data obtained from a photoreceiver. Using eqs. (7.2)-(7.3), one can obtain the force (F) vs. time (t), as shown in (c). The force calculation requires an input of the peak (V ) and valley (V ) max min values of the signal, which was obtained from the cantilever calibration process. The spring constant (k) was obtained through the calibration process. Figure 7.5(d) shows the spatial and Figure 7.5 Results of the dynamic force measurement between an air bubble and a hydrophilic silicon surface in water. (a) driving distance, i.e., the elevating distance of the hemispherical bubble at the outer region; (b) raw signal obtained from the photoreceiever for the force measurement; (c) overall interaction force obtained by converting the signals from the photoreceiver; (d) spatiotemporal profiles of the wetting film obtained from the interference fringes, as shown in (e). 152
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temporal thickness profiles of the thin liquid film (TLF) between an air bubble and a solid surface. It was obtained by analyzing the interference fringes, as shown in (e), using the temporal method. It was shown that the force increased slowly when the minimum film thickness was above 300 nm at t = 7 s. At h > 300 nm, the film drainage was dominated by the hydrodynamics, which the viscosity of liquid, boundary conditions at interfaces and driving velocities controlled the film drainage and the interaction force. As h < 300 nm, an arising repulsive disjoining pressure prevented the film drainage. Instead, the film became flat and the area of the flat film became larger as the air bubble approached the cantilever surface. Here, the arising repulsive disjoining pressure was mainly contributed from the electrostatic double-layer force. Since the interacting area between the air bubble and the solid surface increased, the interaction force increased sharply during the approach of the bubble. Both the disjoining pressure and hydrodynamic pressure contributed to a sharp increase of the interaction force. When the bubble approaching stopped at t =16 s, the interaction force became constant and the film reached equilibrium at an equilibrium film thickness (h ) of 115 nm. e 7.4.2 Interaction between Bubbles and Hydrophobic Surfaces Figure 7.6 shows the results of the force measurement between an air bubble and a hydrophobic silicon surface. The silicon surface was in-situ hydrophobized in a 2.2 × 10−5 M CTAB aqueous solution. The driving velocity of the air bubble is 1.5 µm/s. At t = 8 s, the bubble approaching stopped, and the film was allowed to drain spontaneously by the higher curvature pressure at the center of the film than at the edge. Figure 7.6 (b) and (c) show the signal readout and the force obtained as a function of time, respectively. As shown, the signal increased slightly when a bubble was pressed against a silicon surface at V = 1.5 µm/s. When the wetting film became metastable and ruptured at t = 9.8 s, the signal changed as a sinusoidal function of time. The results showed that the force was close to zero at t < 7 s. As t > 7s, the force slightly increased over the time, and became strongly attractive after the film reached a critical rupture thickness. Figure 7.6 (d) shows spatiotemporal thickness profiles, h(r, t), of the TLFs, which were obtained from the interference fringes as shown in (e). The film thinned gradually and remained spherically. At t = 9.8 s, the film became unstable and pinned at the center of the film. 153
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Figure 7.6 Results of the dynamic force measurement between an air bubble and a hydrophobic silicon surface in-situ hydrophobized in 2.2 × 10-5 M CTAB solution. (a) Driving distance for the hemispherical air bubble at the outer region, (b) signals obtained from the photoreceiever, (c) the interaction force obtained from the voltage signal (d) spatiotemporal profiles of the thin liquid film obtained from the interference fringes as shown in (e). The pinning phenomena can be observed from the interference fringe. It was shown that a bright spot was observed at center of the fringes, indicating that the film thickness was small at the center of the film. Both the interaction force and the spatiotemporal profiles of the wetting films obtained on a hydrophobic silicon surface behaved differently from those obtained on a hydrophilic silicon surface. For a wetting film on a hydrophilic surface in water, the force increased sharply to 500 nN when the radius of a flat film was about 50 µm. The flat film became larger with time. On the other hand, the bubble remained spherical for a wetting film formed on a hydrophobic silicon surface. When the film reached a critical rupture thickness, it pinned onto the silicon surface. The difference might be attributed to the different peculiarities of the disjoining pressure. When a negatively charged air bubble was against a similarly charged silicon surface separated by a thin 154
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Figure 7.7 Results of the force measurement and spatiotemporal profiles of the thin liquid film after the film ruptured between an air bubble and a hydrophobic silicon surface in-situ hydrophobized in 2.2 x 10−5 M CTAB solution. (a) Driving distance of the air bubble at the outer region; (b) signals obtained from the photoreceiever; (c) interaction force obtained from the signal captured by the photoreceiver; (d) spatiotemporal profiles of the thin liquid film obtained from the interference fringes as shown in (e). liquid film, a repulsive disjoining pressure was arisen when the electrostatic double layers overlapped. When the disjoining pressure became equivalent to the Laplace pressure, i.e., 72 N/m2 for a 2 mm radius air bubble, the film became stable. However, an attractive disjoining pressure between an air bubble and a hydrophobic silicon surface destabilized the wetting film by pulling the film to be thinned acceleratedly and ruptured afterwards. Figure 7.7 shows the interaction force between an air bubble and a hydrophobic silicon surface after a three-phase contact is formed. As shown, the interaction force became increasingly attractive when the bubble was dewetting on the hydrophobic silicon surface. The 155
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dewetting radius (r ) was the radius for the bright area in interference fringes. As shown in (d), r d d increased sharply after the film was ruptured at t = 9.8 s. When r = 500 µm, the kinetics of d dewetting on the hydrophobic surface became retarded. The force reached -30 µN when r = 600 d µm. The result presented in this work showed the interaction force was related to the transient changes in the film profiles between an air bubble and a solid surface. Both film profiles and interaction force behaved differently when an air bubble encountered with a hydrophilic silicon surface or a hydrophobic surface. We have shown that the film profiles varied with the nature of the disjoining pressure. A brief indication for the repulsive disjoining pressure in TLF was the formation of a flat film. When the TLF was subjected to an attractive disjoining pressure, the film thinned faster and ruptured. The instrument we have developed in this work might also be applied to study the other soft bodies, such as oil droplets, and supercritical CO . 2 7.5 Summary In the present work, we have developed and constructed a novel surface force apparatus (FADS) for direct measurement of the interaction forces between air bubble and solid surface. It is possible to study both stable and unstable TLFs in aqueous solutions using the new instrument. A significance of the FADS is its ability to monitor the deformation of thin liquid films (TLFs) in real-time during the dynamic force measurement. It is also capable of monitoring the changes in the adhesion forces associated with the dewetting processes occurring on solid surfaces immersed in aqueous solutions. The results showed both the time evolution of TLFs and the interaction forces between air bubble and silicon surface. It was found that a wetting film undergoes a minor deformation in thick film at a low approach velocity, where the interaction force was dominated by the hydrodynamic force. As the film thinning continued to a thickness below 200 nm, the interaction force between air bubble and hydrophilic surface increased sharply when a flat film was formed and spread. When an attraction force was present in the TLF formed between an air bubble and a hydrophobic solid surface, the attraction force pulled the film to be ruptured through the formation of a pimple. The interaction force increased slightly and jumped to a negative value 156
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Chapter 8. Dynamic Force Measurement between an Air Bubble and a Solid Surface I: A Case for Repulsive Disjoining Pressure ABSTRACT The force apparatus for deformable surfaces (FADS) developed in the present work was used to directly measure the interaction forces between an air bubble and a hydrophilic (bare) gold surface in water. The measured forces were analyzed using the Reynolds lubrication theory and the extended DLVO theory to determine the contributions from the hydrodynamic and surface forces, respectively. The results showed that the interaction forces were dominated initially by the hydrodynamic force and subsequently by the repulsive surface force. The film drainage process stopped when the capillary force became equal to the disjoining pressure, and the film reached an equilibrium film thickness. It was found also that as the interaction force was increased, e.g., by increasing the approach speed of the bubble toward the surface, the flat area of the wetting film increased. We have also shown that the Debye length in a wetting film decreased with increasing approach speed, which was attributed to the accumulation of counter ions in the vicinity of the solid surfaces during the film thinning process. The film thinning process can be fitted to the Reynolds lubrication theory using the non-slip boundary condition at the air/water interface. 160
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8.1 Introduction The ability to manipulate the surface force between two macroscopic surfaces is essential in controlling the behaviors of the colloidal bodies in suspension. Non-deformable bodies, such as solids, interact with neighboring rigid bodies by the intermolecular interaction only. However, soft materials, such as bubbles, can be deformed during the course of the interaction with the neighboring bodies. The colloidal systems with soft materials are ubiquitous in a variety of industrial, medical, and biological applications, e.g., froth flotation, oil emulsions, microfluidic devices, biological interactions, etc. Among all the applications using the soft bodies, a desired colloidal configuration is significantly affected by the surface properties of the soft bodies, which is also controlled by intermolecular forces. In recent years, the interest of understanding the intermolecular interactions between soft matters has been increasing significantly in both the scientific community and industry [1-10]. However, little is known on the intermolecular interactions between two macroscopic bodies when at least one of the surfaces is deformable. Historically, the early measurements of the surface force were carried out between two solid surfaces in the early 1950s. In Holland, Overbeek and his co-workers measured the interaction forces directly by monitoring the deflection of the spring using the electric capacity method [11- 13]. The alignment and separation between two quartz plates were carefully controlled by monitoring the Newton’s fringes. In the USSR, Derjaguin and his co-workers employed a negative feedback balance to measure the force between a sphere and a plate [14, 15]. The negative feedback method was able to estimate the deflection of the spring by monitoring the current by means of a galvanometer. In the 1970’s, Tabor and his co-workers at Cambridge University developed the surface force apparatus (SFA) for direct measurement of surface force between two cylindrically curved surfaces [16, 17]. An improved version of SFA, developed by Israelachivilli [18, 19], is capable of measuring both normal and tangential (or friction) forces either in air and a liquid. The principle of force detection in the SFA is to monitor the deflection of the cantilever using the multi-wavelength interferometry technique. However, it can be used to measure the forces between two transparent surfaces only [20]. It was not until the early 1990’s that the AFM technique was first introduced by Ducker et al. [21, 22] for the measurement of repulsive forces between hydrophilic solid surfaces. Rabinovich and Yoon [23, 24] were the first to measure 161
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attractive hydrophobic forces using AFM. The AFM technique was to measure the interaction force between a microsphere and a flat solid surface. The surface force measurements were initially conducted between two solid surfaces, such as silica, mica, or metal surfaces [11, 15, 25]. A number of studies reported in the literature during the last three decades showed different origins of the surface forces, such as hydrophobic force, hydration force, and steric force. The surface forces research has recently been extended to deformable soft materials, such as air bubbles [1-5], oil droplets [6, 7], mercury [8, 9], membranes and biological cells [10]. In flotation, air bubbles are used to collect hydrophobic particles, while leaving the hydrophilic ones behind. Direct surface force measurement involving bubbles is difficult, however, due to bubble deformation. Many attempts have been made to measure the bubble-particle interaction forces [1-4, 26] using the atomic force microscopy (AFM). Ducker et al. [1] might be the first to measure the DLVO forces between an air bubble and a spherical particle using AFM. A follow-up experiment was conducted by Preuss and Butt [2], showing a repulsion due to the electrostatic double-layer force between an air bubble and a particle. When a bubble approached a hydrophobic sphere, the force jumped to a negative value at a large separation distance. Nguyen et al. [3] measured the interaction force between an air bubble and a particle using the AFM. The interaction force increased with the approaching velocity. The surface force measurement between bubble and particle has been shown successfully in obtaining the overall interaction force with a sub-nano newton resolution using the AFM. However, a challenge remains to determine the real-time separation distance between an air bubble and a solid surface during the force measurement. It has been well documented that an air bubble undergoes a significant viscous deformation in response to both the drag force due to the motion of the bubble and the surface force created by intermolecular interaction [27]. It is, therefore, important to monitor the bubble deformation when both the viscous drag and surface forces are exerting forces on the bubble-particle interaction. Chan and his co-workers derived a mathematical model on the basis of the Reynolds lubrication theory to simulate both the force exerting on the surfaces and the thickness profiles of the thin wetting film [28]. The force measurements were conducted by Manor et al. [29, 30] between an air bubble and a flat mica surface in an aqueous solution. The lubrication model 162
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quantitatively predicted the film profiles of the wetting film. However, the film profiles varied when the interfacial boundary condition was slightly changed. As commented by Chan et al. [31], “the challenge remains to develop experimental methods underpinned by a quantitative theory to improve our understanding in fundamental problems in the interaction involving soft deformable systems.” To address this challenge, we have developed a novel scientific instrument capable of monitoring both the interaction force and film profiles between a millimeter-sized air bubble and a flat surface, as described in Chapter 7. The force was obtained by monitoring the deflection of the cantilever using the fiber optical interferometry technique. The temporal and spatial thickness profiles of the thin liquid films were obtained from the interference fringes recorded by a high- speed camera. The film thickness profiles were used to predict the hydrodynamic force on the basis of the Reynolds lubrication theory. The information on the surface force can be obtained by fitting the measured force to the forces due to the sum of the surface and hydrodynamic forces. Here, we report the results obtained between an air bubble and a bare gold surface in pure water. It will be shown that the TLF of water formed between an air bubble and a bare gold surface is stable due to the presence of the repulsive disjoining pressure in the film. The measurements were also conducted by varying the approach speeds. 8.2 Mathematical Model In a thin liquid film with the negligible characteristic thickness scale (h) relative to the characteristic length scale (r), i.e., h ≪ r, the liquid flow is described by the lubrication theory. Here, we use the Reynolds lubrication theory to describe the drainage of the thin liquid film (TLF) between an air bubble and a solid surface. For a radially symmetric flow, the governing equation for the film drainage is given in cylindrical coordinate, h 1   p  rh3  (8.1) t 12r r r  where µ is the viscosity of liquid and p is the hydrodynamic pressure in the liquid film relative to in the bulk. Equation (8.1) is derived under the non-slip boundary condition. In a thin liquid film, the non-slip boundary condition for water flowing over the hydrophilic solid surface has been confirmed by both the experiments [32, 33] and computer simulations [34]. At one side of two 163
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interfaces in the wetting film, i.e., surfactant-free air/water interface, the classical fluid theory predicts a stress-free boundary condition. In other words, the boundary condition at air/water interface is considered full-slip to guarantee the stress-free condition. The recent evidence of the spatiotemporal thickness profiles of the thin liquid film showed that the air/water interface remained stationary in a thin liquid film for a low shear rate flow, when a tiny bubble was freely arising towards a solid surface. The apparent non-slip hydrodynamic boundary condition was observed independently at both a normal laboratory condition [35] and a dust free environment [36]. A similar conclusion was also reached at the surfactant-free mercury/water interface [9]. Noting the evidence of the non-slip boundary conditions at surfactant-free air/water interface in a confined geometry, we assumed that eq. (8.1) might work in describing the wetting film drainage. In a thin liquid film, the hydrodynamic pressure, p(r, t), is the driving pressure for the film drainage. It is obtained by integrating eq. (8.1) twice, r 1  r h  p12  r dr dr (8.2) rrh3   r0 t   Eq. (8.2) is derived under the boundary conditions of p(r =∞) = 0 and ∂p/∂r| = 0. Thus, p can r=0 be determined when h(r, t) is available. When the film thins to a thickness below 200 nm, the disjoining pressure plays a significant role in controlling the film drainage. It has been well documented that the wetting films formed on the hydrophilic surfaces were stable, while the films formed on the hydrophobic surfaces thinned expeditiously and ruptured spontaneously. According to the DLVO theory, the former occurred when the Laplace pressure was balanced by the repulsive disjoining pressure contributed from the double-layer force (Π ) [37]. In the latter case, the hydrophobic disjoining e pressure (Π ) accelerated the film drainage and ruptured the film expeditiously [38, 39]. h In a wetting film formed on a bare gold surface, Π may consist of two components in accordance to the classical DLVO theory,    d e A 2    (8.3)  132  0 2 2 cosech(h)2 coth(h) 6h3 2sinh(h) 1 2 1 2 164
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in which Π and Π represent the disjoining pressure contributed from the van der Waals d e dispersion force and the electrostatic double-layer force, respectively. In eq. (8.3), A is the 132 Hamaker constant for a wetting film of water formed on a solid surface. In general, A is 132 negative in wetting films and therefore the van der Waals dispersion force in wetting films is always repulsive. The Π is obtained using the Hogg–Healey–Fuerstenau (HHF) approximation. e The HHF approximation works well in predicting the interaction force between two dissimilar surfaces with low surface potentials. In eq. (8.3), ε is the permittivity in vacuum, ε is dielectric 0 constant of water, ψ and ψ are the double-layer potentials at the solid/water and air/water 1 2 interfaces, respectively, and κ is the reciprocal Debye length. The subscripts 1, 2, and 3 represent solid, gas, and liquid, respectively. By integrating the hydrodynamic pressure and disjoining pressure over the film area from r = 0 to r = R, one is able to determine the interaction force exerting on the cantilever surface using the following relation, F(t)2  p r,t  r,t rdr r0 (8.4) 2rr e p r,t  r,t rdr2R p r,t rdr r0 rr e in which r represents the maximum radial position where the film thickness can be obtained e from the fringes. The r = 120 µm in our current experimental set-up. At r > r , the interference e e fringes overlap due to the low spatial resolution. The local film thicknesses at the outer region were obtained by evaluating the curvature at r = r . Note that the local film thickness is far e beyond the thickness where disjoining pressure plays a role, and therefore, the total interaction force is evaluated by considering the hydrodynamic force only. The film thickness at r > r is e evaluated using the eq. (8.5), r hh  (8.5) e 2R 0 in which R is the radius of the bubble and h is the film thickness at r = r . The interaction force 0 e e is evaluated at r = 0 – 300 µm. At r > 300 µm, the contribution from the p to the overall interaction force was considered negligible compared to the pressure developed in the thin liquid. 165
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The interaction force can be obtained when both p(r, t) and Π(r, t) are known. In the present work, p(r, t) was obtained using eq. (8.2) from h(r, t) at r = 0 – 300 µm. The Π(r, t) was obtained from eq. (8.3). The simulated total force was fitted with the total force experimentally measured to obtain the information of the surface force. 8.3 Materials and Methods 8.3.1 Materials The cantilevers were in-house fabricated in class-100 cleanroom. They were made from a 50 µm thick ultra-thin glass sheets with a dimension of approximately 15 x 4 x 0.05 mm. The glass cantilevers were cleaned in a boiling Piranha solution at 120 oC for 5 minutes, followed by rinsing thoroughly with ultrapure water and dried with the stream of nitrogen gas. The freshly- cleaned glass cantilevers were double-side coated by a 60 nm thick gold layer with a 5 nm thick titanium adhesion layer. The metal deposition was carried out in a 2 x 10-6 torr vacuum chamber using the E-beam physical vapor deposition technique (PVD-250, Kurt J. Lesker). The fluid cell was customized from two quartz plates (dimensions: 50 x 50 x 6 mm, TCP Inc). The fluid was injected from the bottom plate and fixed using an O-ring. In order for an air bubble to be fixed on the bottom quartz plate, the quartz plate was ex-situ hydrophobized in a 10-3 M octadecyltrichlorosilane-in-toluene solution for 1 hour. The equilibrium contact angle of water on the hydrophobic quartz plate was above 95o. The O-ring, tubing and connectors were washed ultrasonically in ethanol and followed by water for 20 minutes. They were dried with a stream of nitrogen gas. The liquid was injected into the cell using a glass syringe. All glassware was soaked in a base bath (saturated KOH solution in isopropanol) overnight to remove the organic residue and rinsed thoroughly with the ultrapure water before use. The experiments were conducted using the ultrapure water produced from Direct-Q3 water purification system (Millipore). The produced water has a resistivity of 18.2 MΩ•cm and < 10 ppb of total organic carbon. The water was used as obtained without degassing and further purification. The pH of the fresh ultrapure water was approximately 7.1 and decreased to a value of 6.4 when leaving in air for a half hour. The decreasing pH of the pure water when exposed in air was attributed to the adsorption of CO from atmosphere in water. 2 166
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monitoring the bubble deformation, III) side-view camera for monitoring the dewetting of the thin liquid film. The first major feature of the FADS was to directly measure the interaction force between the air bubble and the solid surface in water. The force was obtained by monitoring the deflection of the cantilever using the fiber optical interferometry technique. A single mode fiber was positioned at 100 µm above the upper cantilever surface, and used to sensor the changes in separation distance between the end face of the fiber and the upper surface of the cantilever. A piezoelectric stack (AE0203D04F, NEC-Tokin) was used to adjust the position of the fiber in nanometer resolution for calibration and fine position purpose. The high-speed imaging microinterferometry technique was used to determine the spatiotemporal thickness profiles of the wetting films. The interference fringes were formed when the light reflected from the upper and lower interfaces of the wetting films interfere with each other. A high-speed camera was used to capture the temporal changes in the interference fringes. The spatial and temporal thickness profiles, h(r, t), were reconstructed from the fringes. The resolution of the radial position and thickness are 1.6 µm and 0.5 nm, respectively. The microinterferometry technique was built on an inverted light microscope with a 5x long-working distance objective. The side-view camera was used to monitor the dynamics of the three-phase contact and also used to align the position of the cantilever properly. The video camera was positioned on a multi- axis translation stage, which was used to monitor the position and size of the air bubble. During the force measurement, the video camera was triggered in real-time with the high-speed camera to capture the motion of three-phase contact line. All experiments were conducted using the ultrapure water. The gold cantilever surface was fixed on the upper quartz surface using the Crystalbond 509 adhesive. An air bubble was created using an air-tight syringe, and it was fixed on the lower quartz surface. The radius of the air bubble was about 2 mm. The cantilever was manually positioned at approximately 10 µm above the surface of air bubble. At a separation distance of 10 µm, an interference fringe with less contrast was observed on the camera. The velocity and driving distance of the air bubble were controlled by means of the piezoelectric actuator (AE1414D16F, NEC-Tokin), which was driven by an open-loop piezo controller (MDT693A, Thorlabs). The maximum drive distance is 168
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Figure 8.2 Dynamic force measurement between an air bubble and a bare gold surface in water at an approach velocity of 0.75 μm/s. (a): interference fringes of the wetting films obtained at different time; (b): spatiotemporal thickness profiles of the wetting films obtained by unwrapping the phases of the interference fringes; (c) drive distance of the bubble; (d): temporal thickness profiles at the center (r = 0) and at the edge (r = 0.1 mm); (e): measured (green) and simulated hydrodynamic (red), surface (blue) and total (black) forces in water between an air bubble and a bare gold surface. It was shown that the simulated force predicts the experimental data well. approximately 18 µm at 150 Vdc. The maximum velocity is 12 µm/s at a maximum allowance of signal to noise ratio. The experiments were controlled and recorded using a national instrument data acquisition (DAQ) card using the Labview software. The force data were recorded in real- time with interference fringes, and analyzed off-line using the home-programmed codes in Matlab. 169
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8.4 Results The experiments were conducted at different approaching velocities (V) ranging from 0.75 to 12 µm/s. Both interaction force and interference fringes were recorded simultaneously. In order for a comparison, we reported the results at t = 0 when the film thinned to a minimum thickness of 2 µm. The initial separation distance between the air bubble and the lower cantilever surface was controlled at 6-9 µm, where the interference fringes were lightly visible. Figure 8.2(a) shows the temporal changes in the interference fringes of the thin liquid film between an air bubble and a bare gold surface at V = 0.75 µm/s. The fringes were captured by the high-speed camera at 150 fps. The spatiotemporal thickness profiles, h(r, t), were reconstructed from the interference fringes by analyzing the temporal thickness profiles at each pixel of the interference fringes along the radial direction. Figure 8.2(b) shows the thickness profiles of the wetting films corresponding to the interference fringes shown in (a). As shown, film thinned with a rise of the air bubble by the piezoelectric actuator. As the minimum film thickness was below 300 nm, the film became flattened with a continuous approach of the bubble. As a result, the film size, i.e., the size of the flat film, became larger. Figure 8.2(c) and (d) show the driving distance (D), and the temporal profiles (h vs. t) at r = 0 and at r = 0.1 mm. Bubble rising stopped at t = 11.5 s. It was shown that the film thickness at r = 0 remained constant at t > 5 s, indicating that an equilibrium film thickness was reached at t = 5 s. The interaction force was obtained by monitoring the deflection of the cantilever using the fiber optic interferometry technique. The deflection of the cantilever was obtained by monitoring the changes in the separation distance between the end fiber surface and upper cantilever surface. When light traveled in a cavity, the intensity of the returned light changed as a sine-wave function and became equivalent to the intensity at a relative distance of λ/n. In the present work, the wavelength (λ) of the injected laser light was 1330 nm. When the measurement was conducted in water with n = 1.33, the length of cavity, i.e., half of the light traveling distance between two neighbor peak values was equivalent to 500 nm. By knowing the peak and valley values of the signal, one can obtain the relative deflection of the cantilever when subjected to external force. Figure 8.2(e) shows the measured force between an air bubble and a bare gold surface in water at V = 0.75 µm/s. The interaction force increased slowly when the film thinned from 2000 nm to 300 nm. As the bubble continued pressing against the cantilever surface, the 170
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Figure 8.3 Dynamic force measurement between an air bubble and a bare gold surface in water at an approach velocity of 1.5 μm/s. (a): interference fringes of the wetting films obtained at different time; (b): spatiotemporal thickness profiles of the wetting films obtained by unwrapping the phases of the interference fringes; (c) drive distance of the bubble; (d): temporal thickness profiles at the center (r = 0) and at the edge (r = 0.1 mm); (e): measured (green) and simulated hydrodynamic (red), surface (blue) and total (black) forces in water between an air bubble and a bare gold surface. At V = 1.5 μm/s, the hydrodynamic force increased with the mechanic approach of the bubble and decreased when the bubble approach stopped. interaction force increased sharply. A comparison of the spatiotemporal profiles with the measured force revealed that an increase of the interaction force was mainly attributed to the increasing areas of the flat film. As the approach stopped at t = 12 s, the interaction force became constant. The measured force was compared with the force predicted from the Reynolds lubrication theory, in which both the hydrodynamic and surface force were considered. The red, blue and black lines show the hydrodynamic force, surface force and a sum of both, respectively. The 171
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hydrodynamic force was obtained by integrating the hydrodynamic pressure over the film area from r = 0 to r = R. The hydrodynamic pressure was evaluated independently using eq. (8.2) at r < r and r > r . At r < r , the spatiotemporal profiles can be experimentally determined from the e e e interference fringes, and used to obtain the hydrodynamic pressure in the liquid film. At r > r , e the film profiles were estimated using eq. (8.5), and the temporal velocity (∂h/∂t)| was r>re assumed to be the same as the temporal velocity at r = r . It gives a close approximation for the e hydrodynamic force in a thin film of water. The disjoining pressure was predicted using eq. (8.3). In the present work, the electrostatic double-layer force was only considered for calculating the surface force between an air bubble and a hydrophilic surface in water. Van der Waals dispersion force was negligible at a separation distance above 100 nm. The fitting parameters for the double-layer force, e.g., Debye length and surface potentials, were obtained from a fit of the simulated force curve using eq. (8.4) with the measured force. We showed that the total force was initially contributed from the hydrodynamic force only at h > 300 nm, where the disjoining pressure was negligible. When the film continued thinning, the repulsive disjoining pressure played a role in stabilizing the film. Note that the curvature pressure was developed to balance the hydrodynamic pressure due to the fluid drag according to the stress balance at air/water interface, p  p  (8.6) cur When a flat film was formed, a higher curvature pressure developed in the thin film drained the liquid to the outer region by the pressure gradient. It was found that as the bubble approaching continued, a flat film became larger resulting an increase of the total force with the area of the flat film. At t > 12 s, the approaching drive stopped and the force remained constantly. At a lower approaching velocity (V = 0.75 µm/s), the hydrodynamic force developed was not significant in altering the interfacial geometry of the air bubble. It was shown that the maximum hydrodynamic pressure developed in the wetting film was 80 nN at V = 0.75 µm/s. Only when the repulsive disjoining pressure played a role, the bubble became significantly deformed and flattened at the center. Figure 8.3 shows the results of both the interaction force and spatiotemporal profiles of the thin liquid films between an air bubble and a bare gold surface at V 172
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Figure 8.4 Dynamic force measurement between an air bubble and a bare gold surface in water at an approach velocity of 6 μm/s. (a): interference fringes of the wetting films obtained at different time; (b): spatiotemporal thickness profiles of the wetting films obtained by unwrapping the phases of the interference fringes; (c) drive distance of the bubble; (d): temporal thickness profiles at the center (r = 0) and at the edge (r = 0.1 mm); (e): measured (green) and simulated hydrodynamic (red), surface (blue) and total (black) forces in water between an air bubble and a bare gold surface. At V = 6 μm/s, the hydrodynamic force contributed to a sharp increase of the overall interaction force. = 1.5 µm/s. As shown from the interference fringes and film profiles, a significant bubble deformation was not observed at an approaching velocity which was twice faster (V = 1.5 µm/s). Only when h < 300 nm, did the repulsive disjoining pressure began to prevent the film drainage. Figure 8.3(c), (d) and (e) show the drive, a plot of h vs. t at r = 0 and r = 0.1 mm and both the measured and simulated forces, respectively. At t = 4.3 s, the bubble approaching stopped. It was shown that the film thickness decreased with time. As the bubble approaching stopped, the film thickness remained constant. The interaction force measured at V = 1.5 µm/s behaved similarly 173
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with the force measured at V = 0.75 µm/s. The red, blue and black line represents the hydrodynamic force, surface force, and a sum of both predicted using eqs. (8.1)-(8.5). A close fit was found between the predicted and measured force. It was shown that the interaction force between the air bubble and the solid surface was attributed to the hydrodynamic force due to the flow drag at t < 2.2 s, when h > 300 nm. As the film thinned, the repulsive disjoining pressure due to the electrostatic double-layer force became significant in preventing the film drainage. At t = 8 s, the surface force became significant in determining the overall interaction force between an air bubble and a cantilever surface. At a higher approach speed, e.g., V = 6 µm/s, the film profiles behaved differently from those obtained at V < 1.5 µm/s. Figure 8.4 shows the results of the dynamic force measurement at V = 6 µm/s. It was shown that the film was flattened at the radial position of 0 - 0.025 mm when the film thickness became approximately 300 nm. As the bubble rising continued, a subtle dimple with inverted curvature at the center of the film was developed at t = 1.95 s. The repulsive disjoining pressure played a role at t > 2 s, the film became stabilized and flat when the curvature pressure was balanced by the double-layer disjoining pressure. The interaction force both measured and simulated at V = 6 µm/s were shown in Fig. 8.4(e). It was found that the force operated at V = 6 µm/s was substantially larger than those obtained at a lower approach speed. However, the interaction force behaved similarly as those obtained at the lower approach speed. It was shown that the total force was initially dominated by the hydrodynamic force. As h < 300 nm, the arising disjoining pressure contributed from the double- layer force contributed to an increase of the total force. When the bubble rising stopped, the force became constant. Figure 8.5 shows the results between an air bubble and a solid surface at V = 12 µm/s. V = 12 µm/s is the maximum velocity that can be achieved in current experimental condition for an acceptable signal-to-noise ratio. We have found that bigger interference fringes were developed at a higher approach speed. As shown in Fig. 8.5(b), a visible dimple was developed at t = 1.8 s. As the film thinning continued, a dimpled film became flat. Figure 8.5(e) shows the interaction force exerted on the cantilever surface. The interaction force increased sharply with time. As the piezo drive stopped, the force reached a plateau. The maximum force of 850 nN was obtained at V = 12 µm/s for an air bubble interacting with the cantilever surface across a thin liquid of water. 174
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Figure 8.5 Dynamic force measurement between an air bubble and a bare gold surface in water at an approach velocity of 12 μm/s. (a): interference fringes of the wetting films obtained at different time; (b): spatiotemporal thickness profiles of the wetting films obtained by unwrapping the phases of the interference fringes; (c) drive distance of the bubble; (d): temporal thickness profiles at the center (r = 0) and at the edge (r = 0.1 mm); (e): measured (green) and simulated hydrodynamic (red), surface (blue) and total (black) forces in water between an air bubble and a bare gold surface. At V = 12 μm/s, a dimpled film with an inverted curvature at the center of the film was formed due to the large hydrodynamic pressure developed due to the fast approach velocity. It was shown that a peak of the total force was observed at a high approach speed, while the simulated force failed to predict. The existence of a peak was mainly attributed to the sudden decrease of the hydrodynamic force when the piezo stopped. A failure of detecting the sudden decrease of the hydrodynamic force might be attributed to the digital noise cancellation, which covers up the transient changes in the film thickness right after the piezo stopped. The results showed that a dimple was formed when a large hydrodynamic force was developed in the film at a faster approach speed. When a large repulsive force was developed in 175
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Figure 8.6 Variances of the thickness (h), hydrodynamic pressure (p), disjoining pressure (Π) and total pressure (p ) vs. the radial position (r) of the film. The measurement cur was conducted between an air bubble and a bare gold surface in water at V = 1.5 µm/s. the film, it created a higher hydrodynamic pressure in the film. The balance of the hydrodynamic pressure was achieved by reversing the curvature of the thin film at the center while increasing the curvature at the outer region. When the hydrodynamic pressure was higher than the curvature pressure due to bubble deformation, the film apparently became larger to distribute the energy over the larger film area. We have observed that the film became larger when the bubble kept approaching toward the cantilever surface. 8.5 Discussion 8.5.1 Curvature Pressure Above we have shown the results of the force measurement between an air bubble and a bare gold surface operated at different approaching velocities. The interaction force behaved similarly at varying speeds. It was found that the interaction force was initially controlled by 176
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hydrodynamic force only, and subsequently by both the hydrodynamic and surface forces when the thickness of the TLF was below 300 nm. In a TLF where the repulsive disjoining pressure dominated, the interaction force increased with increasing the size of the flat film. The spatiotemporal thickness profiles of the wetting films behaved differently at varying velocities in response to the hydrodynamic force and surface force in TLF. At a lower approaching velocity, e.g., V = 0.75 µm/s, the film profiles was not significantly deformed due to a small hydrodynamic force exerting on the surface of the air bubble. Only when film thickness was below 300 nm, did the repulsive disjoining pressure become significant in preventing the film drainage. As a result of the bubble rising, the film underwent an apparent spreading process at an equilibrium film thickness of 115 nm. At a higher approach speed (V = 12 µm/s), the wetting film was deformed before the surface force began to impact the drainage behavior. As shown in Fig. 8.5, the center of film was getting Figure 8.7 Variances of the thickness (h), hydrodynamic pressure (p), disjoining pressure (Π) and total pressure (p ) vs. the radial position (r) of the film. The cur measurement was conducted between an air bubble and a bare gold surface in water at V = 12 µm/s. 177
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flat when the bubble was subjected to a 850 nN hydrodynamic force. As the bubble approaching continued, a dimple was developed with the minimum film thickness occurring at an edge of r = 0.05 mm. The dimple was allowed to drain spontaneously by the higher curvature pressure in the center, and eventually a flat film was formed when the arising disjoining pressure balanced the disjoining pressure. Figure 8.6 shows the temporal variance of the thickness profiles (h), hydrodynamic pressure (p), disjoining pressure (Π) and curvature pressure (p ) along the radial position of the film at V cur = 1.5 µm/s. It was shown that the hydrodynamic pressure increased as the film thinned. At t = 2.67-4.33 s, the p reached a peak value of 33 N/m2 at the center of the film. As the bubble rising stopped, the p decreased with time. p = 5 N/m2 at t =7.33 s. The disjoining pressure was only dependent on the film thickness. At t = 1.5 s, the disjoining pressure was nearly negligible at h > 500 nm. When the film continued thinning to a thickness below 300 nm, the disjoining pressure played a role and increased with decreasing the film thickness. The total pressures are a sum of the hydrodynamic pressure and disjoining pressure. As shown, the total pressure increased with time, and it reached the maximum after the bubble rising stopped. Figure 8.7 shows the temporal variance of the spatial profiles of h, p, Π and p at V = 12 µm/s. The profiles of p behaved cur similarly with those obtained at V = 1.5 µm/s. As shown, the hydrodynamic pressure increased when the bubble was rising by the piezoelectric actuator. When the bubble rising stopped, the hydrodynamic pressure decreased with time. A subtle dimple was developed when a large hydrodynamic pressure was exerted on the surface of the air bubble. The fitting parameters for calculating the disjoining pressure from the double-layer force were shown in Table 8.1. At t = 3.0 s, we have shown that Π was large at the edge of the film, where the minimum film thickness occurred at the edge. As the film was allowed to drain spontaneously by the curvature pressure, the film was getting flat and stabilized. As a result, Π became larger, while p became smaller. The p representing the surface tension pressure due to the curvature changes at interface cur remained closely constant. A close comparison of the spatial profiles of h, p, Π and p obtained at V = 1.5 µm/s and V = cur 12 µm/s showed that the film profiles of the wetting films were strongly correlated with the pressures developed in the TLF. When the TLF was subjected to a higher hydrodynamic pressure created by the fluid drag, the film underwent a deformation in order to create a larger curvature pressure to balance the hydrodynamic pressure. When the repulsive disjoining pressure began to 178
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Figure 8.8 Disjoining pressure isotherm in a thin film of water between an air bubble and a bare gold surface at varying approach velocities. At a higher approach speed, the disjoining pressure contributed from the electrostatic double layer force decays faster. play a role, the hydrodynamic pressure decreased with time in order to satisfy the condition that the curvature pressure along the interface must be balanced by the sum of the disjoining pressure and hydrodynamic pressure. We have shown that the film became stabilized by forming a flat film when subjected to a repulsive disjoining pressure. 8.5.2 Double-layer Force The disjoining pressures between air bubbles and cantilever surfaces were determined by simulating the interaction force to the experimental data. In the present work, the disjoining pressure in the wetting films was estimated using the Hogg-Healey-Fuerstenau (HHF) approximation. HHF approximation was derived under the assumption that both interfaces maintained the constant potentials during the overlaps of the electrostatic double layers. Note that all the approximations for estimating the electrostatic double-layer force assumed the low 179
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Table 8.1 Parameter for the double-layer disjoining pressure between air bubbles and bare gold surfaces. ψ and ψ represents the surface potentials at solid/water and 1 2 air/water interfaces, respectively. V (µm/s) ψ (mV) ψ (mV) -1 (nm) 1 2 0.75 -40 -36 84 1.5 -40 -37 81 6 -40 -32 78 12 -40 -34 38 surface potentials at interfaces. The HHF equation has been commonly used in predicting the electrostatic interaction between the air bubbles and the solid surfaces. Figure 8.8 shows the curves of the disjoining pressure between an air bubble and a bare gold surface at varying velocities. Table 8.1 lists the values of surface potentials of gold surfaces and air bubbles, and decay lengths. The surface potentials of gold surfaces were fixed at -0.04 V, which were obtained from the zeta potentials of the gold colloidal particles in water. It was shown that the zeta potentials of air bubbles were about the same. ψ = -0.034 V at varying 2 velocities from 0.75 µm/s to 12 µm/s. However, the decay length (κ−1) decreased from 84 nm at V = 0.75 µm/s to 38 nm at V = 12 µm/s. It was shown that the disjoining pressure between the air bubbles and the gold surfaces in a thin liquid film of h > 130 nm was relatively smaller at a higher approaching velocity. In a thin liquid film, the distribution of the ions near the charged surface follows the Boltzmann distribution. When two charged surfaces are close in aqueous solutions, the counter ions are preferentially distributed near the surface. The population of the ions decay exponentially as a function of the position away from the surfaces. As the film was squeezed by the approach of the bubble, the fluid in the film behaved as the pipe flow with zero velocity at solid surface and maximum velocity at the center of the pipe. Recognizing the ion distributions and flow patterns in a thin liquid film, the relatively low concentration of counter ions were squeezed out, leaving more concentrated ions in the film. An accumulation of the ions in the 180
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vicinity of the charged surface increases the overall concentration of ions in a thin liquid film, and thus decreases the Debye length. The values of the Debye length for the pure water have been investigated widely. Different research groups have reported the varying values of Debye length for the pure water. A more accepted value is 90 nm when considering the dissolution of the atmosphere CO in water. 2 However, some investigators showed a 40 nm Debye length for the pure water using the AFM. The unique feature in determining the interaction force using the AFM was that the force measurement was often conducted at 1- 10 Hz, which was equivalent to the approaching velocity of 2-20 µm/s. At a high shear rate, the pure water might behave differently. A further investigation on effect of the approaching velocities on the Debye length of the pure water will be further conducted. Figure 8.9 Interaction force vs. minimum separation distance between an air bubble and a bare gold surface. The solid and dashed lines represent the numerical predictions using the non-slip and full-slip boundary condition at air/water interface. 181
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8.5.3 Non-slip Boundary Condition at Surfactant-free Air/water Interface Here we have shown that the simulated interaction force exhibits a close fit with the measured force between the air bubble and gold surface. It should be noted that the numerical analysis was based on the Reynolds lubrication theory assuming the no-slip boundary conditions at both the air/water and solid/water interfaces. It appears that the common concept of the full-slip boundary condition at surfactant-free air/water interface might not be valid in a confined geometry. Figure 8.9 shows the interaction force vs. minimum film thickness in a water film between an air bubble and a bare gold surface at V = 1.5 µm/s. The solid and dashed lines represent the simulated result on the basis of the non-slip boundary condition and the full-slip boundary condition at the surfactant-free air/water interface, respectively. It is clearly shown that the solid line fits the experimental data, confirming the non-slip boundary condition at the air/water interface. Figure 8.10 shows the effect of the approach speed on the interaction force between an air bubble and a bare gold surface. The results were shown from V = 0.75 µm/s to V = 12 µm/s. It was found that at approach velocities up to 12 µm/s, no-slip boundary condition for air/water interface is valid in a wetting film This finding was initialized in our previous work [40], showing that the Reynolds approximation works well in predicting the thinning kinetics of the wetting film in the surfactant free aqueous solution containing electrolyte. Note that the Reynolds approximation was derived for film drainage between two flat solid surfaces. The non-slip boundary condition at air/water interface was also recently found by many other investigators. Parkinson and Ralson [36] showed that the air bubble behaved more like a solid surface in retaining the fluid at interface. They found that the boundary conditions at the surface of a surfactant-free bubble in water was no-slip in a confined geometry. Hendrix et al. [35] tracked the spatial and temporal profiles of TLF when millimeter-sized air bubbles were freely arising towards a solid surface. A similar conclusion was drawn that the bubble surface was considered as tangentially immobile. A surprising phenomenon might be related with the low shear rate of liquid [29]. Note that, the experiments in this work were conducted at a normal laboratory condition. Thus, the trace of the air pollutant and particles might be present at the air/water interface, rendering the air/water interface non-slip. 182
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Figure 8.10 Effect of approach speed on the interaction force between an air bubble and a bare gold surface in water. The lines show the numerical results using the non-slip boundary condition at air/water interface. 8.6 Summary We have conducted the real-time force measurements between an air bubble and a bare gold surface separated by a thin liquid film. Both the interaction forces and the interfacial profiles of the thin liquid films were tracked simultaneously. It was found that the interaction force was initially followed by the hydrodynamic force only, and subsequently by the surface force. When the air bubble was driven towards the cantilever surface at a low velocity, the film profiles were not deformed until the surface forces emanating from both the air/water and solid/water interfaces began to interact with each other. On a hydrophilic surface, the surface forces and the disjoining pressure were repulsive; therefore, the film drainage began to retard at h < 300 nm. Due to the repulsive disjoining pressure, the film was flattened. At a higher approach velocity, a subtle dimple was formed before the film was thinned to a thickness to less than 300 nm by the large hydrodynamic force. As the film continued to drain spontaneously by the curvature 183
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Chapter 9. Dynamic Force Measurement between an Air Bubble and a Solid Surface II: A Case for Attractive Disjoining Pressure ABSTRACT Measurement of the attractive surface forces between the air bubbles and the solids was a challenge due to the limited information on bubble deformation during the force measurement. In the present work, the force apparatus for deformable surfaces (FADS) was used to study the dynamic interaction between a positively charged air bubble and a negatively charged silicon surface at different approach speeds. The interaction force was measured by monitoring the deflection of the cantilever spring, while simultaneously monitoring the deformation of the wetting films. The results showed that the interaction force increased when the air bubble was pushed towards the cantilever surface. The interaction force remained constant when the bubble approach stopped, and the film was allowed to drain spontaneously by the curvature pressure. The measured interaction force jumped to a negative value when the film ruptured. Two types of the film profiles were observed: a concave (or pimpled) film with a sharpness at the center of the film, and a convex (or dimpled) film with an inverted curvature at the center. A pimpled film was observed when the film was subjected to a strong long-range surface force and a weak hydrodynamic force. A dimpled film was observed when surface forces were weak and hydrodynamic forces were strong. 188
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9.1 Introduction Coagulation is a process when two bodies are attracted together to a lower the free energy. Such phenomenon is ubiquitous in many industrial and medical processes, ranging from froth flotation, food processing, and from self-assembly materials to the droplet-based microfluidic devices. Coagulation of soft materials such as bubbles and drops involve changes in interfacial tensions and shapes. According to the Frumkin-Derjaguin theory, the changes in the interfacial tension (or free energy) can be related to the disjoining pressure [1, 2], h   0(h)dh (9.1)  where ∆γ is the changes in interfacial tension, Π the disjoining pressure, h the film thickness and h is the thickness of the liquid film in equilibrium with the meniscus. When the free energy 0 changes become negative, the disjoining pressure must be attractive at a film thickness of h . As 0 suggested by Laskowski and Kitchener [3], the criteria for the coagulation was that two bodies must be attracted to each other across in a thin liquid film (TLF). According to the DLVO theory, the attractions between two colloidal particles or between two macroscopic surfaces can be van der Waals dispersion force [4, 5], electrostatic double-layer force [6, 7], hydrophobic force [8, 9], or a mix of multiple origins [10, 11]. The Van der Waals dispersion force originated from the instantaneously induced dipoles of the molecules at interfaces. Because of the anisotropic nature of dipoles, the dispersion force is always attractive when two like molecules are close to each other. Depending on the dielectric properties of the molecules, the dispersion force can become more attractive when the metal particles are interacting with each other [4, 5]. The electrostatic double-layer attraction occurs when two oppositely charged surfaces interact with each other in a dielectric medium. Jiang et al. [6] studied the coagulations between bubbles and Al O particles in aqueous solutions at varying pH. 2 3 The coagulation was significantly improved when both interfaces were oppositely charged. Tabor et al. [7] showed that the heterocoagulation occurred between an air bubble and a oil droplet in water at a pH where two interfaces were oppositely charged. Hydrophobic coagulation is a third mechanism for the coagulations occurred between particles and droplets in water [8, 9]. In froth flotation, air bubbles are more likely to coagulate with the hydrophobic particles in water [12, 13]. 189
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An ability to manipulate the surface forces is central in the coagulation process. Atomic force microscopy (AFM) and surface force apparatus (SFA) are the most widely used techniques in the surface force measurement between two solid surfaces in liquid. It has been reported by many investigators that the attractive hydrophobic forces can be experimentally measured between two hydrophobic surfaces in water [14-18]. However, when the studies were extended to the soft bodies, such as air bubbles and oil droplets, the interpretation of the experimental results was complex [19, 20]. The interaction forces involving soft bodies often include hydrodynamic forces, which causes the soft bodies to deform during interaction. Additionally, the TLFs between two soft bodies or between a soft body and a rigid surface are unstable and, therefore, rupture catastrophically. Connor and Horn [21] showed that the lifetime of an unstable thin liquid film is 0.64 s when the attractive force is present due to the double-layer interaction. A set of the interference fringes obtained after the film rupture showed that the lifetime of a metastable wetting film is 1 ms on a hydrophobic surface [22]. Therefore, a challenge remains in measuring and analyzing the complex interplay between the hydrodynamic and surface forces during the bubble-particle interaction. Many attempts have been made to measure the surface forces between soft bodies. Connor and Horn monitored the profiles of the thin liquid film between a mercury droplet and a mica surface by monitoring the fringes of equal chromic order (FECO) [21]. It was shown that the TLF between a mercury droplet and a mica surface was metastable when the charges at two interfaces were opposite. The disjoining pressure in the liquid film was estimated by simulating the film profiles on the basis of the Reynolds lubrication theory [23]. Tabor et al. [7] directly measured the interaction forces between two droplets using an AFM. By analyzing the force curve numerically, they were able to determine the attractive surface forces between two oppositely charged surfaces. Pan et al. [24, 25] monitored the dynamics of the thin liquid film between an air bubble and a hydrophobic gold surface using a high-speed camera. It was found that an attractive disjoining pressure was present in the wetting film formed on a hydrophobic gold surface. The disjoining pressure was obtained by subtracting the Laplace pressure due to the curvature changes from the hydrodynamic pressure in the film that causes film thinning. As discussed above, the surface forces between air bubbles and solid surfaces were measured either directly or calculated from the real-time spatiotemporal profiles of the TLFs. During the course of the bubble-particle interaction, the deformation of the TLFs and the changes in 190
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intermolecular forces are intertwined with each other. Thus, the overall interaction force becomes a combination of the hydrodynamic force and the surface forces, or the surface tension force from the normal stress balance. Chan et al. [26, 27] derived a detailed mathematical model to predict both the interaction force and the profiles of the thin liquid film between an air bubble and a solid surface. Yet, the model needs to be corrected experimentally with an appropriate estimation of the boundary conditions at interfaces. Recently, we have developed the novel force apparatus called FADS for direct measurement of dynamic force while monitoring the deformation of FLFs simultaneously, as described in Chapter 7. FADS is capable of measuring the force directly with a real-time view of the spatiotemporal thickness profiles of the thin liquid films. In this work, we studied the interaction between a positively charged air bubble and a negatively charged silicon surface across a TLF of water and simultaneously monitored the spatiotemporal deformation of the film. A millimeter-sized cantilever was used to monitor the forces acting between the lower surface of the cantilever and the air bubble across a thin film of water. The deflection of the cantilever was monitored using the fiber optical interferometry technique. We compared both the overall interaction forces and the film profiles. Two cases are compared, one is in the presence of a long-range attractive force and other is in the presence of a short-range attractive force. 9.2 Materials and Methods 9.2.1 Materials The interaction forces were measured by monitoring the deflection of the cantilever using the fiber optical interferometry technique. A 50 µm thick silicon wafer (University Wafer, Inc) was used to fabricate the cantilevers. The wafer was double-side polished with a diameter of 100 mm as received. The cantilevers were fabricated in a class-100 cleanroom to minimize the surface contamination. A 600 A˚ thick gold with a 50 A˚ thick titanium adhesion layer was deposited on one side of the wafer by the E-beam physical vapor deposition technique (PVD-250, Kurt J. Lesker). The gold coated wafer was diced into rectangular pieces with dimensions of 20 x 4 x 0.05 mm. The rectangular piece of silicon was glued onto a 5 x 4 x 1 mm square glass piece, and 191
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used as the cantilever. The upper gold layer served as a mirror to reflect the laser light from the fiber. Before the cantilever was assembled into the fluid cell, it was cleaned in a freshly prepared Piranha solution (a mixture of H SO :H O , 7:3 by volume) for 3 minutes at 90 oC, rinsed with a 2 4 2 2 sufficient amount of ultrapure water for 30 seconds and dried carefully with a stream of nitrogen gas. During the Piranha treatment, the bare surface of the silicon wafer was oxidized, rendering the surface hydrophilic. Cetyltrimethylammonium bromide (CTAB) was obtained from TCI America with a >98% purity. It was recrystallized in ethanol twice before use. All the aqueous solutions were prepared using the ultrapure water produced from the Direct-Q water purification system (Millipore, Inc.). The ultrapure water has a resistivity of 18.2 MΩ•cm and < 10 ppb of total organic carbon. The water was used as obtained without degassing and any further purification. The pH of the pure water is 6.9 - 7.1. The pH value of the pure water decreases to 6.4 when exposed in air for 20 minutes or longer. 9.2.2 Methods Force measurements were conducted between an air bubble and a silicon cantilever surface in the aqueous solutions using a home-built force apparatus for deformable surfaces (FADS). An air bubble with 2 mm in radius was fixed on a hydrophobic quartz surface. The force measurement was carried out by approaching an air bubble towards the lower surface of the cantilever at varying approaching speeds. Both the interaction force and the deformation of the air bubble were monitored simultaneously. The interaction force was obtained directly by monitoring the deflection of the cantilever spring using the fiber optic interferometry technique. Simultaneously, the spatiotemporal profiles of the TLF were obtained by recording the interference fringes of the TLF using a high-speed camera. By analyzing the interference fringes, we were able to reconstruct the temporal and spatial profiles of the TLF. The measured force was compared with the simulation results by considering both the hydrodynamic and surface forces. The force can be obtained using the following relation, F(t)2  p r,t  r,t rdr r0 (9.2) 2rr e p r,t  r,t rdr2R p r,t rdr r0 rr e 192
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in which r represents the maximum radial position where the film thickness can be obtained e from the fringes. In our current experimental set-up, r = 120 µm. At r > r , the black-white e e fringes overlapped due to the low spatial resolution. The film profiles at the outer region were obtained by evaluating the curvature at r = r . e In a thin liquid film, the hydrodynamic pressure (p) is the driving pressure for the film drainage. The hydrodynamic pressure is obtained from the Reynolds lubrication theory, r 1  r h  p12  r dr dr (9.3) rrh3   r0 t   where µ is the viscosity of liquid, r is the radial position of the film and h is the film thickness. Eq. (9.3) was derived under the conditions of zero slip velocity at interfaces, which might work in a thin film of a low shear-rate liquid. The disjoining pressure may consist of two components in accordance to the classical DLVO theory,    d e A 2    (9.4)  132  0 2 2 cosech(h)2 coth(h) 6h3 2sinh(h) 1 2 1 2 in which Π and Π represent the disjoining pressures due to the van der Waals dispersion force d e and electrostatic double-layer force, respectively. By substituting eq. (9.3) and (9.4) to eq. (9.2), one can obtain an expression for the overall interaction force exerting on the cantilever surface. Therefore, the disjoining pressure in the film can be obtained when the result obtained using eq. (9.2)-(9.4) fits the experimental data. Here, we compared the results of the force measurements between an air bubble and a silicon surface separated by a thin liquid film at varying approaching speeds. In the present work, we studied the deformation of the TLF when subjected to the electrostatic double-layer attractions between two oppositely charged surfaces. A long-range attractive force was created between an air bubble and a hydrophilic silicon surface in a 10-6 M CTAB solution. In the 10-6 M CTAB aqueous solution, the charge at air/water interface was preferentially reversed, while the silica/water interface remained negatively charged. When electrolyte was present in the 10-6 M CTAB aqueous solution, the screening effect diminished the double-layer attraction, so that a 193
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Figure 9.1 Schematic drawing of the bubble-solid interaction using the force apparatus for deformable surfaces (FADS). Attraction was created by the electrostatic double layer force between a negatively charged solid/water interface and a positively charged air/water interface across a thin liquid film of cetyltrimethylammonium bromide (CTAB) solution. short-range attractive force was present between an air/water interface and a solid/water interface. Figure 9.1 shows a schematic drawing of the force apparatus for the dynamic force measurements between a positively charged air bubble and a negatively charged solid surface in an aqueous solution. The negative disjoining pressure was created by an overlap of the oppositely charged double layers in a confined geometry. 9.3 Results 9.3.1 Long-range Attractive Disjoining Pressure Figure 9.2 shows the results of the force measurements conducted between an air bubble and a silicon surface in a 10-6 M CTAB solution. The results were obtained at an approach velocity (V) of 1.5 µm/s. In a 10-6 M CTAB solution, the negative charge at air/water interface was reversed due to an adsorption of the CTAB molecules at interface, while the charge at the solid/water interface remained negative. The oppositely charged double layers in a TLF created a long-range electrostatic attraction. Both the interaction force (F(t)) and the spatiotemporal thickness profiles (h(r, t)) of the TLF were recorded simultaneously. Over the period of the 194
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bubble approach, the piezo elevated the bubble towards the silicon surface at V = 1.5 µm/s. At t ≈ 2.98 s, the film ruptured. The spatial profiles of the TLF were shown in correspond to the interference fringes. They were obtained by analyzing the temporal thickness profiles at each pixel along the radial direction. It was shown that the film thinned continuously with a minimum film thickness occurred at a symmetric axis. The shape of the film remained the same at the outer region with a significant pinning occurred at the center, where the film thickness locally at the Figure 9.2 Interaction forces and spatiotemporal thickness profiles of the thin liquid film between an air bubble and a silica surface in a 10-6 M CTAB aqueous solution. A long-range attractive force was created by the electrostatic double-layer force between a positive charged air bubble and a negative charged silica surface. The results were obtained at bubble approach velocity (V) of 1.5 µm/s. (a) time evolution of the interference fringes of the thin liquid film; (b) spatiotemporal thickness profiles of the thin liquid film in correspond to the interference fringes; (c) drive of the piezo, i.e., the approach distance of the hemispherical air bubble at the bottom; (d) h vs. t for the minimum thickness; (e) raw experimental data and simulated results of the forces, e.g., hydrodynamic, surface and total forces acting in a thin liquid film. 195
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center was below 200 nm. A zoom look at the thickness profiles prior to the film rupture was shown in Fig. 9.3. The pinning occurred where the local film thickness was significantly thinner than the thickness for a spherical-curved film. The interaction force between an air bubble and a silicon surface in a 10-6 M CTAB solution was shown in Fig. 9.2(c) and Fig. 9.3(a). The green curve represents the force data experimentally obtained. The red, blue and black curves are the simulated results for hydrodynamic forces, surface forces and total forces. The spatiotemporal thickness profiles are used to calculate the hydrodynamic force using the eqs. (9.2)-(9.3). The surface force is determined by integrating the disjoining pressure over the area of the film. The total force is a sum of the hydrodynamic and surface forces. From a best fit of the experimental data with the simulation results, one can obtain the disjoining pressure in a TLF. In the present work, the film thickness was above 50 nm, in which the van der Waals dispersion force was negligible. Therefore, the electrostatic double layer force was only considered for calculating the disjoining pressure. A best fit was found using κ−1 = 60 nm, ψ = - 43 mV and ψ = 70 mV, as shown in 1 2 table 9.1. The fitted values were close to the values reported by Churaev [28, 29]. At a low approach velocity (V = 1.5 µm/s), the thickness profiles of the deformable air/water interface remained closely spherical before the disjoining pressure played a role. As the film drainage continued to h < 200 nm, the film thinning accelerated, resulting in the formation of a pin-shaped film (or called a “pimple”) at the center. At a higher approach speed (6 µm/s), however, the thickness profiles of the TLFs looked very different. Figure 9.4 shows a set of film profiles obtained in a 10-6 M CTAB solution. The initial distance before the approach of the bubble was approximately 14 µm. As shown in the drive (D) vs. t plot of Figure 9.4, the bubble approach stopped at t = 0.6 s. Afterwards, the film was allowed to drain on its own (or spontaneously). The excess pressure in the film was higher than at the lower approach speed; therefore, the initial drainage rate was higher. Both the interference fringes and the spatial thickness profiles presented in Figure 9.4 show that the radii of the TLFs developed at V = 6 µm/s were larger than at V = 1.5 µm/s despite the fact that the bubble approach stopped at h = min 600 nm. The film radii became larger as the film thinned. When an attractive disjoining pressure began to play a role, the film thinned faster at the edge of the film. As a result, the film profiles showed a dimple at the center. The film eventually ruptured when the film thickness reached the critical rupture thickness. 196
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Figure 9.4 Interaction forces and spatiotemporal thickness profiles of the thin liquid film between an air bubble and a silica surface in a 10-6 M CTAB aqueous solution at bubble approaching velocity of 6 µm/s. At a high approach speed, a larger-sized film was formed. (a) time evolution of the interference fringes of the thin liquid film; (b) spatiotemporal thickness profiles of the thin liquid film in correspond to the interference fringes; (c) drive of the piezo, i.e., the approach distance of the hemispherical air bubble at the bottom; (d) h vs. t for the minimum thickness; (e) raw experimental data and simulated results of the forces, e.g., hydrodynamic, surface and total forces acting in a thin liquid film of water. less constant as the hydrodynamic force was balanced by the attractive surface force. The attractive force due to double-layer interaction was calculated with the following information: κ−1 = 43 nm, ψ = -70 mV and ψ = 70 mV. It was found that the Debye length obtained at a 1 2 higher approaching velocity was smaller than that obtained at a lower approaching velocity. It was found that the formation of either a pimpled or a dimpled film was the resulted from a coupling effect of the hydrodynamic pressure and disjoining pressure. A detailed comparison of film thickness (h), hydrodynamic pressure (p), disjoining pressure (Π) and curvature (or total) pressure (p ) are shown in Fig. 9.5. A pimple was formed at a lower approach velocity, while a cur 198
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dimple was formed at a higher velocity. A p vs. r plot shows that the hydrodynamic pressure increased from the edge (r = ∞) to the center of the film (r = 0). As the film thinning continued, the hydrodynamic pressure increased with time. Note that the hydrodynamic pressure was created from a mix of the mechanical approach of the bubble and the curvature pressure gradient due to the changes in local curvatures at interface. At a high approach speed, the contribution from the mechanical approach disappeared at t > 0.6 s as the approach velocity was zero. Only the curvature pressure drove the film thinning. The Π vs. r plot shows the temporal evolution of the disjoining pressure along the radial direction. As shown, the disjoining pressure became more negative as film thinned. It was found that an attractive disjoining pressure developed at the center of the film at a lower approach speed, while such attraction occurred at the edge at a higher approach speed. The p vs. r plot shows the temporal evolution of the curvature (or total) pressure along the cur radial direction. The p was calculated as a sum of the hydrodynamic pressure and the cur disjoining pressure. The profiles of p vs. r plots correlated well with the local curvature and cur the shape of the TLF. It was found that p increased from r = ∞ to r = 0, indicating that the cur spherical bubble deformed when subjected to a hydrodynamic pressure. The hydrodynamic repulsion prevented the film thinning by flattening the film. As the bubble became flattened, the curvature in the thin film increased, resulting in an increase of the curvature pressure. When a long-range attractive Π played a role, the p behaved differently. At a low approach cur speed, the bubble remained closely spherical at the outer region of the film, while the center of the film was pulled to be pinned. The pimpled profiles were created by an attractive disjoining pressure, the curvature pressure at the center decreased. In case of a dimpled profile, the peak and valley values of p were developed at the center and at the edge, respectively. cur 9.3.2 Short-range Attractive Disjoining Pressure Above we have shown both the interaction force and spatiotemporal profiles of the TLF between an air bubble and a silicon surface when a long-range attractive surface force was present in the film. Two types of the film profiles were obtained at different approach speed. A pimple was formed due to the long-range attractive surface force at a lower approach speed. When the bubble approached a solid surface at a higher approaching speed, a dimple was formed. 199
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Figure 9.6 Interaction forces and spatiotemporal thickness profiles of the thin liquid film between an air bubble and a silica surface in a 10-4 M NaCl aqueous solution containing 10-6 M CTAB. The force measurement was operated at approaching velocity of 1.5 µm/s. A short-range attraction between two oppositely charged surfaces was created due to the screening effect of electrolyte. (a) time evolution of the interference fringes of the thin liquid film; (b) spatiotemporal thickness profiles of the thin liquid film in correspond to the interference fringes; (c) drive of the piezo, i.e., the approach distance of the hemispherical air bubble at the bottom; (d) h vs. t for the minimum thickness; (e) raw experimental data and simulated results of the forces, e.g., hydrodynamic, surface and total forces acting in a thin liquid film. length (κ−1) was 30 nm. In a solution with a 30 nm Debye length, the electrostatic double-layer attraction is screened at a large separation distance. Figure 9.6 shows the results of the force measurements between an air bubble and a silicon surface in a 10-4 M NaCl solution with 10-6 M CTAB at V = 1.5 µm/s. The bubble approach stopped at t = 6 s. At t = 8.6 s, the bubble jumped onto the solid surface causing the film to 201
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rupture. It was found that the time spent for rupturing the film in the 10-4 M NaCl solution was longer than the film in the absence of NaCl. An inspection of the interference fringes revealed that a larger film was formed as the bubble was pushed toward a rigid silicon surface. It was found that the bubble remained spherical initially at thick film. As the bubble approach continued to a thickness below 300 nm, a concave-shaped, or dimpled film began to form. At t = 8.6 s, the film became metastable and ruptured at the edge where a critical rupture thickness was reached. It was shown in Fig. 9.6(b) that a dimple was formed at t = 6 s, when the kinetics for the minimum film thickness was no longer following the kinetics at the center of the film. The difference between the minimum film thickness and the film thickness at the center was becoming significant as the film thinned. Figure 9.6(c) shows both the measured and simulated interaction forces at low approach velocity. As shown, the interaction force increased when the piezo drove the air bubble towards the cantilever surface. As the piezo stopped, the force reached a constant value before the film ruptured. Once the film ruptured, the bubble began to spread on the solid surface, and at the same time the force jumped to negative values. The overall hydrodynamic force obtained from the temporal profiles was larger than the total force measured when h < 200 nm. The difference was attributed to the attractive surface force between the oppositely charged surfaces. Figure 9.7 shows a comparison of the spatial profiles of h, p, Π and p in a TLF under both a cur long-rnage attraction and a short-range attraction at V = 1.5 µm/s. It was found that a pimple was formed when the TLF was subjected to a long-range disjoining pressure, causing the film to rupture at the center. When the TLF was subjected to a shorter-range attraction, the film becoming larger (or flatter) as the piezo extended. Only when Π played a role in the TLF with the film thickness below 100 nm in a 10-4 M NaCl solution, the film thinning accelerated at the edge of the film. A dimple was formed when a high pressure gradient was developed at the edge. The Π vs. r plot showed that a negative Π developed in consonance to the film profiles. The Π became increasingly attractive as the film thinned. The p vs. r plot shows the curvature cur pressure caused by the curvature changes along the radial direction. As discussed earlier, a decrease of p in a pimpled film was due to the smaller curvature developed at the center than at cur the edge. Different patterns was found when a short-range attractive force was present. When the dimple was developed, the curvature pressure reached a plateau at the center and jumped to a near zero value at the edge. At the outer region, the curvature pressure had a secondary peak 202
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Figure 9.8 Interaction force and film profiles of the thin liquid film between an air bubble and a silicon cantilever surface in 10-4 M NaCl aqueous solution containing 10-6 M CTAB. The force measurement was operated at approaching velocity of 6 µm/s. (a): interference fringes of the thin liquid film; (b): spatiotemporal thickness profiles of the thin liquid film in corresponding to the fringes; (c): drive of the piezo stack; (d) h vs. t at center and at minimum thickness; (e): Experimental data and simulated results of the interaction force between a positive charged air bubble and a negative charged surface. variance of the pressures showed that the shape of the film was long-range correlated with the pressure distribution across the entire film. Figure 9.8 shows the results obtained at V = 6 µm/s when the TLF formed between the air bubble and the solid surface was subjected to a short-range attraction. It was shown that the bubble was rising at V = 6 µm/s before the film reached the minimum thickness (h ) of 400 nm. min At t = 1.2 s, the bubble rising stopped. The film was allowed to drain spontaneously by the curvature pressure in the TLF. As shown from the spatial profiles, a flat film was initially formed. 204
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When a short-range attractive force began to play a role, a subtle dimple was formed. Figure 9.8(c) shows the interaction forces obtained experimentally and simulated using the Reynolds lubrication theory. The interaction force remained constant when the piezo driving stopped. A short-range attraction was found at t > 4.5 s, when the film thickness was below 100 nm. The oscillation of the hydrodynamic force was partially due to the fluctuating spatiotemporal thickness profiles of the TLF. The fluctuation signal was attributed to the unstable output of the mercury light source. In the present work, the hydrodynamic force was determined in cylindrical coordinate, assuming the film was axis-symmetric. A detailed investigation on the non-uniform thinning profiles will be carried out in the future for accurate estimation of the hydrodynamic force. 9.4 Discussion Above, we have shown both the film profiles and interaction forces between an air bubble and a solid surface when the film drainage was affected by the long- or short-range attractive surface forces. It was found that the interaction force increased only when the piezo drove the air bubble towards the cantilever surface. The interaction force remained constant when the mechanical drive stopped and film was allowed to drain spontaneously. In a TLF, a normal force balance at air/water interface is always satisfied for pressures acting in a TLF with accounting of the surface tension pressure due to the changes in local curvatures. Mathematically, the relation is given by p  p  (9.5) cur In a thick film, Π is negligible. The hydrodynamic pressure developed by the external force is translated into the deformation of the air bubble. As a result, an increase of the curvature pressure was observed when the bubble was pressed against the cantilever surface. As shown previously, the overall interaction force can be calculated from an integral of the curvature pressure over a thin liquid film. When the curvature pressure was developed by the external motion of the bubble, we have seen an increase of the interaction force with time. The film thinned spontaneously by converting the hydrodynamic pressures into the curvature pressures, when the piezo stopped or the external force disappeared. In a case of a stable TLF, 205
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Table 9.1 Fitting parameters for the electrostatic double layer force between an air bubble and a silicon surface in the aqueous solution containing 10-6 M CTAB. κ-1 (nm) ψ1 (mV) ψ (mV) 2 Long-range Attraction 60 -70 43 V= 1.5 μm/s Long-range Attraction 43 -70 70 V= 6 μm/s Short-range Attraction 27 -30 -33 V= 1.5 μm/s Short-range Attraction 16 -30 -60 V= 6 μm/s the repulsive disjoining pressure was partially counter balanced the curvature pressure. As a result, the hydrodynamic pressure in the film decreased in accordance to the normal stress balance at the air/water interface. However, energies coming from the curvature pressures was conserved during the transformation of the pressures in the TLFs. In a similar manner, it is also applied for the case when the TLF was subjected to an attraction. Although we have seen that the curvature pressure developed at the center of the film right before the film rupture, the overall interaction force (or energy) between the air bubble and the cantilever surface remained constant. The constant force achieved by the reconstruction of the film profiles so that a lower curvature near the edge was created in order to maintain the constant energy. We have shown in Fig. 9.5 that the curvature pressure was low in the thin liquid film where the film was pulled to be ruptured. In a case of the pimpled films, the curvature pressure was low at the center while high nearby the center. In a case of dimpled films, the curvature pressure became close to zero at edge, while a bump was found for the curvature pressure at the center of the film. Various configurations of the film profiles were found to satisfy the constant energy during the film drainage. This is why the overall interaction force was constant even when the TLFs were subjected to a long-range attractive force. The attractive force in the TLF was translated in the form of the curvature pressure, and thus, the energy of the thin liquid film remained constant. 206
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In the present work, we have shown that the Debye length in the TLF decreased as the approach velocity increased. The results were in agreement with the results obtained in Chapter 8. Table 9.1 shows a summary of the fitting parameters for the double-layer force between a positively charged air bubble and a negatively charged silicon surface separated by a thin film of water at varying approach speeds. We found that the decay lengths decreased with an increase of the approaching speeds. The results obtained in the present work between two oppositely charged surfaces were in consistent with the observations in a TLF between two similar charged surfaces. The decrease of the Debye length in a TLF of the high shear-rate flow was attributed to the preferential drainage of the bulk liquid in a TLF containing less electrolyte than the electrostatic double layers near the surface. As a consequence, the electrolyte was accumulated in a TLF when the film was squeezed. The detailed discussion on the decrease of the Debye length was made in Chapter 8. 9.5 Summary Dynamic interaction between a positively charged air bubble and a negatively charged silicon surface was studied by monitoring both the interaction forces and the spatiotemporal thickness profiles of the film simultaneously. It has been shown that the interaction force increased when an air bubble was mechanically driven towards a silicon surface. As the piezo stopped, the interaction force remained constant during the period when the wetting film was allowed to drain spontaneously. The interaction force became attractive after the film ruptured and allowed to expand on the flat surface. We have shown two different patterns of TLF profiles when attractive surface forces were present. A pimple is a funnel-shaped film whose thickness is the thinnest at the center. It created a higher thickness gradient along the radial direction (dh/dr), resulting in a lower curvature pressure. Pimples were formed when the surface force is strongly attractive and the curvature pressure is weak. A dimple is a convex film with an inverted curvature at the center. It was observed when a film was subjected to a higher hydrodynamic force, or a weak surface force, or a combination of the two. Measured forces increased with increasing speed of the bubble approaching a flat surface. When the mechanical force moving the bubble toward the surface stopped, the measured forces 207
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Chapter 10. Direct Force Measurement in Bubble-Particle Interactions in the Gold- Ethyl Xanthate System ABSTRACT The effect of surface hydrophobicity on bubble-particle interaction has been studied using the force apparatus for deformable surfaces (FADS). Both the interaction forces and bubble deformation measured with and without hydrophobization with potassium ethyl xanthate (KEX) were analyzed on the basis of the Reynolds lubrication theory and the extended DLVO theory. Regardless of the surface hydrophobicity, the interaction force is controlled initially by the hydrodynamic force and subsequently by the surface force at a separation distance approximately below 300 nm. The results obtained without the hydrophobization showed that the major contribution to the positive interaction force, or the kinetic barrier to film thinning, came from the double-layer repulsion. When the gold surface was hydrophobized in a 10-5 M KEX solution for 10 min, the interaction force became less repulsive due to the presence of an attractive hydrophobic force. As the gold surface became more hydrophobic due to an increase of the immersion time, the disjoining pressure became more negative and the film thinning kinetics increased. Thus, the results obtained in the present work suggest that the role of collector in flotation is to create a negative disjoining pressure and thereby increase the film thinning kinetics and promote the film rupture. Once the film rupture occurred, the wetting film receded rapidly to form a finite contact angle. 211
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10.1 Introduction Hydrophobic coagulation occurs when two hydrophobic bodies in water agglomerate together to form larger clusters, or when one hydrophobic body engulfs the other. Air bubbles coagulate with hydrophobic particles spontaneously to lower the free energy when they are in contact [1]. There are many industrial processes that can be considered hydrophobic coagulation, e.g., pickering emulsion [2, 3], froth flotation [4, 5], microfluidics [6, 7], etc. Among all the applications, bubbles exhibit a unique feature that they coagulate with hydrophobic matters by collapsing the liquid film in between. During the course of bubble-particle interaction, a thin liquid film (or wetting film) is formed. Thermodynamically, hydrophobic coagulation occurs when the changes in the free energy is less than zero, or the contact angle is greater than zero in accordance to the Young’s relation. It is well documented that the wetting film is stable on a hydrophilic surface [8-10]. When an air bubble approaches a hydrophilic solid surface, such as mica or silica, a β-film is formed by balancing the disjoining pressure with the Laplace pressure. As solid surfaces became hydrophobic, the wetting films become metastable. The film ruptures spontaneously at a critical rupture thickness, followed by an expansion of the three-phase contact line. The bubble interacting with hydrophobic surfaces across a thin film of water has been intensively studied over the decades. In the late 1930s, Derjaguin and his co-workers designed an optical system to observe wetting films directly [11, 12]. Later in 1969, Laskowski and Kichener measured the water contact angles on methylated silica surfaces, and found that a rise of the contact angle on the solid surface might be related to the hydrophobic effect [13]. The study was further continued by Blake and Kitchener [14]. In their work, they experimentally monitored the thickness of the wetting films formed on a hydrophobic solid surface. They suggested the presence of hydrophobic force in the wetting film. Many follow-up experiments were conducted to study the stability of the wetting films on hydrophobic surfaces. However, the cause for the instability of wetting films on the hydrophobic surface was debated for decades without a consensus. The possibility of the hydrophobic force being present in wetting films has been discussed since the initial discovery of the disjoining pressure. Laskowski and Kitchener [13] showed that the development of the contact angle on the solid surface was accompanied by an increase of the 212
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attraction force between an air bubble and a hydrophobic surface. Later, Tchaliovska et al. [15] studied the stability of the wetting films formed on a mica surface treated by dodecylammonium hydrochloride (DAH). They found that both the hydrophobic force and double-layer force played significant roles in destabilizing the wetting films. Mahnke et al. [16] showed a long-range hydrophobic force with a decay length of 13 nm in the wetting film formed on the methylated glass. However, the consensus on the presence of the hydrophobic force in the wetting film was never reached. Varying origins were proposed, including nanobubbles, nucleation, and double- layer attraction. The nanobubble theory has received most attentions among the researchers to explain the film rupture with a combination of the capillary wave mechanism. Stockelhuber et al. [17] suggested that the rupture of the wetting film was caused by the van der Waals dispersion attraction between the nanobubbles present on the solid interface and the air bubble in the wetting film. The capillary wave brought the film to be touched locally by the dispersion attraction between two vapor/water interfaces. Hampton and Nguyen [18] suggested that the rupture of the wetting films formed on hydrophobic surface is due to the nanobubbles nucleating on the solid surfaces. However, recent evidences collected by the state-of-the-art spectroscopy techniques showed that the nanobubbles were not inherently present on the hydrophobic solid surfaces [19, 20]. The nanobubbles might be present on hydrophobic surfaces during the solvent exchanges or pressure changes. Some investigators [21] showed that the rupture of the wetting film formed on the hydrophobic surface was attributed to a formation of the gas channels. The hole expanded over time, resulting in the film rupture. However, Sharma [22] suggested that the hole formation might be due to the hydrophobic attraction. It was hoped that the puzzles surrounding the wetting film rupture would be answered when the surface force measurement techniques such as SFA and AFM were developed. The hydrophobic force was first measured between two hydrophobic mica surfaces in an aqueous solution using the surface force apparatus (SFA) in 1982 [23]. A hydrophobic force with a decay length of 1.1 nm was measured between the CTAB-coated mica surfaces. The use of atomic force microscope (AFM) allowed the measurements of forces between opaque solid surfaces. Rabinovich and Yoon [24, 25] were the first to measure the hydrophobic force with an AFM. A hydrophobic force with a decay length of 21.7 nm was found between two OTS-treated hydrophobic surfaces with advancing contact angle of 116o. 213
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The first attempt to measure the interaction forces between an air bubble and a hydrophobic solid surface was done by Ducker et al. [26]. They observed a repulsive force during the approach of an air bubble towards a hydrophobic particle. The force jumped to a negative value when the liquid film in between ruptured. Fielden et al. [27] also measured the interaction force between an air bubble and an OTS-treated silica particle in aqueous solution. It was found that the force jumped to a negative value at 10-20 nm. The repulsive force observed prior to the film rupture was predicted by the electrostatic double-layer force. Ishida [28] conducted the AFM force measurement between an air bubble and a hydrophobic particle with varying hydrophobicity. He found that the interaction force between the bubble and the hydrophobic particle was repulsive at a long separation distance due to the electrostatic double-layer force. An attraction was observed when the film in between collapsed. It was shown that a critical rupture thickness was not significantly influenced by the surface hydrophobicities. However, the measurement of the surface forces between an air bubble and a solid surface using an AFM is not possible without considering the deformation of the air bubble. When AFM force measurement is conducted at a high frequency (or at a high approach speed), the piezo driving created a strong hydrodynamic repulsion, resulting in a significant deformation of the thin liquid film. Additionally, the zero separation distance between an air bubble and a solid surface is difficult to be determined with the AFM. Chan et al. [29, 30] derived a mathematical model to predict the spatiotemporal thickness profile of the thin liquid film between an air bubble and a solid surface. The overall interaction force obtained experimentally was successfully simulated from the Reynolds lubrication theory. Recently, we have developed and constructed a novel surface force apparatus for a real-time measurement of both the interaction force and the spatiotemporal thickness profiles of the thin liquid film between an air bubble and a solid surface, as described in Chapter 7. The interaction force between an air bubble and a solid surface was obtained by monitoring the deflection of a custom-fabricated cantilever using the fiber optic interferometry, while the spatiotemporal thickness profiles of the thin liquid films were obtained using the microinterferometry technique. The surface force was extracted from a fit of the simulation results with the experimental data. In the present work, we studied the effect of solid hydrophobicity on the interaction force between an air bubble and a gold surface. The hydrophobicity of the gold surfaces was 214
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controlled by varying the immersion time in a potassium ethyl xanthate (KEX) solution. Disjoining pressure was determined from a fit of the overall interaction force obtained experimentally with the simulated results, in which the information on disjoining pressure was required as an input. The numerical simulation was carried out on the basis of the Reynolds lubrication theory and extended DLVO theory. The overall interaction force composes both the hydrodynamic force and surface force. We compared the results on both the bare gold surfaces and the hydrophobic gold surfaces. 10.2 Mathematical Model When an air bubble collides with a solid surface in water, a thin liquid film (TLF) (or a wetting film) is formed. In wetting films, the characteristic thickness scale (h) is negligible compared to the characteristic length scale (r). Thus, fluid drainage in a wetting film is simplified to a 2D flow by considering the radial flow only. Here, the governing equation for the film drainage is given in cylindrical coordinate. h 1   p  rh3  (10.1) t 12r r r  where µ is the viscosity of liquid and p is the pressure in film relative to the bulk. Equation (10.1) is derived under the non-slip boundary conditions. The non-slip boundary condition in a wetting film has been recently confirmed experimentally [31-34], showing that the slippage was retarded in a thin film of a low shear rate liquid. It might be attributed to the adsorption of the aerobic particles and organic matter at the interface. The p is the driving pressure for the film thinning. When the pressure gradient (∂p/∂r) is developed in the thin film, the film thins spontaneously. From eq. (10.1), p can be obtained by integrating eq. (10.1) twice, r 1  r h  p 12  r dr dr (10.2) rrh3   r0 t   Equation (10.2) is derived under the conditions of p(r =∞) = 0 and ∂p/∂r| =0. r=0 As the film thins to a thickness below 300 nm, the disjoining pressure begins to play a role. It has been well documented that the film drainage is retarded when a repulsive disjoining pressure 215
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is present in a wetting film formed on a hydrophilic surface. As the solid surfaces become hydrophobic, the hydrophobic interaction brings the film to thin faster and eventually to rupture catastrophically. In a wetting film formed on a hydrophobic gold surface, the disjoining pressure may be composed of three components,    d e h A 2    K (10.3)  132  0 2 2 cosech(h)2 coth(h)  132 6h3 2sinh(h) 1 2 1 2 6h3 in which Π , Π and Π represent the disjoining pressures due to the van der Waals dispersion d e h force, electrostatic double-layer force, and hydrophobic force, respectively. In eq. (10.3), A is 132 the Hamaker constant for the wetting film formed on a solid surface. In general, A is negative 132 in wetting films and therefore the van der Waals dispersion force is always repulsive. In the present work, Π is obtained using the Hogg–Healey–Fuerstenau (HHF) approximation [35], in e which ε is the permittivity in vacuum, ε is dielectric constant of water, ψ and ψ are the double- o 1 2 layer potentials at the solid/water and air/water interfaces, respectively, and κ is the reciprocal Debye length. The hydrophobic disjoining pressure is represented by a power law, in which K 132 is the hydrophobic force constant for the bubble-solid interaction in water. Hydrophobic forces have been represented by both the exponential [24, 36, 37] and power laws [38, 39] interchangeably. In the present work, the power law is used to represent the hydrophobic disjoining pressure as shown in Eq. [10.3]. The subscripts 1, 2, and 3 represent solid, gas, and liquid, respectively. Unlike the solid-solid interaction, the bubble-particle interactions involve deformation of bubbles. A normal stress balance is in a wetting film shows the following relation, 2    h p   r  (10.4) R r r  r  in which γ is the interfacial tension and R is the radius of the bubble in the far field. As shown in Eq. (10.4), a sum of p and Π is related with the curvature at vapor/water interface. The overall interaction force exerting on the cantilever surface can be obtained by integrating the excess pressure (p) over the film area from r = 0 to r = R. Thus, the overall interaction force is given by, 216
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F(t)2  p r,t  r,t rdr (10.5) r0 By substituting the eq. (10.4) to eq. (10.5), one can derive an equivalent expression for the overall interaction force between air bubble and solid surface from the profiles of the thin liquid film,  2    h F(t)2   r rdr (10.6) r0 R r r r  Eq. (10.6) is useful when the high-resolution spatial profiles of the thin liquid films are available. However, the use of eq. (10.6) for a prediction of the overall interaction force is not accurate for the thickness profiles with low spatial resolution. In the present work, eq. (10.5) was used to calculate the overall interaction force for bubble-particle interactions. 10.3 Materials and Methods The gold surfaces were prepared by depositing a thin layer of gold on the cantilever surface. The cantilevers were made from 50 µm thick glass sheets (SCHOTT, Inc.) with a dimension of 15 x 4 x 0.05 mm. The glass cantilevers were cleaned carefully prior to the metal deposition. They were immersed in a boiling Piranha solution (H SO :H O by volume 7:3) at 125 oC for 5 2 4 2 2 minutes, rinsed with amounts of ultrapure water and dried with the ultrapure nitrogen gas. Both the upper and lower cantilever surfaces were deposited by a 60 nm thick gold layer with a 5 nm thick titanium adhesion layer. The deposition was operated using the E-beam physical vapor deposition (PVD) technique in class-100 cleanroom. The ultrapure water was obtained from Direct-Q water purification system (Millipore). The produced water has a resistance of 18.2 MΩ•cm and < 10 ppb of total organic carbon. The water is used as obtained without degassing and any further purification. The pH of pure water is 6.9 - 7.1. Prior to the force measurement, the gold cantilevers were treated in UV-Ozone environment for one hour to remove the adsorbed organic compounds from the atmosphere. The cleaning procedure was followed by flushing with methanol (99.9 %, Sigma-Aldrich) to remove the oxide and the partial residues on the cantilever surface. The treated bare gold surfaces have the water equilibrium contact angle of less than 20o. The hydrophobic gold surfaces were prepared using the ex-situ method. They are hydrophobized in a 10-5 M potassium xanthogenate (KEX) aqueous 217
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deformable surfaces (FADS). Detailed designs and operational methods were described in Chapter 7. The cantilever was glued onto the upper quartz surface using a medical-grade epoxy. The top quartz plate was connected with a 5-axis translational stage, allowing the cantilever move in x, y, z, θ , θ directions. The water was then injected through the bottom quartz plate x y using a 20 mL glass syringe. The water was allowed to flush the cell for at least two times to guarantee the minimal amount of the trace particles in the fluid cell. An air bubble of 2 mm in radius was created by slowly injecting the gas into the cell using an air-tight gas syringe. The measurement was conducted by elevating an air bubble towards the cantilever surface using a piezo actuator. The interaction force was obtained by monitoring the deflection of the cantilever using the fiber optical interferometry technique. A single-mode fiber was sitting at 100 µm above the cantilever. A cavity was created between the end face of the fiber and the upper surface of the cantilever, allowing an interference of the returning laser light. Meanwhile, the spatiotemporal profiles of the thin liquid films between the air bubble and the lower surface of the cantilever were in real- time monitored by the high-speed imaging of the interference patterns of the TLF. The analysis of the interference patterns were allowed to reconstruct the spatial and temporal thickness profiles of the TLF. 10.4 Results and Discussion Figure 10.1(a) shows the interaction force in water between an air bubble and a gold surface Figure 10.2 Snapshot of an air bubble and a gold substrate in water before and after the three- phase contact. The receding contact angle was measured at liquid phase of the three-phase contact point. θ = 50.1o for a gold surface treated in a 10-5 M KEX r solution for 10 minutes. 219
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Figure 10.3 Spreading of the wetting film formed between an air bubble and a hydrophobic gold surface treated in 10-5 M KEX for 10 minutes. The receding contact (θ) is r 50.1o in equilibrium. At t = 6.604 s, the film ruptured and followed by an expansion of the three-phase contact line. with and without KEX treatment. The force measurements were conducted at an approach speed (V) of 0.75 µm/s. The gold surfaces having a receding contact angle (θ) of 50o were obtained by r immersing them in a 10-5 M KEX solution for 10 minutes. The t = 0 was when the minimum film thickness was 4 µm. It was shown that the interaction force in a wetting film formed on the bare gold surface increased with time, as the bubble approached towards the cantilever surface. The overall interaction force increased slowly at t < 7 s, subsequently in a linear function with time, and became constant when the film was allowed to drain spontaneously to the equilibrium. For a wetting film formed on the hydrophobic gold surface, however, the interaction force was less repulsive than the force obtained on the hydrophilic gold surface. The interaction force became net attractive at t = 6.604 s, when the film ruptured. Figure 10.1(b) shows the spatial and temporal thickness profiles of the TLFs formed on both the hydrophilic and hydrophobic gold surfaces. On a bare gold surface, a thick equilibrium film was formed when the disjoining pressure in the film was balanced by the curvature pressure. It was shown that at t = 8.33s, the film reached equilibrium at h = 105 nn. As the bubble continued e pressing towards the cantilever surface by the piezo actuator, the flat film became larger. At t = 10 s, the film thickness at the center of the film remained constantly. In a wetting film formed on a hydrophobic gold surface, the bubble remained spherical during the wetting drainage. As the film thickness was reduced below 300 nm, the film thinning accelerated at the center. As shown, the spherical bubble bulged at the center of the film, leading 220
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Figure10.4 Variance of hydrodynamic, surface and total forces between an air bubble and a bare gold surface in water at V = 0.75 µm/s. The measured force shown in green was compared with the force simulated on the basis of the lubrication theory, in which both the hydrodynamic and surface forces are included. The surface force composes the electrostatic double-layer force and dispersion force for the gold surfaces with θ < 20o. r to the formation of a convex-shaped film. When the film reached a critical rupture thickness, the film ruptured catastrophically. Once the film was ruptured, the bubble began to dewet on the solid surface by receding the liquid along the three-phase contact line. Figure 10.2 shows a series of the interference fringes after the film ruptured. At t = 6.6 s, the film reached a critical rupture thickness, and became metastable. The film rupture was followed by an expansion of the three-phase contact line. The bright spot shown in the interference fringes represents the contact area where the bubble touches the gold surface. It was shown that at t = 6.604 s, the radius of the three-phase contact was greater than 400 μm. The contact area kept increasing, until a maximum receding contact angle was formed in equilibrium. The angle was determined from the side-view image of the three- phase contact. The value was obtained by measuring the angle between the base line of the solid surface and the tangent line of the liquid/air interface at a three-phase contact point. Figure 10.3 221
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Figure 10.5 Changes in hydrodynamic, surface and total forces vs. minimum film thickness in a TLF between an air bubble and a bare gold surface. showed a snapshot of the air bubble and the cantilever surface before and after the film ruptures and the three phase contact. It was shown that θ = 50.1o on the gold surface treated in a 10-5 M r KEX solution for 10 minutes. The measured forces between the air bubble and the solid surface were simulated using eqs. (10.2)-(10.4). Figure 10.4 shows both the measured and simulated interaction forces between an air bubble and a bare gold at V = 0.75 µm/s. The black, blue and red lines represent the hydrodynamic, surface and total forces, respectively. The total force is a sum of the hydrodynamic force and surface force. A close fit was obtained between the experimental data and the simulation results, in which the surface forces according to the DLVO theory were included. In a wetting film formed on a bare gold surface, the hydrophobic force was negligible for its water contact angle was less than 40o. Thus, the disjoining pressure was calculated from the van der Waals dispersion and the electrostatic double-layer force only using eq. (10.3). In eq. (10.3), A = −14.8 x 10−20 J, ψ = -40 mV, ψ = -36 mV and κ−1 = 84 nm. 132 1 2 As shown in Fig. 10.4, the total force was initially dominated by the hydrodynamic force and subsequently by the surface force. The contribution from the surface forces to the total force was 222
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Figure 10.6 Force vs. time measured between an air bubble and a hydrophobic gold surface in water. The hydrophobic gold surfaces were prepared in a 10−5 M potassium ethyl xanthate solution for 10 minutes. A best fit was obtained between the measured force and simulation results with considering the attractive hydrophobic force. The hydrophobic force was represented as a power law with force constant K = 132 7.6 x 10−18 J. equivalent to that from the hydrodynamic force at t = 8 s. The results showed that the hydrodynamic force initially increased slowly, reached a plateau at t > 7 s, and decreased when the piezo stopped. At t > 7 s, the surface force became dominating in contributing to an increase of the total force. As shown, the surface force increased linearly with time, and reached a plateau when the piezo stopped at t ≈ 15 s. In an equilibrium, the hydrodynamic force became zero and the overall total force was contributed by the surface force only. Figure 10.5 shows a plot of the hydrodynamic, surface and total forces vs. minimum film thickness in a wetting film formed on a bare gold surface. As shown, the total force was dominated by the hydrodynamic force when the film thickness was above 300 nm. As the film thinned to a thickness below 300 nm, the surface force due to electrostatic double-layer interaction became significant in contributing the overall interaction force. However, the hydrodynamic force remained constant during the drainage of the wetting film. It decreased 223
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Figure 10.7 Changes in hydrodynamic, surface and total forces vs. minimum film thickness in a TLF between an air bubble and a hydrophobic gold surface treated in 10−5 M KEX solution for 10 minutes. when the bubble approach stopped and became zero when the film reached equilibrium. The present results suggested that the drainage of the wetting film was initially controlled by the curvature pressure due to the initial impacting energy at the film thickness above 300 nm, and subsequently by the surfaces force. In a wetting film of water formed on the bare gold surface, the surface force was mainly controlled by the electrostatic double-layer force. We have shown that the surface force played an important role when the film thickness was below 300 nm. It has been shown that the role of the surface force became increasingly significant as the film thickness decreased. The film thinning continued when the pressure gradient was non-zero that drove the liquid out of the film. As the disjoining pressure became equivalent to the surface tension pressure (or curvature pressure) created by the changes in curvature, the excess pressure for film thinning became zero. As a consequence, the film became stabilized by the repulsive disjoining pressure. Unlike a stable film formed on the hydrophilic surface, a wetting film formed on the hydrophobic surfaces became metastable. An example is the wetting films formed on the gold surfaces treated by the hydrophobizing chemicals, such as xanthate and thiol. As shown in Fig. 224
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Figure 10.8 Both measured and simulated forces measured between an air bubble and a hydrophobic gold surface treated in a 10-5 M KEX solution for 30 minutes. The hydrophobic force constant (K ) represents the magnitude of the hydrophobic 132 interaction in a water film between an air bubble and a hydrophobic gold surface. K = 12 x 10−18 J. The hydrophobic force of a power law overestimated the 132 overall force at short-range distance. 10.1, the wetting films formed on the gold surfaces treated by KEX ruptured spontaneously at a critical rupture thickness. Figure 10.6 shows both the experimental and simulated results of the interaction force in water between an air bubble and a gold surface with θ = 50.1o. The r hydrophobic gold surface with θ = 50.1o obtained by immersing it in a 10-5 KEX solution for 10 r minutes. A close fit was obtained between the experimental data of the interaction force and the simulated results, in which the hydrophobic force was included. It was shown that the hydrophobic interaction between the air bubble and the hydrophobic gold surface treated in a 10- 5 M KEX solution for 10 minutes was attractive with hydrophobic force constant (K ) of 7.6 × 132 10-18 J. As shown, the overall interaction force was repulsive, and it increased gradually with time during the approach of the air bubble towards the cantilever surface. As the film thinning continued, the attractive surface force brought the film thinning acceleratedly. Consequently, the hydrodynamic pressure increased dramatically when the attractive surface force played a role. The overall interaction force, however, increased slowly even when the hydrodynamic repulsion was large due to the accelerated film drainage. A slow increase of the overall interaction was 225
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Figure 10.9 Both measured and simulated interaction forces vs. time between an air bubble and a hydrophobic gold surface in water. The hydrophobic force constant (K ) 132 represents the magnitude of the hydrophobic interaction in a water film between an air bubble and a hydrophobic gold surface. K = 10.4 x 10−18 J, for a wetting 132 film formed on the hydrophobic gold surface hydrophobizing in a 10−5 M KEX solution for 120 minutes. attributed to an exponential increase of the attractive surface force that counter balanced the hydrodynamic force. Figure 10.7 shows the forces vs. minimum film thickness for hydrodynamic, surface and total forces in a wetting filmed formed on a hydrophobic gold surface, treated in a manner as Fig. 10.6. It showed that the overall interaction force increased slowly when the film thinned from 600 to 100 nm. The profiles of the hydrodynamic and surface forces showed that the overall interaction force was initially dominated by the hydrodynamic force at h > 400 nm. The surface force played a role in accelerating the film drainage until the wetting film ruptured. We have shown that the hydrophobic force played a significant role in destabilizing the wetting film. When the gold surfaces were treated in a 10−5 M KEX solution for a longer immersion time, the water contact angle on the gold surfaces became slightly increased. Figure 10.8 shows the interaction force between an air bubble and a gold surface treated in the KEX solution for 30 226