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An innovative indicator for determining the relative improvement upon a Best Alternative to a Negotiated Alternative (BATNA) solution allows stakeholders to rapidly assess how well a solution performs across multiple objectives and multiple objective spaces. In addition, as the joint-Pareto solutions are Pareto optimal with respect to each stakeholder’s individual problem formulation, this assists with arriving at a consensus on a final compromise solution. This is because stakeholders do not have to compromise by accepting a solution that is dominated in the objective space of their preferred formulation, nor do they have to explore and analyse results of a single problem formulation with aggregated or agreed upon objectives that do not necessarily reflect their values. The approach was demonstrated on a multi-stakeholder catchment management problem, requiring 16 different objectives from stakeholders to assess solutions. Eight optimization formulations were solved to generate solutions to a best alternative scenario and a collaborative scenario. From a set of solutions that were joint-Pareto optimal within the collaborative scenario, a set of selected solutions were identified for further consideration by stakeholders. 4.6 Acknowledgements Research funding was provided by the University of Adelaide, and the Goyder Institute for Water Research. The authors thank Dr. Dale Browne and e2DesignLab, Australia for assistance with the case study data. 132
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CHAPTER 5 Conclusion Recently, the application of Water Sensitive Urban Design (WSUD) has demonstrated an ability to mitigate the impacts of development on urban water supply security and natural ecosystem health (Askarizadeh, Rippy et al. 2015). An increasingly popular WSUD technique is urban stormwater harvesting (SWH), which incorporates stormwater best management practices (BMPs) in systems used to intercept and capture, treat, store and distribute surface stormwater runoff for later reuse. WSUD approaches, especially SWH, can provide multiple benefits such as a reliable water supply for irrigation, improvement in urban vegetation and amenity, and restoration of urban runoff quality and quantity closer to pre-development levels (Fletcher, Mitchell et al. 2007). However, optimizing WSUD systems to achieve these multiple objectives, which are often conflicting, can make planning and design tasks more complex than traditional stormwater management systems. Compounding this difficulty are the multiple possible spatial scales at which BMPs can be distributed throughout a catchment, the large number of different types of system components and interaction between components, and the large number of decision options (e.g. size, type and location of BMPs) and therefore large number of possible solutions. Consequently, many WSUD system planning and design problems are suited to be formulated mathematically as multiobjective optimization problems with large and complex solution spaces; which consist of a set of planning or design decisions that need to be selected to maximize a set of objectives given practical constraints. While formal multiobjective optimization approaches, including the use of metaheuristics linked with models to evaluate the objective function performance, may be well suited to solving WSUD planning and design problems, their application also presents a number of challenges. An optimization framework that considers all aspects of the SWH system preliminary design problem is necessary to take into account multiple objectives, different system components, the distribution of components throughout a catchment and a formal optimization approach. In addition, to ensure the results of the application of optimization approaches are trusted and used in practice, it is necessary to adapt approaches to incorporate stakeholder input and facilitate negotiation between 133
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multiple stakeholder groups with different preferences to encourage the adoption of a final WSUD solution. In order to address these issues, three optimization frameworks using multiobjective metaheuristic algorithms were introduced in this thesis, which are able to: 1) handle SWH systems preliminary design incorporating multiple objectives, different types of system components, distribution of BMPs, and a large number of decision options in a holistic fashion, 2) encourage the adoption of the results of optimization by incorporating input from stakeholders in the problem formulation and evaluation using portfolio optimization approach, and exploration of analysis of optimization results using visual analytics, and 3) facilitate negotiation between a number of stakeholder groups, each with different value sets and interests, through a innovative multi-stakeholder visual analytics approach to identify, explore, analyse and select from jointly optimal solutions. 5.1 Research Contribution The overall contribution of this research is the development of three optimization frameworks for optimal WSUD systems planning and design using multiobjective optimization algorithms. In the first framework, optimal SWH systems with components distributed at the development scale are identified to maximize water quality improvement and SWH capacity, at minimal cost, subject to practical limits on the combination of BMPs within systems and pollution reduction requirements set by regulators. The benefits of this framework are demonstrated using a real-world case study based on a new housing development located north of Adelaide, South Australia. The second framework produces optimal integrated catchment management plans consisting of BMP projects for maximizing water quality improvement, SWH capacity, and urban vegetation and amenity improvement at the regional scale and is applied to a real case study for a major Australian city. The third framework incorporates the optimization approach in the second framework into a multi-stakeholder optimization-visual analytics framework to facilitate the selection of a solution to complex environmental planning problems through negotiation between parties. This uses visual analytics considering extremely large numbers (>10) of objectives and is applied to a sixteen objective multi- stakeholder catchment management plan problem for a real case study for a major Australian city. 134
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The specific research contributions to address the objectives stated in the Introduction are as follows: 1. A generic multiobjective optimization framework to assess trade-offs in spatially distributed SWH system designs, featuring the Non-Dominated Sorting Genetic Algorithm (NSGA-II) linked with an integrated stormwater model (eWater MUSIC) and a lifecycle cost model, was developed in Paper 1. This framework is able to identify SWH system designs that maximize trade-offs between water quality, stormwater harvesting capacity and minimize lifecycle cost of BMPs and water transfer infrastructure. A SWH systems design problem for a real case study for a new housing development north of Adelaide, South Australia was used to demonstrate the utility of the framework. The results demonstrate the benefits of adopting Pareto optimal spatially distributed SWH systems identified using the framework, compared with traditional designs with BMPs located at the catchment-outlet. Results indicate that, where storage space is limited at the catchment outlet, better harvested stormwater supply reliability as well as better water quality improvement can be achieved by distributing capture, treatment, and storage BMPs in an integrated SWH system. 2. A general multiobjective optimization framework for the selection of a portfolio of BMPs for catchment management was developed in Paper 2. The framework addresses the need for a decision support approach for the selection of BMPs that considers numerous, possibly conflicting, performance criteria, handles a large number of decision options and potential strategies, facilitates the identification and representation of trade-offs between performance criteria, which develops trusted strategies, within the limits of existing planning capacities. The approach was applied to a case study catchment plan for a catchment authority in a major coastal city in Australia. The results demonstrate the benefits of exploring full portfolio solution trade-offs in a many-dimensional Pareto optimal front. A comparison between the trade-off spaces of a lower dimensional water quality- cost problem formulation (typical in previous catchment management plan optimization studies) and the many-objective formulation, demonstrated that low-objective formulations can result in Pareto optimal portfolios with low performance in non-objective performance criteria. The study demonstrated that the use of the visual analytics approach to explore combined optimization and 135
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decision spaces could assist in overcoming institutionally influenced biases to include particular projects or BMP technologies to demonstrate alternative similar cost options to decision-makers. 3. A general optimization-visualisation framework that deals with multiple stakeholders with multiple objectives, and encourages a negotiated outcome for a portfolio optimization problem, was presented in Paper 3. The framework addresses the need for a decision support approach for identifying solutions to complex environmental problems that i) handles multiple stakeholder formulations of the problem reflecting their interests and values, ii) enables interactive exploration and analysis of possible solutions by stakeholders, iii) encourages stakeholder trust in the final selected solution, and iv) facilitates a final negotiated outcome. Improvements on existing multi-stakeholder exploration approaches were developed. These include visualization of the full trade-offs between extremely large numbers of objectives using multiple linked parallel coordinate plots in a visual analytics package. Solutions were framed within the plots to compare proposed solutions to a best alternative across multiple objectives. This was done to facilitate negotiation by emphasising the benefits gained and losses prevented through accepting a negotiated outcome. This also highlights inequities between stakeholders and facilitates bargaining when equitable outcomes are available. An innovative indicator for determining the relative improvement upon a Best Alternative to a Negotiated Alternative (BATNA) solution allows stakeholders to rapidly assess how well a solution performs across multiple objectives and multiple objective spaces. In addition, as the joint-Pareto solutions are Pareto optimal with respect to each stakeholder’s individual problem formulation, this assists with arriving at a consensus on a final compromise solution. The approach was demonstrated on a multi-stakeholder catchment management problem, requiring sixteen different objectives from four stakeholders to assess solutions. Eight optimization formulations were solved to generate solutions to a best alternative scenario and a collaborative scenario. 5.2 Limitations The limitations of this research are discussed below. 136
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1. The framework for a SWH preliminary design in Paper 1 considers harvesting and water quality control functions, but not flood control functions as is the case in many WSUD systems. The case study was selected to allow the water quality control volumes in BMPs to be sized separately from any flood control infrastructure dealing with greater than 1 in 1 year flood events. 2. The objective functions selected in Papers 1, 2, and 3 reflect commonly used WSUD indicators of performance but additional objectives may also be important. Where additional objectives are added to optimization problem formulations in application of the framework this may require the use of multiobjective metaheuristic algorithms that have been demonstrated to work on problems with more than four objectives. 3. The utility of the proposed framework in Paper 1 has been demonstrated via the development-scale case study, as its application enabled optimal solutions to be identified within a given computational budget. However, application of the framework will not necessarily support real-world decision making, particularly in places where a large number of nodes in a system are possible, requiring orders of magnitude more simulations and much longer model run-times. 4. Although economic factors (e.g., capital and maintenance costs of WSUD components) have been included in the proposed frameworks, there is no consideration of the sensitivity of the optimal WSUD systems obtained to different cost assumptions. In particular, the long-term cost of maintenance to maintain functional performance of WSUD assets, as well as uncertainty about these costs, is a subject of ongoing research. For example, the cost model assumes a proportional relationship between the size of BMPs and cost, however does not take into account the amount of sediment captured in BMPs, which means smaller BMPs may have underestimated costs compared with those estimated by a model including associated costs to remove sediment to maintain functional performance. 5. The water quality, stormwater harvesting and urban vegetation and amenity values were not subjected to a sensitivity analysis to model inputs, therefore optimization results should be tested further. In particular, to determine the 137
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pollutant load reduction of a WSUD system in MUSIC it is typical practice to simulate the system several times with a stochastic function for the pollutant wash- off model in MUSIC switched on, and to then to calculate an average performance value. This was not possible in the framework in Paper 1 due to limitations on run- time. The stormwater harvesting performance of optimization solution should be further tested using several climate scenarios as suggested in (Marchi, Dandy et al. 2016). 6. The visualization method presented in Paper 3 has not yet been demonstrated in a stakeholder workshop setting, and impacts of the real-world application are yet to be tested and understood. In the proposed frameworks, the WSUD systems are developed using one rainfall pattern, whereas the harvesting performance is may be impacted by future climate changes (although, Clark et al. 2015 have found climate change is not likely to be critical to urban runoff when compared to increasingly dense urban development, in South Australia). Demand for alternate water supplies (i.e. non-potable quality) is also a critical variable that should be considered. 7. Notably, the optimization formulations in the case studies in Paper 2 and 3 do not consider interaction between having a higher harvest capacity, which might allow for more irrigation of green spaces. 5.3 Future Work From the above limitations, some future studies are recommended below. 1. Future application of the framework in Paper 1, might consider an additional flood control objective and linking a flooding model to the framework. This would be possible through the use of metaheuristic algorithms that allow for multiple linked models to evaluate multiple objectives. 2. As long model run-time and computational budget limited the size of case study available to apply the framework in Paper 1, in addition to the model pre-emption method employed, future studies could consider parallelization of model simulations, surrogate modelling techniques, or additional optimization operators 138
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to prevent simulation of inferior solutions that could reduce run-time further, as discussed in Maier, Kapelan et al. (2014). This would permit larger WSUD systems, additional decision options, scenarios including the impact of climate change on optimal BMP placement, as well as consideration of solution robustness and uncertainty analyses. 3. Future studies on the impact of climate changes on distributed systems of BMPs used for stormwater harvesting should be investigated, as has been done for BMP systems not including harvesting (Chichakly, Bowden et al. 2013). 4. As economic sensitivities, as well as other model parameter and objective function sensitivities are important for real-world WSUD systems planning and design, there is a need to take into account this factor in further studies. Furthermore, risk management should be also addressed to evaluate the impact of maintenance cost sensitives. 5. Adding more objectives to the optimization formulations could provide decision- makers with even more insight into the performance trade-offs of optimal WSUD systems. However, the number of solutions that represent Pareto front increases exponentially with the number of objectives, making solutions representing optimal trade-offs more difficult to identify, explore and analyse. Therefore, metaheuristics that have been demonstrated to work on problems with high numbers of objectives should be used to identify optimal solutions (e.g. BORG; Hadka and Reed (2012)). Nonetheless, visual analytics approaches are particularly useful for exploring and analysing optimization results of problems with large number of objectives as demonstrated in Paper 3, in particular. 6. The optimization-visual analytics presented in Paper 3 should be tested in an experimental workshop setting, to demonstrate its ability to facilitate the rapid selection of compromise solutions. 7. The problem formulation in Paper 2 and 3 should consider synergistic (or cannibalistic) interaction between objectives such as projects with higher harvesting capacity, which may increase the irrigation capacity, thus increasing green score of projects nearby. 139
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Table B- 1 Detailed costings of stormwater harvesting components used to develop the model for LCCSWH [$] (Eqn. 8) in the case study application of the optimization framework. Based on values in Inamdar (2014). SWH component cost values were adjusted from 2012$ to 2016$, at 1% p.a (D. Browne, personal communication, 2016) Underground Conc. Storage Stormwater pipes Control System Pump system Electricity Volume Capital Cost Annual Capital Annual Capital Annual Capital Annual Annual NPV NPV Total Levelized Supplied ($) Cost Cost Cost Cost Cost Cost Cost Capital Annual NPV cost ML/yr ($/year) Cost ($/year) (2016$) ($/year) (2016$) ($/year) ($/year) Cost Cost (2016$) (2016$/ML) ($) (2016$) (2016$) Pleasance Garden 5.6 191750 3020 49500 650 30000 1400 19180 5000 156 302221 128544 430765 6306 Ievers Reserve 5.6 153400 3020 65250 650 30000 1400 19428 5000 173 278962 128757 407719 5969 Batman Park 5.7 191750 3020 20925 650 30000 1400 19428 5000 173 272744 128757 401502 5775 Birrarung Marr Park 15.1 536900 3020 82620 650 30000 1400 39300 5000 864 716786 137443 854230 4638 Holland Park 18.5 920400 3020 47790 650 30000 1400 48190 5000 605 1088863 134188 1223051 5420 Clayton Reserve 26 767000 3020 151200 650 30000 1400 29102 5000 735 1016980 135822 1152802 3635 B-4
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Equation ( D-3 ) where a sum of the cost of BMPs to capture and treat stormwater runoff, LCC [$] BMP (Equation (D-2)), and to transfer harvested water to a balancing storage for further treatment and distribution, LCC [$] (Equation (D-3)) is applied with BMP SWH i representing the ith BMP in the candidate portfolio, N [integer] is the number of projects in the portfolio, and TAC [$] is the total acquisition cost as a function of SA, the surface area of BMP. M [$) is this the annual maintenance cost per unit surface area i PWF [fraction], for the establishment period, and PWF [fraction], for the estab maint remaining design life of system components, are the present worth factor for a series of annual costs computed using an appropriate discount rate. ECF [fraction] is the establishment cost factor (i.e., multiplier) for the annual maintenance cost M [$] during the establishment period (typically 1-2 years) for each BMP. For BMPs with a stormwater harvesting function, C [$], C [$], C [$], and C [$] are the capital CapTank CapPipe CapControl CapPump costs for required underground storage tank, control systems, pipes, and pump stations, and C [$], C [$], C [$], and C [$] are the annual maintenance costs for mTank mPipe mControl mPump the tank, pipes, control systems, and pumps, and operating costs, respectively. For the case study, the objective function for lifecycle cost of each portfolio, LCC [$], ,S was calculated using (Equation (D-1) to (D-3)). The parameters for LCC [$] (Equation BMP (D-2) were estimated from cost schedules developed by Melbourne Water Australia (2013) (Table D-1). A typical lifecycle period of 25 years, a discount rate of 6.5% per year, an establishment cost factor of 3, and an establishment period of 2 years, were adopted. The parameters for LCC [$] (Equation (D-3)) were estimated as follows. A SWH cost model for the total net present value (NPV) of stormwater harvesting components was determined using regression (r2 = 0.814) between levelized lifecycle cost [$/ML] and estimated annual volume supplied [ML/yr], using detailed costing data for six stormwater harvesting projects derived by Inamdar (2014) (see Section 3.2.3.1). Thus, the lifecycle cost of stormwater harvesting components from Equation (D-4) was calculated using the following equation: D-2
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Equation ( D-5 ) where, [mass year-1] is the mean annual pollutant mass retained by BMPs in each candifd˘ a‰ t(cid:181) e… kΒ· pΛ™ o rtfolio, N is the number of BMPs in a portfolio, Resid [mass year-1] is i the mean annual mass of pollutant leaving the ith BMP’s contributing catchment area, and Source [mass year-1] is the mean annual mass of pollutant that reaches the ith BMP’s i catchment outlet in a post-development catchment baseline scenario without intervention. Resid and Source should be determined using a stormwater quality assessment model accepted by the catchment management authority (Coombes, Kuczera et al. 2002, Bach, Rauch et al. 2014). Total Nitrogen (TN) was the specific pollutant constituent adopted for the water quality objective. The mean annual pollutant mass of TN retained by each candidate portfolio was calculated based on the sum of average annual TN mass retained by individual BMPs in a portfolio. The water quality improvement of each BMP (Source, - Resid ; Equation i i (D-5)) was assessed using the integrated catchment model, MUSIC version 6.1 (Model for Urban Stormwater Improvement Conceptualization, (eWater 2009)), as suggested by the CMA regulations. MUSIC is an integrated stormwater model that evaluates rainfall/runoff and pollutant generation and transport, hydraulic and pollutant removal performance of BMPs (Bach, Rauch et al. 2014). MUSIC algorithms simulate runoff based on models developed by Chiew and McMahon (1999) and urban pollutant load relationships based on analysis by Duncan (1999). An assessment of interactions between BMPs was not deemed necessary because the contributing catchments of individual BMPs were spatially mutually exclusive. A.3 Stormwater Harvesting Average annual supply capacity (Equation (D-6)) is adopted as an indicator of stormwater harvesting performance. The supply stormwater harvesting objective function is: o MAXIMIZE: fβ€‘β€°β€šβ€šβ€¦Λ™ = (cid:135) Supplyk k,- D-4
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Equation ( D-6 ) where Supply [volume] is the average annual stormwater harvested volume for the ith i BMP in a portfolio, and N [integer] is the number of projects in a portfolio. Experts on stormwater harvesting from each LGA were asked to evaluate the stormwater harvesting potential of BMPs within their jurisdiction. They estimated the expected irrigation demand required by open spaces near each BMP, and the average annual potential capacity to supply the demand. The estimates were based on procedures specific to each LGA, and reflect the stormwater harvesting objective performance values accepted by decision-makers. Urban Vegetation and Amenity Improvement The urban vegetation and amenity improvement indicator depends on stakeholder interests, which may include maximizing vegetation and tree coverage and quality of recreation spaces. Each project should be appraised and evaluated (scored) by vegetation experts. The cumulative urban vegetation improvement objective function is: o MAXIMIZE: f¸»††o = (cid:135) Greenk k,- Equation ( D-7 ) where Green [integer]is a score, determined by expert assessment, attributed to the ith i project in a portfolio. The β€˜green’ score’ of individual projects (which is a weighted score of several indicators, and was developed by the authors and agreed to be used as an optimisation objective by consultants), use scores assigned by experts (see section 3.3) from each LGA interviewed in a workshop session by consultants. The experts were asked to answer the following questions about the BMP projects within their jurisdiction: Answer β€˜Yes’ β€˜No’ or β€˜Maybe’ to the following questions: 1) β€œwill native vegetation increase at the site?”, 2) β€œwill tree cover increase at the site?”, and, 3) β€œwill the quality of recreation spaces in the area increase?”. The total catchment β€˜green’ score objective function was: (cid:137) Greenk = βˆ‘Λ›,-ScoreΛ› D-5
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Abstract ABSTRACT Terrorism has become a serious threat in the world, with bomb attacks carried out both inside and outside buildings. There are already many unreinforced masonry buildings in existence, and some of them are historical buildings. However, they do not perform well under blast loading. Aiming on protecting masonry buildings, retrofitting techniques were developed. Some experimental work on studying the effect of retrofitted URM walls has been done in recent years; however, these tests usually cost a significant amount of time and funds. Because of this, numerical simulation has become a good alternative, and can be used to study the behaviour of masonry structures, and predict the outcomes of experimental tests. This project was carried out to find efficient retrofitting technique under blast loading by developing numerical material models. It was based on experimental research of strengthening URM walls by using retrofitting technologies under out-of-plane loading at the University of Adelaide. The numerical models can be applied to study large-scaled structures under static loading, and the research work is then extended to the field of blast loading. Aiming on deriving efficient material models, homogenization technology was introduced to this research. Fifty cases of numerical analysis on masonry basic cell were conducted to derive equivalent orthotropic material properties. To study the increasing capability in strength and ductility of retrofitted URM walls, pull-tests were simulated using interface element model to investigate the bond-slip relationship of FRP plates bonded to masonry blocks. The interface element model was then used to simulate performance of retrofitted URM walls under static loads. The accuracy of the numerical results was verified by comparing with the experimental results from previous tests at the University of Adelaide by Griffith et al. (2007) on unreinforced masonry walls and by Yang (2007) on FRP retrofitted masonry walls. To study the debonding behaviours of retrofits iv
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Chapter 1: Introduction 1. INTRODUCTION 1.1. BACKGOURND The protection of structures against blast loads is a government research priority for β€œSafeguarding Australia” against terrorism. Unreinforced masonry (URM) construction, which is widely used in public buildings, is extremely vulnerable to blast loads. An effective solution to mitigate blast effects on URM construction is to strengthen the masonry using retrofit technologies. Hence, developing retrofit technologies for URM construction is necessary and imperative. Retrofit URM constructions are currently in their infancy around the world (Buchan and Chen 2007; Davidson et al. 2005; Davidson et al. 2004b; Hamoush et al. 2001; Romani et al. 2005; Tan and Patoary 2004; Urgessa et al. 2005; Ward 2004; Yang and Wu 2007). Categories of available masonry retrofit include: conventional installation of exterior steel cladding or exterior concrete wall, and new technologies such as external bonded (EB) FRP retrofit technologies, catch systems, sprayed-on polymer and/or a combination of these technologies (Davidson et al. 2005; Davidson et al. 2004b). However, most of the current research focuses on studying the behaviours of retrofitted masonry walls under static, cyclic or seismic loading {Hamoush, 2001 #175;Malvar, 2007 #578;Silva, 2001 #512;Yang, 2007 #407}. Recently, blast tests have been conducted to investigate retrofitting techniques to strengthen unreinforced masonry (URM) walls against blast loading (Baylot et al. 2005; Carney and Myers 2005; Myers et al. 2004; Romani et al. 2005). Therefore, it is urgent to study the behaviours of retrofitted URM walls under blast loading, and develop an efficient retrofitting solution to enhance blast resistance of masonry structures. 1
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Chapter 1: Introduction The analyses of retrofitted masonry member against static, cyclic or seismic loading have received considerable attention in recent years (Baratta and Corbi 2007; Bastianini et al. 2005; El-Dakhakhni et al. 2004; ElGawady et al. 2006b; ElGawady et al. 2007; Hamoush et al. 2002; Hamoush et al. 2001; Korany and Drysdale 2006; Shrive 2006; Silva et al. 2001; Willis et al. 2006). Empirical, analytical and numerical methods have been developed to estimate the response of retrofitted masonry under quasi-static loads (Cecchi et al. 2004; Ceechi et al. 2005; ElGawady et al. 2006a; Hamed and Rabinovitch 2007; Korany and Drysdale 2007a; Korany and Drysdale 2007b; Wu and Hao 2007a; Wu et al. 2005). The empirical method, which is based on a collection of experimental data, is easy to use, but the accuracy of this method depends on the test data available. Although analytical methods can perform quick and reliable analysis, it is sometimes not possible to obtain analytical solutions due to the complexity of the problems. The finite element method, which is widely used in practical engineering, provides explicit and direct results. The analysis of masonry members with retrofits subjected to blast loads is currently still in its initial stages. For example, conventional design guidelines (American Society of Civil Engineers (ASCE) 1997; American Society of Civil Engineers (ASCE) 2007; Department of Defence (DoD) 1990) reference using a β€œSingle Degree of Freedom” (SDOF) model in the blast analysis and design of retrofitted masonry member (Biggs 1964). Although the SDOF method is easy to implement and is numerically efficient, it has a number of drawbacks. For example, it cannot capture a variation in mechanical properties of a cross-section along the member, cannot simultaneously accommodate shear and flexural deformations, and cannot allow varying distribution of blast loading spatially and temporally. All of this is in contrast to finite element analysis, where these accommodations are possible. Thus there is a need to develop a finite element model to analyse the dynamic response of retrofitted masonry members against blast loads. 2
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Chapter 1: Introduction 1.2. SCOPE AND OBJECTIVES The primary aim of this project is to establish numerical models to investigate the behaviours of retrofitted URM walls under blast loading. To achieve this goal, there were four milestones during the project: 1) Simulation of URM walls using homogenization technique. This consists of: (a) building masonry basic cell (MBC), (b) identifying material models for brick and mortar, and (c) deriving equivalent material properties of masonry basic cell. The basic material properties of brick and mortar were gained from material tests (Griffith et al. 2007). By simulating the behaviours of MBC under various load statements, the equivalent material properties were derived from the simulated stress-strain curves of MBC. Based on the equivalent material properties, a three-dimensional (3D) homogenized model was derived. This homogenized model was validated in simulating full-scaled URM walls. 2) Developing bond-slip model by simulating pull-tests. The interface bond/slip characteristics between FRP and masonry govern the performance of retrofits. Aiming on gaining reliable results, the bond behaviours should be simulated accurately. In this thesis, interface and contact models were used in simulating pull-test including externally bonded (EB) and near surface mounted (NSM), meaning accurate results were obtained. The validated homogenized masonry models together with reliable interface models between masonry and FRP were applied in the simulation of full-scaled retrofitted URM walls under quasi-static loads. 3) Studying the behaviours of retrofitted URM walls subjected to blast loading. The validated numerical models are extended to simulate 3
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Chapter 1: Introduction retrofitted masonry wall subjected to blast loading. Several types of retrofitting techniques were tested. Parametric studies were conducted to simulate masonry walls with different retrofitting techniques subjected to blast loading and effective retrofits are found. A comparison of the effectiveness of various retrofitted masonry walls was plotted. 4) Developing pressure-impulse (P-I) diagrams as design guideline. Based on simulation results, two critical damage levels were identified for the retrofitted masonry walls. As a type of design guideline, P-I diagrams were developed, in which both the effect of pressure and impulse were well considered. 1.3. THESIS OUTLINE In Chapter 1, background, scope and objects of this project are introduced. The brief summary of this thesis will be presented in the following content in this chapter. Chapter 2 presents relevant literature on URM walls and retrofitted URM walls subjected to blast loading. The commonly used retrofitting techniques on concrete and masonry structures are summarized. The brief overview of methods on estimating blast loading is described. Proposed methods, which were used to analyse behaviours of masonry walls, are also introduced. Chapter 3 presents homogenization approach. The equivalent material properties of URM were derived from the behaviour of the constitutive materials (brick and mortar) in a basic cell. The derived homogenized properties of the masonry basic cell were used to simulate the performance of masonry under static loading. Results of the simulation under static loading were validated by experiments. Both the distinct 4
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Chapter 2: Literature Review 2. LITERATURE REVIEW 2.1. INTRODUCTION Masonry walls are widely used in Australia, but are not commonly designed with blast resistance in mind. In recent years, several retrofitting reinforced technologies have been developed to strengthen reinforced concrete structures, which have been extended to apply to unreinforced masonry (URM) structures. However, few investigations have focused on strengthening URM walls to resist blast loads (Ward 2004). This literature review summaries the damage to unreinforced masonry walls subjected to blast loading, and examines the current available retrofitting technologies for strengthening masonry structures. Examples of such technologies are near-surface mounted FRP, external bonded FRP, sprayed-on polyurea and aluminium foam, all of which are considered appropriate for strengthening URM walls. Since this project focuses on studying the behaviours of URM walls under blast loading, methods of estimating blast loading are presented. In addition, a review of primary techniques in estimating the response of masonry walls under blast loading, especially the finite element method, is provided. A review of some current design guidelines for blast loading is also included in the following literature review. 2.2. BACKGROUND OF URM STRUCTURES Unreinforced masonry (URM) construction is widely used in Australia, as it provides a combination of structural and architectural elements. This method is attractive and 6
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Chapter 2: Literature Review durable, and provides effective thermal and sound insulation and excellent fire resistance (Page 1996). However, it is found that URM construction is extremely vulnerable to terrorist bomb attacks since the powerful pressure wave at the airblast front strikes buildings unevenly and may even travel through passageways, resulting in flying debris that is responsible for most fatalities and injuries. In order to protect URM construction from airblast loads, an effective solution is to strengthen the masonry using retrofitting technologies. Old masonry construction is usually designed without considering the effects of blast-resistance. In general design, masonry is considered to have little tensile strength. For this reason, negative factors affecting the stability of masonry structures, such as the crack and breathing phenomenon observed in blast events, have not been studied widely. In Australia, a large number of buildings were constructed using masonry without additional protection to resist blast events, as bomb attacks or explosive accidents seldom happen in Australia. However, in recent years, with the rising threat of terrorism, protection of many existing buildings, structures and facilities against airblast loading is receiving more and more attention. Some research on masonry structures against blast loading has been carried in recent years. Baylot et al. (2005) studied the blast response of lightly attached concrete masonry cell walls. Unretrofitted concrete masonry cell (CMU) walls and several different types of retrofits were tested under blast loading, with results showing that URM walls failed on light impulse and produced high velocity debris under high impulse. The researchers also found that debris from failing masonry wall and collapse are two main types of damage to URM wall subjected to blast loads. Because of the different properties of the cells and mortar, URM walls have weak planes due to the low tensile strength at each cell-mortar interface. The failures of masonry walls under blast loads are likely to be localized. They produce damage from wall fragments, which would injure the people behind the wall or destroy other structure, and debris with high velocity will damage other nearby structures. Muszynski and 7
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Chapter 2: Literature Review Purcell (2003) tested four unretrofitted URM walls with different standoff distances. All mortar joints failed, some masonry blocks spalled and breaching occurred under high explosive detonations. Experiments (Davidson et al. 2005; Muszynski and Purcell 2003) showed that cracking usually occurred on the inter surface of masonry walls under light explosions, and appeared around breaching under high explosive blasts. Catastrophic breaching or even collapse happened when explosion came to high enough or the stand-off distances were small enough and wall failed in that case. In summary, due to the shortcomings of masonry construction subjected to airblast loading, it is necessary to find efficient retrofitting technologies, study the behaviours of retrofitted URM walls under airblast loading, and develop an efficient mitigating solution to enhance blast resistance of URM construction. 2.3. CONVENTIONAL METHODS FOR URM STRENGTHENING An effective solution to mitigate blast effects on URM construction is to strengthen the masonry using retrofit technologies. However, retrofit URM constructions are currently in their infancy around the world (Buchan and Chen 2007; Davidson et al. 2005; Davidson et al. 2004b; Ward 2004). Categories of available masonry retrofit include: conventional installation of exterior steel cladding or exterior concrete wall, and new technologies such as external bonded (EB) FRP plating, metallic foam cladding, sprayed-on polymer and/or a combination of these technologies (Davidson et al. 2005; Davidson et al. 2004b; Schenker et al. 2008; Schenker et al. 2005). 2.3.1. Fibre Reinforced Polymers Fibre reinforced polymers (FRP) have a variety of advantages over other materials, such as lower density, high stiffness and strength, adjustable mechanical properties, 8
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Chapter 2: Literature Review resistance to corrosion, solvents and chemicals, flexible manufacturing and fast application (Bastianini et al. 2005). They have been widely used in structural repairing and seismic resistance, and in recent years some studies for explosion resistance using FRP have been conducted. A variety of retrofitting technologies have been used to strengthen reinforced concrete (RC) structures (i.e. beams and columns) (Oehlers and Seracino 2004). Some of them have already been used to retrofit masonry walls, for example, near surface mounted (NSM) FRP plates and externally bonded (EB) FRP plates (Figure 2.1), which have high satisfactory performance and wide usage for enhancing RC structures. These technologies have proven to be an innovative and cost effective strengthening technique under out-of-plane static loading for strengthening masonry walls. Figure 2.1 Samples of EB & NSM FRP plates Near-surface mounted (NSM) FRP plates, which have been successfully used for strengthening concrete members, have been extended to retrofit masonry structures. Some recent tests under cyclic loading (Liu et al. 2006; Mohamed Ali et al. 2006) showed that the NSM plates can be used to strengthen RC structures with little loss of ductility, and increase the overall shear capacity substantially. Two experiments (Galati et al. 2006; Turco et al. 2006) showed that the NSM plates increased the flexural capacity (from 2 to 14 times), strength, and ductility of URM walls significantly. However, few studies on the behaviour of URM structures under blast loading have been conducted. 9
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Chapter 2: Literature Review The key factor in increasing ductility and preventing the intrusion of wall fragments into occupant areas is the ability to absorb strain energy (Davidson et al. 2004b). Some recent experiments (Davidson et al. 2004b; Muszynski and Purcell 2003) on EB retrofitting techniques indicated that the high stiff FRP materials, such as steel plate and carbon fibre reinforced polymer (CFRP) used to retrofit masonry walls appeared less effective than low stiff materials under blast loads. An experimental work (Muszynski and Purcell 2003) tested air-entrained concrete (AEC) masonry walls retrofitted with carbon fibre reinforced polymer (CFRP) and Kevlar/glass (K/G) hybrid that is less stiff than CFRP. The residual displacements of CFRP structure were higher than the K/G Hybrid structure, which indicated the low stiff material would provide more ductility and absorb more strain energy, with bonding being another critical factor. Externally boned techniques could be applied to strengthen masonry walls, when retrofitting materials that balance stiffness, strength, and elongation capacity become available. Therefore, GFRP appears a good option, as it is cost-effective and easier to apply, compared with the rigid material such as CFRP and steel plates. Since the performance of FRP-strengthened URM walls is often controlled by the behaviour of the interface between the FRP and masonry, it is very important to study the bond-slip relationship in detail. Debonding could occur between the inter-surfaces of high stiff FRP materials and masonry when structures are subjected to out-of-plane loads. Stress concentration is also a problem if FRP is bolted on masonry walls. Screws can be used to fix the FRP materials, but may become a significant hazard, like debris, when subjected to blast loading. Therefore, it may not be a suitable for application on masonry walls. Strengthening techniques such as near-surface mounted (NSM) FRP plates and externally bonded (EB) FRP plates have been used to increase the flexural strength of masonry structures (Yang 2007). The behaviour at the interface between FRP and masonry is an important consideration in the analysis and design of masonry 10
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Chapter 2: Literature Review retrofitted with EB and NSM plates. Pull tests, in which an FRP strip or plate is bonded to a masonry prism and loaded in tension, are often used to study the bond-slip relationship of FRP-to-masonry. In the last decade, considerable research, including experimental, analytical and numerical approaches, has been conducted to investigate the FRP-to-concrete bond behaviour (Al-Mahaidi and Hii 2007; Lu et al. 2006; Lu et al. 2007; Mosallam and Mosalam 2003; Neale et al. 2005; Oehlers and Seracino 2004; Teng et al. 2006; Willis et al. 2004). Recently similar experimental and analytical studies have been carried out in investigation of the FRP-to-masonry bond behaviour (Yang 2007). However, little research has focused on numerical simulation of the bond behaviour of masonry retrofitted by using EB glass FRP (GFRP) strips and NSM carbon FRP (CFRP) plates. 2.3.2. Spray-on Polyurea Spray-on polyurea is new technique using urea-based or polyurea-based coating sprayed on the surface of masonry walls. It produces a tensile membrane, which prevents spalls significantly. The material is cheap, but needs careful surface preparation before application (Ward 2004). Polyurea has low stiffness, and Davidson et al.’s study (2004b) demonstrated that it could enhance the flexural ability of URM wall and reduce debris effectively. Coated and non-coated wall panels were tested to establish the effectiveness of spray-on polyurea, with results showing that compared with stiffer materials, polyurea can absorb strain energy and keep fragments within a safe area. Further research (Davidson et al. 2005) found that stiff composite materials, such as woven aramid fabrics or CFRP, can also reduce fragments effectively. However, compared with polyurea, they are more expensive, which limits their applicability. Baylot et al. (2005) studied debris hazard from masonry walls against blast loads. Three types of retrofits (FRP, polyurea, steel) with different amount of grout and reinforcement were tested to find the most effective retrofitting technology for decreasing the degree of hazard under blast loads. The panels retrofitted by 11
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Chapter 2: Literature Review spayed-on polyurea performed well and succeeded in reducing the hazard level inside. The previous tests indicated that spray-on polyurea can be an effective technique for increasing the ductility of masonry walls. 2.3.3. Aluminium Foam Aluminium foams are new, lightweight materials with excellent plastic energy absorbing characteristics that can mitigate the effects of an explosive charge on a structural system by absorbing high blast energy. The material behaves closely to that of a perfect-plastic material in compression, which makes aluminium foam an attractive choice for use in sacrificial layers for blast protection. Airblast tests on aluminium foam protected RC structural members have been conducted recently and it was found that aluminium foam was highly effective in absorbing airblast energy and thus successfully protected RC structural members against airblast loads (Schenker et al. 2008; Schenker et al. 2005). Due to its properties, it is believed that aluminium foam would also be very effective in protecting of URM constructions against airblast loads, although no tests have been performed. Since field airblast tests are very expensive and sometimes not even possible due to safety and environmental constraints, numerical simulations with a validated model provide an alternative method for an extensive investigating the effects of aluminium foam in mitigating airblast loads on the URM construction. 2.4. ESTIMATING RESPONSE OF MASONRY WALLS UNDER BLAST LOADING 2.4.1. Estimation of Blast Loading (1) Empirical methods The explosion considered here is a surface explosion with the charge placed about one metre above the ground. Considering that a bomb attack is often carried out in a 12
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Chapter 2: Literature Review vehicle, which isolated from the ground, the ground shock can be diminished (Luccioni et al. 2004). Henrych (1979) developed empirical formulae for estimating the blast pressure history. In 2005, (Alia and Souli 2006; Remennikov and Rose 2005; Wu and Hao 2005, Shi, 2007 #484) improved Henrych’s theory by enabling calculation of the full pressure time history. The U.S. Army developed a blast-resistant design manual TM-5-1300, which provides some empirical curves to predict blast loads. However, the load time history is simplified as a triangle shape, and the load rise period is ignored. The typical simulated pressure shock wave time histories in the air are shown as Figure 2.2, where T is the shock wave front arrive time, T is the rising time from a r arrival time to peak value, P is the peak pressure, and T is the decreasing time from so d peak to ambient pressure. The shock wave rises to the peak value suddenly (this history is often ignored, as the rising time is very short), and then decreases back to ambient value before entering a negative phase. P (t) s P so T a P o T t d Figure 2.2 Typical free-air pressure time history With a ground explosion in a free-air burst, a shock wave, having a hemispherical front (Figure 2.3) is produced. The formulae for an explosion in a free-air can be used for contact explosion, except that the charge weight must be substituted for half of the 13
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Chapter 2: Literature Review developed as an application of the code TM-5-855-1 (Headquarters 1986), and has been incorporated into finite element programs AUTODYN and LS-DYNA (Randers-Pehrson and Bannister 1997). Given charge weight and stand-off distance, the blast history can be calculated automatically and applied to the surface of specimens. (3) Numerical simulation of explosion For explosions in complex environments, in which shock waves travel through complex routes or wave fronts impact on uneven surfaces, the previous methods do not give reliable results. Therefore, numerical simulations were developed to cover this shortcoming. In this method, the charge was simulated as a type of explosive material. Air is modelled as fluid and could be coupled with the charge to get a more accurate pressure history and numerical results. The whole process of explosion can be presented, and complicated phenomena can be observed. Recently, some studies (Alia and Souli 2006; Remennikov and Rose 2005; Wu and Hao 2005, Shi, 2007 #484) were carried out using this method; however, there are some disadvantages which should be noted. Firstly, the simulation involves a high number of calculations. Therefore, blast at far stand-off distances becomes time-consuming. Secondly, the application is complex, with some issues like the dimensions of the element closed to the charge and near the concerned area, such as the contact surface between air and specimens, requiring careful consideration. To have the negative phase of the pressure history, the fast reduction of air pressure due to the leakage of gas may also be a computing problem. Thirdly, equation of the gas should be modified to consider the behaviour of the air under high temperature and high pressure, especially for a close explosion. 15
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Chapter 2: Literature Review 2.4.2. Finite Element Method Numerical simulation is a cost-effective method for investigating the behaviour of masonry structures. Compared with experiments, it gives better understanding of the detailed process of events. The numerical simulation has become a widely used method for investigating behaviours of structures under static or dynamic loading, with a significant amount of research showing that it could produce considerable coincidental results with experimental data. This section overviews the estimation of blast loading, material properties for simulation, and some major numerical methods. (1) Continuum model and discrete model The continuum model considers the masonry material as a continuum medium, and is applicable to analysing a large-scale masonry wall in some early investigations (Anthoine 1995; De Buhan and De Felice 1997; Pegon and Anthoine 1997). Research showed that after varying the bond pattern, neglecting the head joints, or assuming plane stress states, reasonable estimates of the global elastic behaviour of masonry were obtained. However, as Anthoine (1995) indicated, a careful examination of the elastic stresses that develop in the different constitutive materials shows that the situation might be quite different in the non-linear range (damage or plasticity). To obtain reliable equivalent material properties of masonry material, homogenization is critical in numerical analysis. The discrete model has been developed to perform linear and nonlinear analyses of masonry structures. It is computationally intensive, making it a time-consuming method, and is therefore generally only suitable for simulating the fracture behaviours of small specimens (Ma et al. 2001). In this study, the specimens are full-scaled masonry walls made of cored brick and mortar joint. Therefore, to avoid the calculating problem, the homogenized model is preferable, which is discussed in the 16
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Chapter 2: Literature Review following section. (2) Homogenized model The homogenization technique has been used in the past to derive the equivalent material properties and failure characteristics for solid brick masonry. Considerable research has been conducted in the last decade to investigate the complex mechanical behaviour of solid brick masonry structures using various theoretical and numerical homogenization techniques (Anthoine 1995; Luciano and Sacco 1997; Ma et al. 2001; Milani et al. 2006a; Milani et al. 2006b; Wu and Ha 2006; Zucchini and Lourenco 2004). It has been shown that using homogenized material properties can give a reliable estimate of masonry response under both static and dynamic loading. However, substantially less computational time is required to perform the analysis of masonry structures as compared with distinct model in which bricks and mortar joints are separately discretized. Recently, the homogenization technique has been used to derive equivalent material properties of hollow concrete block masonry (Wu and Hao 2007b), in spite of this, no study has been conducted to analyse the response of masonry structure constituted by cored brick units jointed with mortar using the homogenization technique. Due to the complex geometric properties of the cored brick unit, it is very complicated and time consuming to use the distinct model to perform the analysis on this kind of masonry structure. Therefore, it is of importance if the equivalent material properties of this masonry structure can be derived. As masonry is a composite structure constituted by bricks and mortar, using the discrete method to compute large scale of masonry walls often requires a significant amount of time. The homogenized technique, which is used to derive the behaviour of the composite from geometry and behaviour of the basic cell, has been developed to simplify the computation. Some homogenization models of URM structures subjected 17
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Chapter 2: Literature Review to blast loading has been investigated by researchers (Anthoine 1995; Cecchi and Di Marco 2002; ElGawady et al. 2006a; Luccioni et al. 2004; Milani et al. 2006a; Wu and Ha 2006; Zucchini and Lourenco 2004) in recent years. Figure 2.4 Homogenization of Masonry Material (Wu and Ha 2006) The homogenization approach is shown above in Figure 2.4. Determining the basic cell is the first stage of homogenization. The basic cell contains all the geometric and constitutive information of the masonry, and is modelled to calculate the equivalent elastic constants and failure modes of masonry structures. Its volume depends on the bonding formats and retrofitting modes. Header bond shown in Figure 2.4 is commonly used for homogenization. More complex bond types require cells with greater dimensions, which are divided into small elements to calculate the constants. Some recent research (Cecchi et al. 2004; Ceechi et al. 2005) began to focus on homogenizing CFRP retrofitted masonry structures. Firstly, the reinforcement and masonry were homogenized separately, then the homogenization of reinforced masonry was obtained by integrating the constitutive function of masonry and reinforcement along the thickness of the wall (Ceechi et al. 2005). Moreover, the authors developed a numerical finite element single-step homogenization procedure, which can be used as an example for modelling retrofitted masonry walls. 18
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Chapter 2: Literature Review 2.4.3. Design Guideline According to previous studies, URM walls are weak, brittle, and have low ductility under blast loading. In order to develop effective retrofitting technologies, major damage levels should be studied, due to their significant hazard to occupants and surrounding constructions. Some experimental tests have been done to investigate the behaviour of URM walls under blast loads showing the major damage. Some countries, such as the U.S. through its Department of Defence, developed a blast evaluation guideline. Scaled distance is defined as R/W1/3, where R is the stand-off distance and W is the TNT charge weight, which is used as a parameter by U.S. DoD Code (1999) to evaluate the structural safety under blast loads. The safe scaled distance is specified as 4.46 m/kg1/3 for unstrengthened buildings to ensure the buildings are not destroyed. However, the description of damage level from U.S. DoD Code is vague, and further research (Wu and Hao 2007a) has been done to fill in this gap for concrete constructions. Wu and Hao (2007a) developed an improved approach based on the U.S. DoD Code, which defined various performance levels, including collapse. Besides the charge weight and stand-off distance, structural materials and configurations are also two important parameters. However, some tests (Baylot et al. 2005) showed by increasing the charge weight, or decreasing the stand-off distance other types of damage can be observed in addition to collapse, including cracks, catastrophic breaching, and low and high velocity debris. Therefore, the development of guidelines covering major damage levels for retrofitted masonry walls is necessary, but due to a lack of experimental data, more research is required to achieve this goal. 2.5. SUMMARY This literature review has considered the behaviours of URM walls under blast loading, and was suggested that the retrofitting technologies can be applied to 19
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Chapter 2: Literature Review strengthen masonry constructions. Still, a suitable solution is required to provide the better protection against all blast loads. According to published studies, existing retrofitting technologies are efficient in providing protection to concrete and masonry structures. Commonly used and newly developed retrofitting technologies on masonry structures have been reviewed, including externally bonded FRP, near-surface mounted FRP, spray-on polyurea and aluminium foam. It is found that previous research primarily focused on studying behaviours of URM walls under static or blast loading, or studied the FRP retrofitted URM walls under static loading or quasi-static loading. Hence, more research on the retrofitted URM walls against dynamic loading, such as blast loading, is needed. To investigate the effectiveness of various retrofitting methods, the major damage modes were identified. It is crucial to qualify the damage levels for developing the design guideline, and it is expected that the previous damage levels and tests data could be used to check the effectiveness of different retrofits. Finite element analysis with blast loading calculated from a design code can be used to study the dynamic behaviours of retrofitted masonry walls under blast loads. At present, there is no industry guideline available for blast-resistant design of masonry structures, and it is therefore expected that, this project will contribute to its development. 20
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique 3. NUMERICAL SIMULATION OF URM WALLS USING THE HOMOGENIZATION TECHNIQUE 3.1. INTRODUCTION Homogenization techniques have been used to derive the equivalent material properties of masonry for many years. However, no research has been conducted to derive the homogenized model of the standard ten-core brick masonry wall, commonly used in Australia. In this chapter, the homogenization technique was used to model a three-dimensional masonry basic cell, which contains all the geometric and constitutive information of the masonry wall, in a finite element program to derive its equivalent mechanical properties. The detailed material properties of mortar and brick were modelled using a numerical analysis. By applying different loading conditions on the surfaces of a basic cell, stress-strain curves of the basic cell under various stress states were simulated. Using the simulated stress-strain relationships, the homogenized material properties and failure characteristics of the masonry unit were derived. The homogenized 3D model was then utilized to analyse the response of a masonry wall with and without pre-compression under out-of-plane loads (Griffith et al. 2007). The same masonry wall was also analysed with distinct material modelling, and the efficiency and accuracy of the derived homogenized model were demonstrated. 3.2. HOMOGENIZATION PROCESS Homogenization techniques can be used to derive the equivalent material properties of a composite from the geometry and behaviour of the representative volume element. 21
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique Masonry is a composite structure constituted by bricks and mortar. Thus, the homogenization technique can be used to derive the equivalent material properties of masonry unit. In this section, a highly detailed finite element model was used to model a three-dimensional basic cell to derive the equivalent material properties for a homogenous masonry unit. Various load cases were applied to the basic cell surfaces to derive average stress-strain relationships of the homogenous masonry unit under different stress states. The average elastic properties and failure characteristics of the homogenous masonry unit are obtained from the simulated results. The numerical results are verified from comparison to experimental results from previous tests undertaken at the University of Adelaide, along with numerical results from simulation using a distinct finite element model. The derived equivalent material properties can be utilized to simulate large-scale masonry structures and predict their failure modes under out-of-plane loading. 3.2.1. Homogenization Technique Traditionally, laboratory tests are performed to obtain average stress and strain relationships of a specimen, required to find the homogenized properties of composite materials such as concrete with aggregates and cement. However, for masonry structures, it is often too difficult to conduct the laboratory test. To overcome this difficulty, the numerical homogenization method was used in this study to derive its equivalent material properties. Figure 3.1 shows the homogenization process for a basic cell, which contains all the geometric and constitutive information of the masonry wall. The basic cell was modelled, separately, with individual components of mortar and brick. Constitutive relations of the basic cell can be set up in terms of average stresses and strains from the geometry and constitutive relationships of the 22
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique individual components. The average stress and strain (cid:3) and (cid:4) are defined by the ij ij integral over the basic cell as 1 (cid:3) (cid:6) (cid:5) (cid:3)dV ij V V ij Eq. 3-1 1 (cid:4) (cid:6) (cid:5) (cid:4)dV Eq. 3-2 ij V V ij where V is the volume of the basic cell, (cid:3) and (cid:4) are stress and strain ij ij components in an element. By applying various displacement boundary conditions on the surfaces of the basic cell, the equivalent stress-strain relationships of the basic cell were established. In addition, the equivalent material properties of the basic cell were derived from the simulated stress-strain curves. However, to simulate the performance of the basic cell under different loading conditions in a finite element program, the material properties of mortar and brick should be determined. b. Basic cell c. Homogenization a. Masonry sample Figure 3.1 Homogenization of masonry material 3.2.2. Material Models for Brick and Mortar In order to derive the equivalent inelastic material properties of the basic cell, reliable 23
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique then, m(cid:7)1 2(cid:3) (cid:9)(cid:6) and k (cid:6) c Eq. 3-8 3(m(cid:8)1) 3(m(cid:8)1) The constants (cid:2) and k can be determined from the yield stresses in uniaxial tension and compression. Typical 10-core clay brick unit manufactured by Hallet Brick Ptd Ltd with nominal dimensions of 230(cid:10)110(cid:10)76 mm3, as shown in Figure 3.3, was used in this study. The detailed dimensions and locations of ten cores are also shown in Figure 3.3. The mortar consisted of cement, lime and sand mixed in the proportions of 1:2:9, and the 10-core clay brick unit and a 10 mm thick mortar joint were used in this study. The same material properties for bed and head joints were assumed. A set of material tests were performed to gain the primary parameters for subsequent simulations by Griffith (2007). The tests included bond wrench tests to gain flexural tensile strength of the masonry, masonry unit beam tests to gain lateral modulus of rupture of the brick units, and compression tests of a 5-layer-brick model to gain compressive strength of the masonry and Young’s modulus. Table 3.1 lists material properties for mortar and brick. Details about the masonry properties are presented elsewhere (Griffith et al. 2007). 110 25 42 230 Figure 3.3 Nominal dimensions of brick unit (mm) Using material properties, the material constants (cid:2) and k in the above Drucker-Prager 25 67 02 52 02 52 02
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique strength model were derived, with their values listed in Table 3.1, and material properties for brick and mortar were coded into a finite element program LS-DYNA (LSTC 2007). The key parameters for using in simulations of masonry basic cell are listed in Table 3.1. Table 3.1 Material properties for brick and mortar c E ,E (GPa) G (GPa) (cid:11) (cid:3)(MPa) (cid:3)(MPa) (cid:9) k (MPa) c t c t c brick 5.27 2.2 0.2 3.55 35.5 0.47 3.73 mortar 0.44 0.18 0.3 0.6 6.14 0.47 0.65 A general-purpose finite element program LS-DYNA was used in this study to calculate the stress-strain relationships of the basic cell as shown in Figure 3.1b. LS-DYNA provides a variety of material models for analysing masonry structures. According to a previous research (Davidson et al. 2004a), four material models perform well in simulating bricks under blast loading. The possible candidates are β€œSoil and Foam”, β€œBrittle Damage”, β€œPseudo Tensor”, and β€œWinfrith Concrete”. The material Soil and Foam is a cost-effective model with fewer inputs, and still gives reliable results. The yield criterion of the material model β€œSoil and Foam” is based on Drucker-Prager strength theory as follows (cid:12) (cid:13) (cid:14)(cid:6) J (cid:7) a (cid:8)a p(cid:8)a p2 Eq. 3-9 2 0 1 2 where p is hydro pressure, which is equal to I /3. On yield surface, it has 1 (cid:12) (cid:13) J (cid:7) a (cid:8)a p(cid:8)a p2 (cid:6)0 Eq. 3-10 2 0 1 2 Then, constants a , a and a in Soil and Foammodelare given by: 0 1 2 26
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique a (cid:6) k2 0 a (cid:6) (cid:7)6(cid:9)k Eq. 3-11 1 a (cid:6)9(cid:9)2 2 Considering the limited material properties and the efficiency of simulation, the β€œSoil and Foam” model in LS-DYNA was selected to model both brick and mortar in this study, as the model is efficient and requires fewer inputs. The model simulates crushing through the volumetric deformations, and a pressure-dependent flow rule governs the deviatoric behaviour with three user-specified constants. Volumetric yielding is determined by a tabulated curve of pressure versus volumetric strain as shown in Figure 3.4 (LSTC 2007). The actual input constitutive relationships are shown in Figure 3.5, and elastic unloading from this curve is assumed to be a tensile cut-off. One history variable, the maximum volumetric strain in compression, is given. If the new compressive volumetric strain exceeds the given value, loading is indicated. When the yield condition is violated, the updated trail stresses are scaled back. If the hydrostatic tension exceeds the cut-off value, the pressure and the deviatoric tensor would be zeroed (Davidson et al. 2005; LSTC 2007). Figure 3.4 Volumetric strain versus pressure curve for soil and crushable foam model (LSTC 2007) 27
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique simulations of complex models, the equivalent tensile curve shows some ductility. This is because individual elements did not fail at the same time under tension. Therefore, there were always some elements that could carry loads until the specimen was cut-through. (1) Identification of inputs for numerical model Although the key parameters have been already obtained from material tests, there are still some parameters that have not yet been determined. For example, parameters such as the bulk modulus were derived by numerical simulations, while key parameters such as the shearing modulus and cut-off tensile strength were estimated from the test results directly. For common bricks and mortar, m (Eq. 3-7) equalled 10. Thus, for brick, a , a and a 0 1 2 equalled 2.82Γ—1012, 4.76Γ—1016 and 2.008. For mortar, a , a and a equal 4.16Γ—1011, 0 1 2 1.83Γ—106 and 2.008. The material card used in the analysis for β€œSoil and Foam” is listed in Table 3.2 with corresponding tabulated values. Values for the bulk unloading modulus, volumetric strain values, and their corresponding pressures were estimated from the results of Griffith’s tests (Griffith and Vaculik 2005) firstly, and then were verified by simulating the compression of 5-layer-brick model. Description of the input parameters is listed in Table 3.2. The shear modulus G was E calculated from Young’s modulus by using formula G(cid:6) , and a ,a ,a were 2(1(cid:8)(cid:15)) 0 1 2 calculated from Eq.3-10. The unloading bulk modulus can be gained from test, and must be greater than Young’s modulus. However, in this study, trial simulations were carried out to estimate the value of BULK, and it was found to be approximately 2.5 times greater than Young’s modulus (1.8Γ—1011 Pa). The experimental tensile strengths were reported, ignoring the presence of the cores. Hence, for the detailed finite element model, the test values were adjusted to account for the holes in the bricks. 29
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique Aiming to simulate the compression test, a 5-layer-brick finite element model was built as shown in Figure 3.8. The boundary conditions were set the same as the test, and the results of stress and strain were obtained from the elements with the same location of the gauges in the compression test. The comparison of the test result and simulation result are presented in Figure 3.9. Due to lack of test data in the plastic phase, the results were only compared in elastic phase. From Figure 3.9, it can be found that the trend line of the simulation result matches well with that of the test result, verifying the input material properties in Soil and Foam model. 20.0 15.0 Test result 10.0 Simulation result 5.0 0.0 0 0.0001 0.0002 0.0003 0.0004 Strain Figure 3.9 Stress-strain curves of the simulation and tests 3.2.3. Masonry Basic Cell and Convergence Tests The first step of the homogenization process is to pick up masonry basic cell (Figure 3-1) with the common constitutive material properties form target masonry walls. The basic cell should contain all the participant materials, constitute the entire structure by periodic and continuous distribution, and also satisfy the requirement of minimum 32 )aPM( ssertS
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique The masonry basic cell is a finely meshed. 8-node solid element, with 24 degrees of freedom was used to represent the cell. Because the full integration of the element may produce element locking problem, which makes the elements hard to deform, the one-point integration element was used to get correct results. In this case, hourglass energy was monitored to guarantee of the reliable results. Usually, the hourglass energy is limited to 5% of total internal energy. Convergence tests were conducted to determine the minimum number of elements needed to achieve a reliable estimation. Theoretically, masonry basic cells with more elements give more reliable results, but the calculation time for such a test is significantly greater. Therefore, convergence tests were performed to choose an efficient model. The finite element mesh used in the numerical model of the basic cell is shown in Figure 3.10. As shown, the 10-core clay brick unit and mortar in the basic cell were discretized into a number of solid elements. A convergence test on the influence of element size on computational accuracy was carried out by halving the size of the element for both brick and mortar while keeping loads on the basic cell unchanged. This test was continued until the difference between the results obtained with two consecutive element sizes was less than 5%. The test was performed by applying simple elastic properties to the basic cells, and setting them under compressive state. The boundary condition was set as vertical uniaxial compression, the bottom was all fixed, and displacement through the Z axial was applied as loading on the top. Five models with different numbers of elements were tested, with the results summarized in Table 3.4. The model with the largest number of elements (23750) was considered to provide the most reliable result, and, as such, the results of the other four models were compared with it. In this simulation, the average stress, strain and Young’s modulus of central elements were compared. From the results presented in Table 3.4, it is concluded that all the models gave reliable results. Because of this, the most effective model with 3560 elements for masonry basic cell was chosen. 34
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique Table 3.4 Average stress and strain of central elements Model Stress (MPa) Strain (1Γ—10-4) Young’s Modulus (MPa) Difference 3560 -2.03 -5.30 3826 0.15% 5760 -2.03 -5.30 3829 0.25% 6144 -1.97 -5.16 3825 0.13% 10208 -2.01 -5.27 3823 0.07% 23750 -2.02 -5.30 3820 Because of the complex internal structure of the cored brick, it would be difficult to build a model with less than 3000 elements. Moreover, the dimensions of elements should be kept similar to ensure the reliability of results. Considering the influence of this factor, models with fewer elements were not tested. Thus, 3560 eight-node solid elements were used in the numerical model of the basic cell to achieve the reliable estimation. The final numerical model used in the simulation is shown in Figure 3.10(a). Figure 3.10 (b) and (c) show two parts – bricks and mortar joint, and containing 3560 elements totally. 3.2.4. Simulated Stress-Strain Relationships of the Masonry Basic Cell The masonry basic cell was simulated under varieties of loading states to plot stress-strain curves and derive the equivalent material properties. The loading states include compression-compression, compression-tension, shearing, and compression-tension-shearing. For compressive or tensile stress state, uniform displacements were applied as compressive loading or tensile loading on the surfaces of masonry basic cell. To gain the equivalent material properties and yield surface, the response of the basic cell under compressive-compressive, compressive-tensile, tensile-tensile, 35
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique compressive-shear and tensile-shear stress states were simulated. Over 50 cases were simulated, and the calculated results are presented in Figure 3.11, Figure 3.12, and Figure 3.13. Figure 3.11 shows the typical stress-strain curves of the basic cell under uniaxial compressive-compressive stress states. As shown in Figure 3.11a, the uniaxial compressive strength in the Z direction is 15.7 MPa, which is quite close to the experimental result of ultimate masonry compressive strength 16.0 MPa, carried out by Griffith and Vaculik (2007). It was shown that the uniaxial compressive strengths of the basic cell in the X and Y directions were 7.88 MPa and 7.39 MPa from the simulation results of uniaxial compressive-compressive states in X and Y directions, respectively. This indicated that the geometry of hollow bricks with ten cores reduced the compressive strength of the basic cell in both X and Y directions significantly. As the basic cell is under biaxial or triaxial compressive states, its strength enhancement in the Z direction is not observed, although there are significant strength enhancements in both X and Y directions. When the basic cell is under biaxial compressive loads in the X and Z directions, as shown in Figure 3.11d, its maximum compressive strength in the Z direction is 15.0 MPa, slightly smaller than its uniaxial strength. The maximum strength in the Y direction is 24.8 MPa, which is much higher than its uniaxial compressive strength. It is also shown in Figure 3.11f that the maximum compressive strengths of the basic cell under triaxial compressive states in X, Y and Z directions are 8.73, 17.4 and 13.8 MPa, respectively. In addition, the compressive strength in the Z direction is slightly smaller than its uniaxial compressive strength. It should be noted that due to different dimensions of the basic cell in X, Y and Z directions, the ratios of the displacement must be set appropriately. In the X and Z directions, as shown in Figure 3.11d, and in the X, Y and Z directions, as shown in Figure 3.11f, the ratios are set to be 4:3 (u:w) and 4:2:3 (u:v:w) according to the dimension of the representative element. This ensures that the strain ratios in Y and Z directions and in X, Y and Z directions are about 1:1 and 1:1:1. 36
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique strength of the basic cell in the Z direction is much smaller than tensile strength of mortar (0.6 MPa) as the volume of the cores is counted as part of the total volume of the basic cell, as well as geometric size influence. The simulated results also indicate that there is not a significant tensile strength enhancement in the Z direction when the basic cell is under biaxial or triaxial tensile stress. In a tensile-compressive stress state, the ultimate tensile strength slight increases and it can be observed from Figure 3.12e that the basic cell fails owing to tensile strain before the compressive strength reaches the maximum value. When the basic cell is in triaxial tensile states (see Figure 3.12f), its tensile strengths in the X and Y directions are reduced, although there is a slight increase in its tensile strength in the Z direction. The representative stress-strain curves of the basic cell under the compressive-shear and tensile-shear stress state are shown in Figure 3.13. The ultimate shear strengths(cid:16) , (cid:16) and (cid:16) under pure shear condition are 0.78 MPa, 1.58 MPa and zx zy yx 1.28 MPa, respectively. It is also shown in Figure 3.13b that under compressive-shear stress state, the basic cell fails due to shear strain before the compressive strength reaches the maximum value. 9.00E+05 0.788MPa 3.00E+06 2.07MPa (cid:4) zx z (cid:3) (cid:3) y xx 0.00E+00 z u -0.0026 -0.0013 0 0.0013 0.0026 4.50E+05 w u -3.00E+06 x u -6.00E+06 (cid:2) u 0.00E+00 xx w 0 (cid:3) 0.005 0.01 -9.00E+06 u:w=1:1 zx ZX-Shearing ZX Z (a) (b) Figure 3.13 Stress-strain relation of the masonry basic cell in a shear stress state 39 )aP( (cid:4) xz
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique interlaminar normal direction and a single interlaminar shear direction. For the normal component, failure can only occur under tensile loading and for the shear component, the behaviour is symmetric around zero. There are two ways of applying a force to enable a crack to propagate are identified in this model, being β€œMode I crack”, opening mode (Figure 3.17I, a tensile stress normal to the plane of the crack) and β€œMode II crack”, sliding mode (Figure 3.17II, a shear stress acting parallel to the plane of the crack and perpendicular to the crack front). I II Figure 3.17 Smeared crack model under mode I and II Two principle failure directions were specified for this model. Z axial was defined as the normal direction, and an ultimate normal tensile stress was given as 0.85 MPa. Due to torsion shear failure in bed joint, stepped failure was observed in the tests of URM walls by Griffith et al. (2007).Therefore, XY was defined as the shear direction, and a derived ultimate shear stress was given as 1.28MPa. 3.4. VALIDATION OF HOMOGENIZED MODEL 3.4.1. Experiments of Masonry Walls Two short masonry walls were tested under uniform static loading by Griffith et al. 45
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique (2007). The experimental results were used to validate the numerical results. And the configuration of this experiment is presented in Table 3.6. Bottom edges were mortar bonded to the floor, and laterally supported by steel members, meaning, the edge connection was considered as fixed. Steel angles were used to provide lateral restrain on the top edges for both the wall with pre-compression and the wall without pre-compression. Restrain of the vertical edges was carefully considered, due to its significant effect on the results of two-way bending test. As shown in Figure 3.18, return walls were used to support the main walls, and were restrained from rotation. A uniform vertical pre-compression 0.1 MPa of stress was applied to the top of a short wall. Table 3.6 Wall geometry and boundary conditions (Griffith et al. 2007) Wall Geometry and Support Conditions Pre-compression ((cid:3)) v 0.1 MPa 0 MPa Front side Return wall Rear side Figure 3.18 Short return walls used to stabilize walls 46
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique A uniform out-of-plane pressure was applied on the outside surface of the main wall. Airbags were used to provide the static loading, and distribute the pressure uniformly. Only the solid portions of the walls were acted on by airbags, meaning the opening part did not carry any loads. The arrangement of the airbags is shown in Figure 3.19. The load applied on the wall from the airbags was measured using load cells positioned between the airbag backing board and the reaction frame. In addition, the pressure acting on the wall surface was calculated by dividing the total load by the area of the wall. Linear variable differential transformers (LVDT) were used to measure displacements at different targets. The out-of-plane pressure applied to both of the short walls reached 8.5KPa. Details about the experimental study can be found in (Griffith et al. 2007). 1800Γ—600 1800Γ—600 1800Γ—600 1800Γ—600 Figure 3.19 Airbag arrangement 3.4.2. Simulation of Masonry Walls The developed homogenized material model was used to simulate the response of an unreinforced masonry (URM) wall under out-of-plane static loading, with and without pre-compression 0.1 MPa in the vertical direction as shown in Figure 3.20. The wall was 2.5m(cid:10)2.5m in dimension and had a concentrically positioned opening of 1.2m(cid:10)1.0m. The same masonry wall was also analysed with a distinct model in which brick and mortar materials were discretized. The distinct model was built based on the masonry basic cell, consisting of about 50 thousand elements. As this model 47
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique 3.4.3. Experimental and Numerical Validation The test data was used to verify the experimental results. The numerical verification was achieved by comparing the simulation results of the distinct and homogenized models with test data. Results of the pressure-displacement relationship and crack patterns were compared with results from simulations of distinct models as experimental validation. Figure 3.22 shows the pressure-displacement relationship derived from tests and a numerical simulation of the wall with and without pre-compression 0.1 MPa at a target. As shown in Figure 3.22a, both the homogenized model and distinct model give a good prediction of the URM wall response without pre-compression, as compared with those obtained by experimental tests. However, with the same computer system, the time required to obtain a solution using the distinct model was 20 hours, while only 4 minutes were needed for the simple homogenized model. Again, similar responses were observed from the both models in comparison with the test results with pre-compression 0.1 MPa, as shown in Figure 3.22b. The results of the simulation with the smeared-crack model are also plotted in Figure 3.22b, and it can be seen that the curves of the simulation and test match well. However, crack patterns affect the section of curve where step cracks appear in the test. In the simulation using the smeared-crack model, the crack pattern (Figure 3.24) was not as accurate as in the distinct model. Therefore, from comparison of the pressure-displacement curves, more stiffness was observed from the smeared-crack model. With the same computer system, the calculation time for the smeared-crack model was 15 minutes. 49
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique (a) without pre-compression (b) with pre-compression 0.1 MPa Figure 3.22 Comparison of results from the short wall with and without pre-compression test and simulation By defining an ultimate strain for materials, elements can be removed during simulation. In this way, cracks were simulated using a distinct model on URM walls shown in Figure 3.23. Compared with test results, crack patterns match quite well in these two cases. The cut-through cracks were not observed, indicating that the failure of bricks was not accurately modelled in the numerical simulation. It should be noted that although the homogenized model gives a reliable estimation of the global response of URM wall to static loads in far less time than the distinct model, it may yield inferior predictions of crack patterns of the URM wall compared with the distinct model. This is because the weak mortar joints may significantly affect the crack patterns. Figure 3.23 shows cracking patterns from tests with pre-compression 0.1 MPa in comparison with simulation of distinct model. The shading indicates the displacement distribution normal to the plane of the wall. As shown, the distinct model gives an accurate prediction of the crack patterns, whereas, the homogenized model does not simulate crack patterns well. Therefore, for simulating local damage of URM walls, the distinct model is a useful tool, although it is computational intensive. 50
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Chapter 3: Numerical Simulation of URM Walls by Using Homogenization Technique 3.5. CONCLUSIONS This chapter presented numerical investigation of the ten-core brick URM wall using the homogenization technique. The equivalent material properties of the masonry unit such as the elastic moduli and failure characteristics were derived by numerical simulation of a basic cell under various boundary conditions. The developed homogenized model is then used to simulate the response of a URM wall with an opening under static loading. It was found that the simulated results using the homogenized model agree well with those obtained from the distinct model and test results. However, far less time is required for a solution using the homogenized model in comparison with distinct model. The developed homogenized model can be used to simulate large-scale masonry structures under various loads. It is worth noting that although the homogenized model has demonstrated its computational efficiency to predict the global response of the URM wall, it may not give a good simulation of local damage such crack patterns of the URM wall in comparison with the distinct model. 52
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading 4. SIMULATION OF FRP REPAIRED URM WALL UNDER OUT-OF-PLANE LOADING 4.1. INTRODUCTION The retrofitting of masonry structures with near-surface mounted (NSM) FRP plates and externally bonded (EB) FRP plates has proven to be an innovative and cost effective strengthening technique. The behaviour of such FRP-strengthened URM walls is often controlled by the behaviour of the interface between the FRP and masonry, which is investigated using a pull-test commonly. In modelling the performance of the FRP retrofitted URM wall properly, the key step is to simulate the interface behaviour between masonry and FRP retrofits. Numerical methods have been used to simulate the interfacial behaviour of FRP-to-concrete (Al-Mahaidi and Hii 2007; Lu et al. 2006; Lu et al. 2007). Usually, there are two approaches to model debonding behaviour in FRP strengthened RC members. One approach is to employ a layer of interface elements with zero-thickness between the FRP and concrete element to simulate debonding failure. Although the bond slip behaviour can be specified in the interface elements, it is not a truly predictive model due to the zero thickness assumption for the interface elements. The second approach is to use a thin layer of concrete elements adjacent to the adhesive to simulate cracking and debonding failure. However, some research has shown that it is difficult to use appropriate concrete models to simulate debonding behaviour. Although the interfacial behaviour of FRP-to-concrete bond has been studied in pull tests recently, few studies have been conducted to investigate the bond-slip and load-displacement behaviour of the FRP-to-masonry interface in pull tests. 53
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading In this Chapter, a numerical model will be used to simulate the response of the FRP repaired URM wall under out-of-plane loads. The FRP-to-masonry interface is modelled by a layer of interface elements or contact surface of zero thickness. The interface element model and contact surface model were validated by simulating the bond-slip behaviour of pull tests of both EB and NSM CFRP plate bonded to a five-brick high masonry prism. The masonry prism in pull tests was modelled either by the derived homogenized model or by the commonly used smeared crack model. A distinct model was also employed to model masonry prism behaviour for a comparison. The efficiency and accuracy of the homogenized model was verified from simulation of the pull tests in comparison with the distinct model and the smeared crack model. The homogenized model, together with the interface element model, was then employed to simulate a severely damaged URM full-scale wall, previously tested under reversed-cyclic loading, repaired with NSM CFRP plates under out-of-loads. The smeared crack model was also used to model the response of the FRP repaired URM wall. It was found that the simulated results predicted using the homogenized model fitted well with test data. 4.2. MATERIAL MODELS IN SIMULATION 4.2.1. Masonry The distinct model, homogenized model and smeared crack model validated in Chapter 3 were used to model the performance of the 10-core clay brick masonry in both pull tests and full scale wall under out-of-plane loading tests. 54
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading 4.2.2. FRP Models FRP composites, which are adhesively bonded to the masonry, can be modelled using an elastic-brittle material model. Both CFRP and GFRP plates were used in pull-tests. The reinforcing strips used in NSM pull-test were carbon fibre strip CFRP. The width of the carbon FRP strip was 20mm, and the thickness was 1.2mm. The material properties of CFRP were tested by Yang (2007) and the manufacture with results shown in Table 4.1. The average values appear to be comparable with the manufacturer’s data. Table 4.1 Carbon FRP material properties (Yang 2007) NOTE: This table is included on page 55 of the print copy of the thesis held in the University of Adelaide Library. Table 4.2 GFRP material properties (Yang 2007) NOTE: This table is included on page 55 of the print copy of the thesis held in the University of Adelaide Library. The glass FRP (GFRP) material properties were determined based on the tensile test performed by Yang (2007) and are summarised in Table 4.2. The average of rupture 55
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading strain was found to be approximately 11500 microstrain. The experimental values for Young’s modulus and strength of the GFPR strip are 19.3 MPa and 223 MPa, respectively. 4.2.3. Bond-Slip Models Adhesive material is used in practice to produce a continuous bond between the FRP and masonry. It can help FRP strips to develop full performance by transferring shear stress inside the layer of interface between FRP and masonry. Therefore, the interface is the key component of FRP-to-masonry bond. The behaviour of interface between the masonry and FRP is based on the strength properties of the epoxy adhesive. The adhesive had tensile strength of 13.9 MPa and Young’s modulus of 6.7 GPa. The tensile strength of the adhesive material is much greater than that of masonry, hence, a failure surface was found in the masonry, but not in the adhesive layer in experiments. Therefore, to achieve the goal of simulating the pull test and studying the debonding behaviours, the interface consisting of the adhesive layer and a thin masonry layer must be simulated accurately. The interface was modelled using two methods in this study: a thin layer of interface element model and a contact surface model. Figure 4.1 illustrates the interface element model and contact surface model. As shown in Figure 4.1a, the interface elements with a thickness of 1mm are adjacent to FRP plates and masonry while the FRP plate and masonry are contacted directly in a contact model as shown in Figure 4.1b. Since there is no thin layer of interface elements in the contact surface model, the number of elements used model will be reduced. Therefore, the contact model can be solved much more quickly. 56
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading (a) Interface element method (b)Contact surface method Figure 4.1 Interface elements model and contact model For the interface element model, the interface was modelled as a thin layer of elements with thickness of 1 mm. The interface element behaved like an isotropic elastic material. The strength criterion of the interface material was dominated by debonding failure, i.e., shear failure. The post-failure process of the interface elements was controlled by fracture energy, which can be determined from the shear-slip curve. Figure 4.2a shows the experimental local bond-slip curves from pull tests, which can be idealised as a bi-linear bond-slip model as shown in Figure 4.2b (Yang 2007). Both shear debonding failure and tensile failure dominate the strength criterion of the thin layer interface material. The post-failure process of the interface material is controlled by shear fracture energy and tensile fracture energy, which equals to the area under the curves as shown in Figure 4.3a, and can be estimated by the local bond-slip models in pull tests. The relationship between shear stress and local slip can be identified by defining the ultimate stress (cid:7), the f corresponding slip at peak shear stress, (cid:8) , and slip at zero shear stress, (cid:8). The shear 1 f fracture energy was estimated according to the average value of the areas under experimental bond-slip curves in a previous study (Yang 2007). (cid:3) is assumed to be ft the tensile strength of brick units and tensile fracture energy rate G = 13.2J/m2, ft (cid:3) =3.55MPa (Seracino et al. 2007). The inputs of (cid:7) and G will vary with different ft f f retrofitting techniques. It was found that for the NSM model, the maximum shear strength was 14.5 MPa, and shear fraction energy was 5000N/m. For EB model, the maximum shear strength and shear fraction energy were found to be 5.87MPa and 57
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading were used in the near surface mounted specimen. In the testing, the bottoms of the specimens were fixed, and a tensile load was applied to the top of FRP strips until debonding occurred. The load and strains along FRP strips were recorded in these pull tests as shown in Figure 4.5. The local bond-slip curves and global load-displacement curves were estimated from the recorded data. Figure 4.6 shows debonding failed along the FRP strips within masonry, while the adhesive material was undamaged. Therefore, the interface between masonry and FRP strip was the key component. Coding the material models for FRP, masonry and the interface into a finite element program LS-DYNA, the interface element model and contact surface model were validated by simulating the bond behaviours of EB GFRP and NSM CFRP plates to masonry in the pull tests. aluminium PIC grip strain restraining gauge FRP EB steel plate position strip strain gauges quick masonry drying prism paste (a) EB (b) NSM Figure 4.5 Pull-test specimens (a) Detached glass FRP strip (b) failed surface of brick prism Figure 4.6 GFRP fully debonding failure 61
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading 4.3.2. Distinct Models A distinct model for masonry introduced in Chapter 3 was used in the simulation of the pull tests. Figure 4.7 shows distinct numerical models of NSM and EB pull-tests. The top surface of the masonry block was fixed in the vertical direction to model the restraint plate, and the bottom of the model was fixed in all degrees of freedom. The tensile load in the numerical model was applied on the top of FRP strips by the displacement control method until debonding occurred. Both CFRP and GFRP were modelled using an elastic-brittle material model. Rupture of FRP plates was controlled using principle strain values in this study. Both the interface element model and contact surface were used to model the interface between FRP and masonry prism in the simulation. Gauge (a) EB pull test (b) NSM pull test Figure 4.7 Distinct numerical models of NSM and EB pull-tests Figure 4.8 shows the local bond-slip relationships from experiments and numerical simulation of the pull tests using interface element method. As shown in Figure 4.8a, the interface element model gave good predictions of the local bond-slip relationship 62
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading EB GFRP model NSM CFRP model Figure 4.13 Crack patterns It should be noted that although both the interface element method and contact surface method gave reliable estimations of local bond-slip relationships and global load-displacement curves for NSM and EB FRP retrofitted models in pull tests, the time spent in contact model is less than that in interface element model, due to its simple stress transference process. In the models with same number of elements, the contact model saved approximately 50% to 80% calculation time, indicating this model is more efficient than NSM and EB retrofitted members. Moreover, compared with the interface element model, there is less limitation in meshing geometric models, and thus numerical models can be further simplified to save more calculation time. However, the contact surface model may not yield reasonable predictions of debonding failure mechanism of the pull tests as good as the interface element model due to the zero thickness of the interface. 4.3.3. Homogenized Model and Smeared Crack Model The homogenized model derived in Chapter 3 for masonry together with the elastic material model for FRP and interface element model were coded into the finite element program LS-DYNA to simulate the bond behaviours of EB GFRP and NSM CFRP plates to masonry in pull tests. Figure 4.14a and Figure 4.14b show the 66
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading homogenized models of pull-tests of NSM CFRP plates and EB GFRP strips bonded to two five-brick high masonry prisms. In order to check the reliability and computational efficiency of the homogenized model in the numerical simulation, the same pull tests were also analysed with the distinct model and the smear crack model. (a) Homogenized model of EB pull test (b) Homogenized model of NSM pull test Figure 4.14 Homogenized models of pull tests Figure 4.15 shows the local bond-slip relationships from experiments and numerical simulation of the pull tests using the homogenized model and the distinct model. It can be observed in Figure 4.15a that both the homogenized model and the distinct model gave good predictions of the local bond-slip relationship for the EB GFRP strip at 56 mm below the top surface as compared with those obtained from pull tests. More accurate results were observed from the simulated local bond-slip relationships of NSM CFRP plate at 20.5 mm below the top surface from pull tests in comparison with the test results as shown in Figure 4.15b. Figure 4.16 shows the corresponding global load-displacement curves from the numerical simulation and test data, where it can be seen that numerical results from the homogenized model and distinct model agreed reasonably well with test data. It should be noted that although the layout of the five-brick high masonry prism in Figure 4.14a was different from that of basic cell shown in Figure 4.14b, the simulation demonstrated 67
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading that both models gave good results, indicating that the homogenized model derived from basic cell of masonry in Chapter 3 can also be used to simulate EB GFRP and NSM CFRP plates to five-brick high masonry prism. 6.00E+06 Test 1.50E+07 Distinct model Test Homogenized model Distinct model 4.00E+06 1.00E+07 Homogenized model 2.00E+06 5.00E+06 0.00E+00 0.00E+00 0 0.0005 0.001 0.0015 0 0.0005 0.001 0.0015 0.002 Slip (m) Slip (m) (a) EB GFRP retrofitted model (b) NSM CFRP retrofitted model Figure 4.15 Comparison of results of local bond-slip relationships in pull tests 6.00E+04 2.40E+04 4.00E+04 1.60E+04 Test Test 8.00E+03 Distinct model 2.00E+04 Distinct model Homogenized model Homogenized model 0.00E+00 0.00E+00 0 0.0005 0.001 0.0015 0 0.0005 0.001 0.0015 0.002 Displacement (m) Displacement (m) (a) EB GFRP retrofitted model (b) NSM CFRP retrofitted model Figure 4.16 Comparison of results of load-deflection curves in pull tests The same local bond-slip relationships in the above pull tests were also simulated using the smear crack model. Figure 4.17 shows a comparison of the simulated results using the smeared crack model and the distinct model with the test data. It can be observed that the smear crack model also predicted the local bond-slip relationships for both NSM and EB FRP plates bonded to masonry prisms very well. Figure 4.18 shows a comparison of global load-displacement curves in a pull test 68 )aP( sserts raehS )N( daoL )aP( sserts raehS )N( daoL
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading using the smear crack model and distinct model. As shown, reasonable predictions were obtained for both FRP strips or plates bonded to masonry prisms in pull tests. 6.00E+06 1.50E+07 Test Test Distinct Model Distinct model 4.00E+06 Smeared crack model 1.00E+07 Smeared crack model 2.00E+06 5.00E+06 0.00E+00 0.00E+00 0 0.0005 0.001 0.0015 0 0.0005 0.001 0.0015 0.002 Slip (m) Slip (m) (a) EB GFRP retrofitted model (b) NSM CFRP retrofitted model Figure 4.17 Comparison of results of local bond-slip relationships in pull tests 2.40E+04 6.00E+04 1.60E+04 4.00E+04 Test Test 8.00E+03 2.00E+04 Distinct model Distinct model Smeared crack model Smeared crack model 0.00E+00 0.00E+00 0 0.0005 0.001 0.0015 0 0.0005 0.001 0.0015 0.002 Displacement (m) Displacement (m) (a) EB GFRP retrofitted model (b) NSM CFRP retrofitted model Figure 4.18 Comparison of results of load-deflection curves in pull tests It should be noted that while distinct, smeared crack and homogenized models all gave reliable estimates of local bond-slip and global load-displacement for pull tests, the solution time varied significantly. In the same pull test simulation, the homogenized model could save about 75% and 90% calculation time, in comparison with the smear crack model and the distinct model. This is shown in Figure 4.19, and indicates that the homogenized model is the most efficient to model NSM and EB plates bonded to masonry prisms in pull tests. It should also be noted that although both the homogenized model and smear crack model gave accurate 69 )aP( sserts raehS )N( daoL )aP( sserts raehS )N( daoL
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading prediction of results of pull tests with far less time compared with the distinct model, it may not yield reasonable prediction of debonding failure mechanism of the pull tests as good as the distinct model because the weak mortar joints may significantly affect the debonding process. 80 Distinct model Homogenized model 60 Smeared crack model 40 20 0 Simulation of pull tests Figure 4.19 Comparison of computing time with different models in pull tests 4.4. APPLICATION OF THE NUMERICAL MODELS FOR FRP REPAIRED URM WALLS UNDER OUT-OF-PLANE LOADING The above validated numerical models were coded into the finite element program LS-DYNA to simulate the response of two FRP repaired URM walls (with window openings), under reversed-cyclic loading. The two walls were repaired, respectively, with NSM CFRP plates and EB GFRP strips and tested under two-way monotonic out-of-plane bending with pre-compression 0.1 MPa in the vertical direction. The same tests were also analyzed with the smear crack model for a comparison. Figure 4.20 shows the damaged URM wall with opening repaired with two NSM CFRP strips with 20 mm wide x 1.4 mm thick symmetric fixed in vertical direction. The wall configurations and existing crack patterns in the experimental study were also illustrated in Figure 4.20. Figure 4.21 shows the damaged URM wall repaired with 70 )emit tinu( emit noitaluclaC
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading five EB 77 mm wide x 2.0 mm thick prefabricated GFRP strips spaced at 500 mm, with two strips also placed adjacent to the window opening. The details of existing crack patterns are depicted in Figure 4.21 and the experimental setup of the two FRP repaired damaged URM walls were shown in Figure 4.22. In these experimental tests, airbags were used to apply lateral pressure onto the FRP strengthened URM wall specimens to simulate out-of-plane load induced by earthquakes. The load applied on the wall using the airbags was measured using load cells positioned between the airbag backing board and the reaction frame and the pressure acting on the wall surface was calculated by dividing the total load by the area of the wall. Linear variable differential transformers (LVDT) were used to measure displacements at different targets. Strain gauges were placed on the FRP plates at different points to record stress-strain curves. Details about the experimental study can be found in (Yang 2007). V1 V2 SG0 SG8 SG1 SG7 SG6 SG2 SG3 SG5 SG4 289 1922 289 650 1200 650 Strain Gauge LVDT (a) Crack patterns (b) Locations of two NSM plates Figure 4.20 Configuration of the damaged URM wall repaired with two NSM plates 71 041 015 006 007 009 001 002 059 052 064 009 0052
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading V1 V2 V3 V4 V5 SG1 SG4 SG11 SG18 SG25 SG5 SG12 SG19 SG26 SG6 SG13 SG20 SG27 SG2 SG7 SG14 SG21 SG28 LVDT 1 LVDT 2 LVDT 3 SG8 SG15 SG22 SG29 SG9 SG16 SG23 SG30 SG3 SG10 SG17 SG24 SG31 1550 500 500 500 500 Strain Gauge LVDT (a) Crack patterns (b) Locations of five EB strips Figure 4.21 Configuration of the damaged URM wall repaired with five EB strips (a) NSM FRP repaired URM wall (b) EB FRP repaired URM wall Figure 4.22 Experimental setup for the FRP repaired damaged URM wall Figure 4.23 shows the numerical models for the two FRP repaired URM walls. Both the homogenized model and smear crack model were used to model the behaviour of masonry. The validated interface element models in the above section were used to model the behavious of the bond-slip of FRP-to-masonry interface for NSM and EB retrofitting. In the numerical model, existing crack patterns of the two specimens tested under reversed-cyclic loading, shown in Figure 4.20a and Figure 4.21a, were modelled as contact surfaces between different parts of masonry as shown in Figure 4.23. Friction ratio of cracks on the contact surfaces can range from 0.7 to 2.5 (Willis et al. 2004). Since the post-static test cracking patterns on the damaged specimens were generated by the reversed-cyclic loading, the friction coefficient of 72 023 013 013 013 013 013 013 023 0052
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading 5.00E+03 4.00E+03 3.00E+03 2.00E+03 Cyclic test Static test Simulation cf=0.7 1.00E+03 Simulation cf=0.9 Simulation cf=1.3 0.00E+00 0 0.01 0.02 0.03 0.04 Displacement (m) Figure 4.25 Simulation of the last part of load-displacement curve with various coefficients of friction Figure 4.26 shows load-displacement curves from tests and numerical simulations at the target using the homogenized model and the smear crack model. As shown in Figure 4.27, both the homogenized model and smear crack model gave good predictions of the NEM CFRP repaired URM wall response as compared with those obtained by experimental tests. The distribution of maximum strains along the two EB GFRP plates obtained from numerical simulation using the homogenized model and smear crack model was in comparison with test data as shown in Figure 4.28. As shown, the homogenized model gave a more accurate prediction than the smear crack model. Similar responses were observed from the both models in comparison with the test results of EB GFRP plates repaired URM long wall as shown in Figure 4.29. It should be noted that with the same computer system the time spent for the smeared crack model to solve the problem was much more than for the simple homogenized model. 74 )aP( erusserp ecaF
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Chapter 4: Simulation of FRP Repaired URM Walls under Out-of-plane Loading 10 Test 10 Test HCoommpoogseinteiz deadm maoged eml odel Smeared crack model 8 8 6 6 4 4 V1 V2 V3 V4 V5 V1 V2 V3 V4 V5 2 2 0 1550 INSIDEFAC50 E0 500 500 500 0 1550 INSIDEFAC50 E0 500 500 500 0 20 40 60 80 100 120 0 20 40 60 80 100 120 Deflection (mm) Deflection (mm) Figure 4.29 Simulation of EB repaired URM wall using the homogenized model and smear crack model 4.5. CONCLUSIONS Pull tests have been simulated using a contact model and interface element model in the finite element program LS-DYNA. It was found that both the contact model and interface element model gave a reasonable prediction of local bond-slip relationships and global load-deflection curves for both NSM and EB FRP plates to masonry in pull tests. However, less time was required to obtain a solution using the contact model in comparison with interface element model. The contact surface model may not simulate debonding failure mechanism of the pull tests as well as the interface element model due to its zero thickness. The homogenized model, smear crack model and distinct model have been used to analyse the response of FRP plated masonry prisms in pull tests. It was found that far less time was spent using the homogenized model in comparison with distinct model and smear crack model. The homogenized model and smear crack model together with the interface element model were used to simulate two seriously damaged URM walls retrofitted with NSM and EB plates under out-of-plane loads. The homogenized model has again demonstrated its computational efficiency to predict global response of the two FRP repaired URM walls. 77 )aPk( erusserP 023013013013013013013023 )aPk( erusserP 023013013013013013013023
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls 5. MITIGATION OF BLAST EFFECTS ON RETROFITTED URM WALLS 5.1. INTRODUCTION Unreinforced masonry (URM) construction is extremely vulnerable to terrorist bomb attacks since the powerful pressure wave at the airblast front strikes buildings unevenly and may even travel through passageways, resulting in flying debris that is responsible for most fatalities and injuries. One way to protect URM construction from airblast loads is to strengthen the masonry or to enhance its ductility. Categories of available masonry retrofit include conventional installation of exterior steel cladding or exterior concrete walls, externally bonded FRP plating, metallic foam cladding, spray-on polymer and/or a combination of these technologies (Davidson et al. 2005; Davidson et al. 2004b). However, limited research has been conducted to investigate retrofitting techniques to strengthen unreinforced masonry (URM) walls against airblast loading (Baylot et al. 2005; Carney and Myers 2005; Eamon et al. 2004; Myers et al. 2004; Ward 2004). Therefore, it is necessary to study the behaviours of retrofitted URM walls under airblast loading, and develop efficient retrofit solutions to enhance blast resistance of URM construction. This chapter presents the results of numerical studies that were conducted to investigate the effectiveness of structural retrofit of URM walls by external bonded (EB) FRP plating, aluminium foam cladding, spray-on polymer and/or a combination of these technologies. A distinct model was used to model the performance of masonry, and the Drucker-Prager strength model verified in Chapter 3 was used to simulate the behaviour of mortar and bricks for masonry structures. An elastic-brittle material model was employed to model the FRP material. The interface element 78
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls model described and validated in Chapter 4 was used to model the β€œpartial-interaction” behaviours between the URM wall and the various retrofit materials. The aluminium foam was modelled by a nonlinear elastoplastic material model which was validated by test data from the manufacturer (CYMAT 2003). The spray-on polyurea and steel skin for aluminium foam was simulated using elastoplastic model. The material model β€œMAT_MODIFIED_HONEYCOMB” in LS-DYNA (Whirley and Englemann 1991) program was used to simulate the performance of aluminium foam protected URM walls subjected to airblast loads. Parametric studies were carried out to investigate the respective efficiency of different retrofitting technologies. Pressure-impulse (P-I) diagrams were used to assess damage levels of the retrofitted URM walls under airblast loads. 5.2. MATERIAL MODELS IN THE SIMULATION Distinct model for masonry derived in section Β§3.2.2, and FRP models introduced in section Β§4.2.2 were used to build models of retrofitted URM walls. With regard to debonding failure due to tension at the interface between the masonry and the bonded retrofit material, tensile failure was employed into the interface element model varied in Chapter 4. Thus, material models for spray-on polyurea, and aluminium foam were introduced in this section. 5.2.1. Material Model for Spray-on Polyurea Spray-on polyurea is a type of low-stiffness polymer without any fiber reinforcement. Davidson et al. (Davidson et al. 2005; Willis et al. 2004) who tested spray-on polyurea retrofitted concrete masonry walls, reported that the polyurea provided a high level effectiveness of migration against blast by abosribng strain energy and 79
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls preventing fragmentation. Compared with stiffer material such as CFRP, it provides a cost-effective solution, and is easy to apply. The material model MAT_PLASTIC_KINEMATIC developed for plastic material in LS-DYNA was used to simulate the spray-on polyurea. It was modelled as an elastoplastic material with material properties obtained from Davidson’s tests as summarized in Table 5.1. The failure strain for eroding elements was set as 89% (Davidson et al. 2005). Table 5.1 Material properties of spray-on polyurea (Davidson et al. 2005) NOTE: This table is included on page 80 of the print copy of the thesis held in the University of Adelaide Library. 5.2.2. Material Model for Aluminium Foam Aluminium foams are new, lightweight materials with excellent plastic energy absorbing characteristics that can mitigate the effects of an explosive charge on a structural system by absorbing high blast energy. The typical behaviour of aluminium foam in uniaxial compression is illustrated in Figure 5.1 (CYMAT 2003). As shown, the material closely resembles to that of a perfect-plastic material in compression that makes aluminium foam attractive for use in sacrificial layers for blast protection. Airblast tests on aluminium foam protected RC structural members have been conducted recently what it was found that aluminium foam was very effective to absorb airblast energy (Schenker et al. 2008; Schenker et al. 2005). Due to these results, it was believed that aluminium foam would also be very effective for protection of URM construction against airblast loads although no tests have been performed. Since field airblast tests are very expensive and sometimes not even possible to conduct due to safety and environmental constraints, numerical 80
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls simulations with a validated numerical model was used here to provide an alternative method for investigating the effectiveness of aluminium foam to mitigate airblast loads on URM construction. NOTE: This figure is included on page 81 of the print copy of the thesis held in the University of Adelaide Library. Figure 5.1 Schematic stress- strain curve of aluminium foam (CYMAT 2003) Aluminium foam sheets have a natural directionality, and the numbering convention of material directions is shown in Figure 5.2. As noted above, it has the ability to dissipate energy as a cellular solid due to very early onset of plastic yielding and large plastic deformation capability as shown in Figure 5.1. To model the real anisotropic behaviour of the aluminium foam, a nonlinear elastoplastic material model (LSTC 2007) was used separately for all normal and shear stresses. For the uncompacted material, the trial stress components in the local coordinate system are updated according to (cid:3)n(cid:8)1trial (cid:6)(cid:3)n (cid:8)E $(cid:4) Eq. 5-1 ij ij ij ij where E is elastic moduli varying from their initial values to the fully compacted ij values at V, linearly with the relative volume V (defined as the ratio of the current f volume to the initial volume): E (cid:6) Eu (cid:8)&(E(cid:7)Eu) Eq. 5-2 ij ij ij in which Eu is elastic/shear modulus in uncompressed configuration, ij 81
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls 5.3.2. URM Walls Parametric studies were carried out to estimate the response of the URM walls against airblast loads with a scaled distance increment of 0.01 m/kg1/3. It was found that the critical scaled distance to prevent the URM wall from collapse is 9.0 m/kg1/3. For URM walls under smaller blast loading (i.e. Z (cid:2) 9 m/kg1/3), damage was due to a combination of growing shear cracks and tensile cracks in mortar joints, demonstrating like step-like cracks as shown in Figure 5.9a. However, URM walls were observed to collapse immediately as shown in Figure 5.9b when subjected to larger blast loading (e.g. Z = 4 m/kg1/3), and shear failure was found near supports. The performance of non-retrofitted URM walls under blast loads was used as a β€œcontrol” case for comparison purposes. Front side Front side (a) Z=9 m/kg1/3 (b) Z=4 m/kg1/3 Figure 5.9 Performance of URM wall under different blast loads 5.3.3. NSM CFRP Retrofitted URM Walls The NSM CFRP technique for the retrofitted URM walls against blast loading was considered first. CFRP plates were applied vertically or horizontally (Figure 5.10) on 88
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls the URM wall which was simply supported at its four edges. Blast loading at different scaled distances was applied on the front surface of the wall. Simulation results are shown in Figure 5.11. It was found that maximum blast loads for the vertical or horizontal NSM CFRP retrofitted walls to resist are at scaled distances of 9 m/kg1/3. The failure models were similar as that of the URM wall. Under light impulse, the tensile and shear failure models were observed in mortar. Step-like cracks were seen and due to the FRP strips, more cracks were found in the central part of the rear side of the wall due to the tensile failure of the mortar. For the horizontal NSM CFRP retrofitted wall, mortar closed to the CFRP strips was damaged due to tensile failure, and horizontal cracks in the mortar were observed near the CFRP strips that reduced the integrity by separating the wall into several pieces. Debonding failure happened near the edges of the vertical NSM CFRP retrofitted wall, and the wall lost the enhancement from NSM CFRP strips in early stage. Compared with the behaviour of URM wall under same blast loading, the vertical or horizontal NSM CFRP retrofits do not increase the load capacity. Therefore, the NSM CFRP retrofitted technique is not considered as a suitable method to retrofit URM walls against blast loading, even if the wall is subjected to light impulse. Rear side Rear side (a)Vertically NSM CFRP (b)Horizontally NSM CFRP retrofitted masonry wall retrofitted masonry wall (Note: 2500mm Γ— 2500mm wall with four 1.2mm Γ— 20mm CFRP plates) Figure 5.10 NSM CFRP retrofitted URM walls 89
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls Rear side Rear side Figure 5.11 Debonding failure of NSM CFRP retrofitted URM walls 5.3.4. EB CFRP or GFRP Retrofitted URM Walls The EB FRP retrofitting technique was selected next. Figure 5.12a shows four 100mmΓ—2mm GFRP plates applied on the rear surface of URM wall. Numerical simulation results are illustrated in Figure 5.13. As shown, when scaled-distance Z (cid:2) 5.0 m/kg1/3, step-like cracks were distributed on the most portions of rear surface of the wall, and the debonding of FRP plates was found around the cracks. The GFRP plates still carried loads, and the retrofitted URM wall was kept under light damage level, on which little debonding was observed (Figure 5.13). Some local failure of masonry was seen in the centre of the wall with the debonding failure level at Z = 5.0 m/kg1/3, and wall failure level was observed at Z = 4.7 m/kg1/3. Local failure of the masonry was found at the portion of wall without being covered by GFRP plates. It was observed that once the debonding area exceeds 10% of the whole bonded area, the retrofitted walls begin to lose the protection from the FRP retrofits. Thus, the relevant scaled-distance and impulse were defined as critical values of the debonding failure level. The debonding patterns are shown Figure 5.13. The combined effect of horizontal plus vertical GFRP plates was then investigated by applying four vertical and four horizontal GFRP plates with dimension of 100mmΓ—2mm on the rear surface of the URM wall as shown in Figure 5.12b. The scaled-distance of wall failure level is at 4.3 m/kg1/3 (see Figure 5.14), therefore, the additional GFRP plates on the rear 90
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls A comparison of effectiveness of EB GFRP retrofitted URM walls against blast loading is shown in Figure 5.17. It is observed that GFRP applied on both surfaces provides the best protection by increasing the capability of blast-resistance to 464% compared with unretrofitted URM wall. However, it may not be cost-effective due to increase of cost for the additional layer of FRP sheets. CFRP retrofitting on URM wall was also investigated. Figure 5.18 shows the URM wall retrofitted by four CFRP plates with dimension of 50mmΓ—1.2mm on the rear surface subjected to blast loading. The simulation results shows that debonding occurred at a scaled distance of 9 m/kg1/3 and wall failure occurs at the scaled distance of 6 m/kg1/3. Thus, the CFRP retrofitting does not increase substantially the blast resistance capability of URM wall. I. Debonding failure II. Wall failure Z=9 m/kg1/3, Z=6 m/kg1/3, Impulse=0.852MPa~(cid:19)(cid:22) Impulse=1.211MPa~(cid:19)(cid:22) Rear side Rear side Figure 5.18 EB CFRP retrofitted URM walls (4 plates) For the walls with CFRP plates bonded on the entire rear surface (Figure 5.19a), wall failure occurred at a scaled distance of 3.5 m/kg1/3 (see Figure 5.20), indicating that entire surface CFRP retrofitting is similarly effective compared with the four vertical 94
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls EB CFRP plate retrofitted wall. However, when a layer of CFRP was added to the entire front surface (Figure 5.19b), the wall failed at a scaled distance of 3.3 m/kg1/3, and debonded at scaled distance of 3.7 m/kg1/3, as shown in Figure 5.21. Protection effectiveness of the various EB CFRP retrofits was compared in Figure 5.22, which shows that the effectiveness of blast resistance increases with more CFRP plates. The CFRP installed on both entire sides of the walls provides the best protection to the wall, however, compared with the wall retrofitted only on the entire rear side, the effectiveness was not improved double. The Therefore, CFRP retrofitted on front side is not a cost-effective protection. (a) Fully applied on rear side (b)Fully applied on two sides Figure 5.19 EB CFRP retrofitted URM walls on entire surface Light damage I. Debonding failure II. Wall failure Z<4 m/kg1/3 Z=4 m/kg1/3 Z=3.5 m/kg1/3 Rear side Rear side Rear side Figure 5.20 Fully EB CFRP retrofitted URM walls on back surface 95
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls 500% 464% URM wall 400% 382% EB GFRP (v4) 355% EB GFRP (v4+h4) 296% 300% EB GFRP (fully, inside) 265% 221% 221% EB GFRP (v4, 2sides) 200% EB GFRP (fully, 2sides) 142% EB CFRP (v4) 100% EB CFRP (fully, inside) 100% EB CFRP (fully, 2sides) 0% EB FRP retrofitted URM walls Figure 5.23 Comparison of EB FRP retrofitted URM walls 5.3.5. Spray-on Polyurea Retrofitted URM Walls A parametric study was carried out to investigate the effectiveness of spray-on polyurea as obviers. The spray-on polyrea retrofitted URM wall was used to study the relationship between the thickness of spray-on polyrea and deflection of the wall at scaled-distance 3 m/kg1/3 and 4 m/kg1/3. The polyurea was applied on both surfaces of the wall and the results are plotted in Figure 5.24. It was found that the thickness influences the effectiveness of the retrofit, with thicker spray-on polyurea giving better protection. The blast mitigation effectiveness of a layer of 15mm spray-on polyurea was applied to the rear surface of the URM wall is shown in Figure 5.25. In the simulation, the debonding failure was identified by the eroded bricks on the rear surface of the masonry wall. Once the debonding area of eroded surface exceeds about 10% of the entire bonding surface, the mitigation effect begins to decrease seriously. Figure 5.25 shows two failure modes for the retrofits observed in the simulations. Under great pressure, the polyurea would be mutilated closed to supports. Shown in Figure 5.26, local failure and debonding failure were observed. Debonding failure started from the 97 sllaw MRU no stiforter fo ssenevitceffE
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls Local failure of the spray-on polyurea Local failure of the masonry around the center of the wall Debonding failure Front side Figure 5.26 Local failure of the spray-on polyurea and masonry (vertical section) The results for polyurea sprayed on the both surfaces is shown in Figure 5.27. It was observed from the simulation results, that the polyurea on the front surface can enhence the wall by abosorbing more strain energy. It was found that the key factor influencing the effectiveness of the retrofits is energy absorbing capability. A comparison of the effectiveness of spray-on polyurea is shown in Figure 5.28. The wall retrofitted by a layer of 15mm spray-on polyurea on its rear surface absorbed three times more impluse energy than the unretrofitted URM wall. The increase of impulse ratio was 859% for the wall retrofitted by spray-on polyurea on both surfaces, indicating that by increasing the ductility, the masonry wall can survive much higher blast impluses. I. Debonding failure II. Wall failure Z=3.3 m/kg1/3, Impulse=3.257MPa~(cid:19)(cid:22) Z=2.3 m/kg1/3, Impulse=7.322MPa~(cid:19)(cid:22) Rear side Rear side Figure 5.27 Two sides 15mm spray-on polyurea retrofitted URM walls 99
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls 1000% 858.95% URM wall 800% Inside sprayed- on polyurea retrofitted URM wall 600% Two sides retrofitted spray-on polyurea URM wall 400% 326.84% 200% 100.00% 0% URM wall and Retrofitted URM wall Figure 5.28 Comparison of energy absorption of the spray-on polyurea retrofitted walls 5.3.6. Aluminium Foam Protected URM Walls Parametric studies were also conducted to study the response of URM walls retrofitted with a layer of aluminium foam sheet (thickness of 40 mm) covered by two 1.5mm steel sheets on the front surface (Figure 5.29). For a scaled distance of more than 4 m/kg1/3 as shown in Figure 5.30a, the protected URM wall suffered only light damage. Once the scaled distance reached 3.3 m/kg1/3, the aluminium foam sheet began to be damaed, and debonding between the steel sheets/masonry interface was found as shown in Figure 5.30b, which demonstrates that the aluminium foam sheet absorbs the airblast energy and mitigates blast effects on the URM wall, even though the URM wall is still kept under light damage condition. The aluminium foam protected URM wall collapsed as shown in Figure 5.30c as the scaled distance reaches 2.3 m/kg1/3. Once the URM wall retrofitted with a layer of a layer of 40mm thick aluminium foam on the both surfaces in Figure 5.31a, debonding failure between the aluminium foam and steel sheets/URM wall did not occur until the scaled distance reached 2.3 m/kg1/3 as shown in Figure 5.31b. URM wall failure only occured when 100 etamitlu no desab oitar eslupmI llaw MRU fo eslupmi
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls Furthermore, different types of aluminium foam sheets can have great influence on its blast energy absorption capacity. Tables 5.3 and Table 5.4 list the material properties for A356SiC030 and A356SiC020 aluminium foams. Parametric sttudies were conducted to investigate how the material properties of aluminium foam sheets (keeping all the other material properties constant) affect the blast energy absorption capacity on URM walls. Figure 5.34 shows different densities of aluminium foam sheets on the mitigation of blast effects of URM walls. The corresponding response of the aluminium foam protected wall is compared in Figure 5.36. As shown, the higher the density, the smaller the response, that is, the more effective it mitigates blast effects on URM wall. Figure 5.35 shows how thickness of aluminium foam sheets influence mitigation of blast effects on the URM wall and corresponding response of the aluminium foam protected URM walls are compared in Figure 5.37, where it can be seen that the larger the thickness, the smaller the response. Figure 5.38 plots the energy absorption of the aluminium foam retrofitted front wall with different density and thickness. As before, the higher density and thicker foam layers absorb more energy. Table 5.3 Properties of A356SiC030 aluminium foam Density (kg/m3) 300 Elastic modulus in a direction (GPa) 0.300 Young’s modulus of al (GPa) 71.0 Elastic modulus in b direction (GPa) 0.460 Poisson’s ratio 0.33 Elastic modulus in c direction (GPa) 0.575 Yield stress of al (GPa) 0.322 Shear modulus (GPa) 1.0 Compressive strength (MPa) 2.4 Densification Strain (%) 72 Table 5.4 Properties of A356SiC020 aluminium foam Density (kg/m3) 200 Elastic modulus in a direction (GPa) 0.185 Young’s modulus of al (GPa) 71.0 Elastic modulus in b direction (GPa) 0.200 Poisson’s ratio 0.33 Elastic modulus in c direction (GPa) 0.270 Yield stress of al (GPa) 0.322 Shear modulus (GPa) 0.2 Compressive strength (MPa) 1.2 Densification Strain (%) 80 103
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls transferred to the wall by absorbing more of the blast energy. However, the remaining impulse acted on the masonry wall was still too great for the soft retrofits. Therefore, a strong rear support was expected to work best with the aluminium foam. Thus, a layer of 5mm thick steel sheet was applied on the rear surface of the wall. The steel sheet on the rear surface provided better support, allowing the aluminium foam to absorb more energy. A comparison of effectiveness for the URM walls protected by aluminium foam and the combined retrofits is shown in Figure 5.42. The combination of aluminium foam with steel plate performed better than all other combinations, except the double-sided aluminium foam sheet retrofit. II. Debonding damage I. Wall failure Z=3.3 m/kg1/3, Impulse=3.257MPa~(cid:19)(cid:22) Z=2 m/kg1/3, Impulse=10.05MPa~(cid:19)(cid:22) Rear side Rear side Figure 5.39 Combination of aluminium foam with spray-on polyurea II. Debonding damage I. Wall failure Z=2.3 m/kg1/3, Impulse=7.322MPa~(cid:19)(cid:22) Z=1.95 m/kg1/3, Impulse=11.13MPa~(cid:19)(cid:22) Rear side Rear side Figure 5.40 Combination of aluminium foam and steel plates 106
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls diagram, damage levels for aluminium foam protected URM walls should be defined. For URM wall, the ultimate deflection at instability (cid:8) is predicted by using a one-way u vertical bending theory derived by Willis (Willis et al. 2004), (cid:28) (cid:3) (cid:8)0.25,gh(cid:25) ( (cid:6)t(cid:26)(cid:26) 1(cid:7) v (cid:23)(cid:23) Eq. 5-13 u (cid:27) f (cid:24) mc where t is the thickness of the URM wall, (cid:3) is the pre-compressive stress, (cid:9) is the v density of the URM, g is the acceleration due to gravity, h is the height of wall, and f is the ultimate compressive stress of mortar. The relationship of f and f is mc mc mt expressed as follows (MacGregor 1988), f (cid:6)0.53 f Eq. 5-14 mt mc where f is the ultimate tensile stress of mortar. The material properties used in this mt study are presented in Table 5.5, which gives an ultimate deflection of the 2500mm(cid:10)2500mm(cid:10)110mm URM wall was estimated to be 108mm based on Eq. 5-13. The ultimate deflection of 108mm was used as the failure criterion for the URM wall, and was also used to decide the failure mode of the foam protected URM walls. Figure 5.43 shows P-I diagram for the URM wall based on the above failure criterion. 500 400 300 URM wall 200 100 0 0 1000 2000 3000 4000 5000 I (KPa.ms) Figure 5.43 P-I diagram for URM walls against airblast loads 108 )aPK( P
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls Table 5.5 Material properties of URM wall (cid:127)(cid:8)(cid:128)(cid:129)<(cid:130)(cid:19)3) g (m/s2) f (Mpa) t (mm) (cid:9)(cid:8)(cid:128)(cid:131)(cid:132)(cid:4)(cid:133) h (mm) mt 1800 9.8 0.614 110 0 2500 Rear side Rear side Rear side (a) Before deforming (b) Compacted aluminium (c) Debonding between foam prior to debonding foam and steel sheet Figure 5.44 Deformation process of aluminium foam protected URM wall (vertical section) For aluminium foam protected URM walls, two damage levels are defined: Level 1 foam debonding failure, and Level 2, as an URM wall failure. Debonding between foam and steel sheets/masonry walls will occur when the ultimate deflection of an URM wall exceeds the debonding deflection. Since the elastic modulus of steel sheet is much greater than masonry, debonding begins to occur between the foam and steel sheets rather than between the foam and the masonry. When the debonding area exceeds 10% of the bonding area between foam and steel sheets, the aluminium foam began to damage. Thus, it affects the retrofit effectiveness greatly and characterized as debonding failure, that is, the damage Level 1. Figure 5.44 shows the debonding 109
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls failure process of aluminium foam protected URM wall. When a foam protected URM wall is subjected to airblast loads, the foam and the steel sheet will initially deform together with the URM wall (see Figure 5.44b). However, as the deformation of the URM wall increases, debonding occurs between the foam and steel sheets as shown in Figure 5.44c. When the ultimate deflection of the foam protected URM wall reaches 108 mm, it reaches the Damage Lever 2, that is, URM wall failure. Table 5.6 characterizes damage levels for aluminium foam protected URM walls under airblast loads. Table 5.6 Damage levels for aluminium foam protected URM wall Damage level Description Performance I. Debonding The debonding area exceeds Failure of foam happens. Steps failure 10% of the bonding area cracks can be observed in between foam and steel sheets, mortar joints. aluminium foam begin to disintegrate. II. Wall failure Protected URM wall reaches Foam definitely fails, and wall its maximum blast resistant collapses. Almost all the capability. Ultimate deflection mortar joints are damaged. of foam protected URM wall exceeds the critical deflection 108mm. In this study, damage levels for foam protected URM walls are identified using energy absorption ratio method. The total input energy from a blast impulse is converted into kinetic energy, with the elastic strain energy primarily stored by steel cover sheets, and inelastic deformation strain energy stored by crushing and plastic deformation of masonry and aluminium foam. At the end of the blast event, the retrofitted walls get steady, with most of the input energy being converted to deformation energy stored as internal energy mainly by wall and aluminium foam. Under small impulses, the ratio of energy absorbed by the foam and URM wall (as shown in Figure 5.45) is roughly constant since the foam and the steel sheet deform together with the URM wall. Under greater impulses, the aluminium foam is compacted, and the steel sheets may 110
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls also start to debond from the foam. The starting debonding point was defined as Damage Level 1 as shown in Figure 5.45. Further increasing the impulse cause more and more energy to be absorbed by the foam due to more foam cells rupturing until the wall reaches Damage Level 2, as shown in Figure 5.45. At Damage Level 2, the ratio of the energy absorbed by foam reaches a maximum so that it is easily identified in the curves in Figure 5.45 and Figure 5.46. Further impulse increases cause the aluminium foam to be destroyed and the URM wall to collapse. Similar phenomena were observed in the EB FRP plates (Figure 5.47) and spray-on polyurea (Figure 5.48) retrofitted URM walls. Wall collaps Critical deflection 108mm Residual deflection of wall Impulse Damage Level 1 Damage Level 2 External Work (100%) Wall failure Energy Absorbed by Al-foam Al-foam failure Energy absorbed by wall Impulse Figure 5.45 Determination of Damage Levels based on energy absorption ratio 111 llaW fo noitcelfeD laudiseR )%( oitar ygrenE debrosbA
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Chapter 5: Mitigation of Blast Effects on Retrofitted URM Walls 3000 URM 2Foam -level1 1Foam -level1 EB - GFRP - level1 2500 EB-CFRP- level1 Spray-on Polyurea – level 1 2000 125kg TNT 512kg TNT 1000kg TNT 1500 1000 500 0 0 500 1000 1500 2000 2500 I (KPa.ms) Figure 5.59 P-I diagrams for retrofitted URM walls at damage level I 5.5. CONCLUSIONS The performance of URM walls protected by various types of retrofitting technologies was simulated numerically in this study. The numerical results indicate that the aluminium foam is the most effective technique for mitigation of blast effects on URM walls. This is because the foam absorbs more blast energy compared with the other retrofitting techniques considered in this study. It was also found that both thickness and density of aluminium foam sheets greatly influences mitigation effectiveness against blast loads on URM walls. Damage levels were defined based on a collapse failure mechanism and energy absorption method. P-I diagrams for EB FRP, spray-on polyurea and aluminium foam protected URM walls based on the simulated results. 118 )aPK( P
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Chapter 6: Conclusions and Recommendations 6. CONCLUSIONS AND RECOMMENDATIONS 6.1. SUMMARY AND CONCLUSIONS Masonry buildings exhibit the vulnerability of poor blast-resistant capacity with little ductility. Aiming to find effective strengthening solutions to enhance masonry walls against explosion, this project focused on studying the performance of retrofitting techniques, such as EB FRP and NSM FRP, which have been widely use to strengthen concrete structures, because of its light weight, high strength and durability. However, the performance of the EB and NSM strips retrofits on masonry walls against blast loading was poor. This research showed that, such retrofits failed in shear or bending between strips. Hence, several other new materials, such as spray-on polyurea and aluminium foam, were also studied for mitigation of blast effect. These retrofitting systems were much more efficient. To study the bonding behaviours between masonry and retrofits, bond-slip models coded in LS-DYNA were used, and compared with pull tests for validation. Stress-slip curves and load-displacement relationship were compared, from which it was found the bond-slip model worked well. A homogenized model which performs efficiently was derived for simulating full scaled retrofitted masonry walls under out-of-plane loading. The models based on test data were verified with test results, and load-displacement curves and strain distribution along the height were compared. Results from the homogenized model matched well with experimental results. It was found that the homogenized model could represent the elastic and plastic behaviours of masonry walls. However, it did not give accurate results for post-failure zone. The numerical models developed in this study were applied to simulate the behaviours 119
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Chapter 6: Conclusions and Recommendations of retrofitted masonry wall under blast loading. To increase ductility of the wall, a new technique known as spray-on polyurea was employed in this study. It was found that the capability of absorbing stain energy was the key factor that influenced performance. A new energy absorbing material, aluminium foam, was applied to the masonry walls. To investigate the effectiveness of different types of retrofitting materials, two critical damage levels were defined. Based on simulation results, debonding failure level and wall failure level were identified and then extended to greater range of pressure and impulse relationship. Thus, pressure-impulse diagrams for various retrofitting techniques were developed. It should be noted that the numerical models and developed P-I diagrams were based on one layer of brick masonry wall with thickness of 110 mm, and panel dimensions of 2500mm Γ— 2500mm. The performance of the retrofits will vary if the thickness or dimensions are changed, especially for the aluminium foam protected masonry walls. If applying the aluminium foam material on stronger masonry wall, the retrofits would likely perform better by enhancing its capability of absorbing energy. The study provides a general approach for simulating the retrofitted masonry walls. However, further research on derived dimensionless P-I diagrams are recommended, which can be applied to wide range of masonry structures. In summary, it can be conducted that FRP material on masonry used against earthquake loads may not have the same performance in blast environments. The ability to absorb strain energy is important for protecting masonry walls against blast impulses. Further studies should be conducted that focus on the new materials. 6.2. RECOMMENDATIONS FOR FURTHER RESEARCH Based on the studies described herein, some related aspects requiring further research 120
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Chapter 6: Conclusions and Recommendations have become apparent, namely, 1. Material models for bricks and mortar could be improved to consider microscopic material failures and the effect of strain rate. This would mean more accurate results could be obtained, the relationship between retrofits and masonry would be more reliable, and accurate local failure could be observed in simulation. 2. The bond-slip model in current research is efficient, but could be improved by extending to transfer 3-D stress and strain between masonry and retrofits to simulating the physical behaviours accurately. The reasons behind different types of debonding failures could be further studied in simulation. 3. Experiments on masonry and retrofitted masonry walls under blast loading are required to verify the numerical models. Some phenomena such as local failure at different locations which influence the debonding failure should be checked using test results. Moreover, the P-I diagrams should be validated using experimental data. 4. Dimensionless P-I diagrams are required for design purposes. More data would be required to qualify the damage levels, and other failure modes would also be observed which should be considered in guidelines. 5. Investigation into retrofitted masonry walls under close bursts or explosions at small stand-off distances is deemed to be worthwhile and results could be included in P-I diagrams to improve design guidelines. 121
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Notations NOTATIONS A = area perpendicular to the principal strain direction a = shear failure surface constants in Drucker-Prager model 0-2 E =modulus of elasticity E =compressive modulus of elasticity c E =tensile modulus of elasticity t E = elastic moduli of aluminium foam ij Eu = elastic/shear modulus in uncompressed configuration ij E =equivalent moduli of elasticity f = ultimate compressive stress of mortar mc f = ultimate tensile stress of mortar mt G = Elastic shear modulus G = fracture energy release rate in smeared crack model c G = shearing fracture energy release rate in bond-slip model f G = tensile fracture energy release rate in bond-slip model ft G =fracture energy release rate of mode I in smeared crack model I G =fracture energy release rate of mode II in smeared crack model II g = acceleration due to gravity h = height of the masonry wall I = impulse of blast loading I = first invariant of the stress tensor 1 J = second invariant of the deviatoric stress tensor S 2 ij k = material constant in Drucker-Prager model P = airblast over pressure P = ambient over pressure o P = reflected pressure r P = peak value of incident pressure so 122
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~ i ~ Abstract The recovery of sulphuric refractory gold requires pre-treatment of the material for the liberation of gold particles from sulphide-bearing minerals (mainly pyrite). This pre-treatment is expensive and can increase significantly the total processing cost. However, for low-grade materials stockpiled for a long period of time, this cost can be reduced if the material naturally oxidised. When exposed to air and water, the pyrite in the stockpiles can be oxidised spontaneously. Over a prolonged period of time, this process may result in partial or complete oxidation of the contained pyrites, which may enable gold extraction by direct cyanide leaching and reduce the need for pre-treatment, hence increase the profitability of reclaiming the gold from the stockpiled material. The aim of this research is to investigate the possibility that the natural oxidation of pyrites in stockpiles of refractory gold-bearing materials may facilitate gold recovery without pre-treatment. To solve this problem, pyrite oxidation under stockpile conditions was studied and two models were developed to predict the level of pyrite oxidation in stockpiles. The first model describes the oxidation rate of pyrite grains under unsaturated conditions and/or circum- neutral to alkaline pH environments, in which a diffusion barrier develops on the fresh pyrite surface during the reaction. This reaction rate model was derived using the shrinking core model and it incorporates the effects of oxygen concentration, temperature and degree of water saturation on the reaction. The second model is a coupled multi-component numerical model that can simulate the pyrite oxidation in three-dimensional stockpiles together with related processes such as oxygen transport and heat transfer. This numerical model includes the reaction rate model as one of its components and the simulation incorporates the above- mentioned factors as well as other stockpile properties such as size distributions of rock fragments and pyrite grains. The outputs from the numerical model include oxygen concentration, temperature distribution, air velocity field, pyrite oxidation level and, more importantly, the oxidation profile of pyrite grains, which is an essential input for the estimation of gold recovery without pre-treatment. The application of these models was demonstrated in this research using a case study of the Kapit Flat stockpile on Lihir Island in Papua New Guinea. The simulation results were compared with those measured for samples taken from the stockpile and an acceptable estimation of the level of pyrite oxidation was obtained after calibrating the model. The models developed in this research have been demonstrated to provide a practical solution framework for estimating the level of pyrite oxidation in refractory gold-bearing stockpiles so that the recovery of gold without pre- treatment can be evaluated.
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~ vii ~ Declaration I certify that this work contains no material which has been accepted for the award of any other degree or diploma in my name, in any university or other tertiary institution and, to the best of my knowledge and belief, contains no material previously published or written by another person, except where due reference has been made in the text. In addition, I certify that no part of this work will, in the future, be used in a submission in my name, for any other degree or diploma in any university or other tertiary institution without the prior approval of the University of Adelaide and where applicable, any partner institution responsible for the joint-award of this degree. I acknowledge that copyright of published works contained within this thesis resides with the copyright holder(s) of those works. I also give permission for the digital version of my thesis to be made available on the web, via the University’s digital research repository, the Library Search and also through web search engines, unless permission has been granted by the University to restrict access for a period of time. I acknowledge the support I have received for my research through the provision of an Australian Government Research Training Program Scholarship.
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~ ix ~ Acknowledgements I gratefully acknowledge Newcrest Mining Limited for the sponsorship of my PhD stipend. I would like to acknowledge Minerals Council Australia for awarding a research scholarship. Undertaking this PhD has been a challenging and life-changing experience for me and I could not make it this far without the support I received from many people. I wish to express great gratitude to my supervisors, Professor Peter A. Dowd and Associate Professor Chaoshui Xu, for inspiring me pursuing a PhD degree and providing me with massive support during my study. I am grateful for their guidance and encouragement that have inspired me to self-challenge. It was such a wonderful journey working with them and I have gained a lot from it. I also want to thank Ms Karyn Gardner, the principal geologist of Newcrest Mining Limited at the time, for providing data and arranging my visit to the mine site. I thank my lovely colleagues; they make my time at the school so enjoyable. I wish to thank my group members and friends, Dr Zhihe Wang, Miss Yusha Li and Dr Changtai Zhou, not only for inspiring me in technical discussions/research collaborations, but also for their lovely company at my leisure time. I also thank a dear friend, Miss Wanjun Qiu, for her lovely company during these years of study and work in Adelaide. I wish to thank my parents for their love and support that enable me to pursue what I want. Finally, a big thank to my fiancΓ© Mr Long Tan, who always backs me up in whatever I do and supports me getting through the challenging and self-growing years of my life.
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~ 2 ~ This section provides a brief description of the research background, a review of the literature related to the research problem, the research objectives and a summary of the research conducted to address the problem. Research background This project was initiated and funded by Newcrest Mining Limited. The company owns 100% the Lihir gold mine located on Aniolam Island, Papua New Guinea. Lihir is a refractory pyrite gold deposit and ore processing requires pre-treatment to oxidise the pyrite in order to release the gold particles encapsulated within the pyrite crystal, after which gold can be extracted by conventional cyanide leaching. The pre-treatment method at Lihir is pressure oxidation, with four parallel autoclaves installed, providing currently an ore processing capacity of 15 Mt per year (Newcrest Mining Limited, 2020). At the Lihir mine, the processing of high-grade and medium-grade ores are prioritised while low-grade ores have been sent to long-term stockpiles for later processing. The stockpiled material is classified as a measured mineral resource with a total tonnage of about 83 Mt at an average grade of 1.9 g/t (Newcrest Mining Limited, 2020). From laboratory tests on samples taken from the stockpiles, it was found that the pyrite had naturally oxidised to varying degrees due to long-term exposure to the atmosphere, and variable gold recoveries can be achieved from the partially oxidised materials via direct cyanide leaching. This has increased interest in understanding more about the level of pyrite oxidation within the stockpiles and investigating the value proposition of recovering gold without pre-treatment enabling the stockpiles to be reclaimed at a lower processing cost. The first step in assessing this potential is to estimate the distribution of the level of pyrite oxidation within the stockpiles, which is the aim of the research reported in this thesis. This estimation requires a detailed understanding of two components of the oxidation process. The first is the rate of pyrite oxidation under the various conditions that may exist within a stockpile, and the second is the quantification and simulation of the influences of physical and chemical processes that affect the pyrite oxidation. The following literature review focuses on these two particular components: the oxidation reaction of pyrite and the numerical modelling of pyrite oxidation in rock piles. Pyrite oxidation: surface reaction and kinetics Pyrite oxidation is of wide interest in many research fields including mineral metallurgy, environmental science and geochemistry. The conditions under which pyrite oxidation is induced or occurs vary significantly from one application to another. For example, in metallurgy, the oxidation of pyrite, as a part of the metal extraction process, is often set up under extreme chemical and physical conditions such as high pressure with high oxidant concentration in order to achieve a high reaction rate. However, in the environmental context, pyrite oxidation can occur spontaneously at a much lower rate under natural conditions, which often causes long-term environmental issues such as acid mine drainage (AMD) that require control and remediation. For these reasons, pyrite oxidation has been studied extensively under different conditions and in different contexts. In this thesis, the review of pyrite oxidation is confined to pyrite oxidation in stockpiles under natural environmental conditions.
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~ 3 ~ 1.2.1 Atmospheric oxidation of pyrite In the natural environment, pyrite oxidation can occur spontaneously when exposed either to atmospheric water and oxygen or to aqueous water and dissolved oxygen (DO). In the long term, atmospheric oxidation of pyrite is a slower process than aqueous oxidation of pyrite. The pyrite surface is often passivated after a fresh pyrite surface is oxidised and an oxidation layer is formed (Chandra and Gerson, 2010). Eggleston et al. (1996) used scanning tunnelling microscopy (STM) to observe the initial oxidation of a pyrite surface in air and the results show that oxidation proceeds by extending oxidized patches. They proposed a reaction mechanism in which oxidation proceeds via Fe2+/Fe3+ cycling. The oxidation is initiated by electron transfer from pyrite-Fe2+ to O , leading 2 to the formation of ferrous oxide (Fe2+), which is further oxidised to Fe3+. As electron transfer from oxide-Fe2+ to O is more energetically favourable than from pyrite-Fe2+ to O , pyrite-Fe2+ 2 2 is preferentially oxidized by Fe3+ in the oxidation product, which causes the extension of the oxidized area to adjacent unreacted areas. In Eggleston et al. (1996), this process was modelled using a Monte Carlo approach based on the assumption that the probability of Fe2+ oxidation is positively proportional to the number of nearest-neighbour oxidized sites (Fe3+), which successfully reproduced the surface image observed using scanning tunnelling microscopy (STM). Similar mechanisms were also proposed in Schaufuß et al. (1998) and de Donato et al. (1993). Studies have shown that sulphate is the major oxidation product formed on the pyrite surface after prolonged exposure to the atmosphere (Buckley and Woods, 1987; Schaufuß et al., 1998; Todd et al., 2003) and the product is largely identified as iron sulphate Fe (SO ) (de Donato 2 4 3 et al., 1993; Todd et al., 2003). Iron-containing oxidation products also include iron oxy- hydroxide FeOOH, iron hydroxide Fe(OH) and ferrous iron oxide FeO as identified in these 3 studies, although opinions differ on which is the most prolific. Based on the evidence given in de Donato et al. (1993), elemental sulphur S0 and polysulphide may also be present on the oxidized pyrite surface. Jerz and Rimstidt (2004) studied the rate of pyrite oxidation in moist air (96.7% fixed relative humidity) at 25Β°C under different oxygen partial pressures. The rate of oxidation was determined by taking the time derivative of the oxygen consumption (in moles) which was found to be approximately linearly proportional to the square root of time. The rate of oxygen 𝑑𝑛 consumption ( in mol.m-2.sec-1) was determined as: 𝑑𝑑 𝑑𝑛 = 10βˆ’6.6𝑃0.5π‘‘βˆ’0.5 (1-1) 𝑑𝑑 where p is the partial pressure of oxygen (atm) and t is the reacting time (sec). This relationship was derived from data measured over a period of about 30 days. The authors compared the experimental results with those of aqueous oxidation and found that the rate of pyrite oxidation in moist air is slightly faster at the beginning of the reaction and then slows
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~ 4 ~ significantly, approaching the aqueous oxidation rates reported by humidity cell studies. Jerz and Rimstidt (2004) attributed the slowing of the oxidation rate to the development of a solution film around the pyrite surface due to hygroscopic oxidation products absorbing water from the surrounding vapour as this solution film slows down oxygen diffusion from the air interface to the pyrite surface and hence limits the oxidation reaction. Based on this mechanism, they derived a theoretical rate formula which is of the same form as the empirical rate formula of Eq. (1-1). However, the coefficient in their theoretical rate formula, given the oxygen solubility and diffusivity in solutions, is about four orders of magnitude larger than that given in Eq. (1-1). Jerz and Rimstidt (2004) attributed this discrepancy in coefficients to the possibility that oxygen diffusion in the thin solution film can be much slower than that in bulk solution. Nevertheless, the empirical rate formula of Eq. (1-1) provides a good fit to the experimental data and captures the rate decreasing trend for pyrite oxidation during the initial 30 days. The initial rate of pyrite oxidation in air has been measured in previous works. A comparison of the measured rates published in the literature can be found in Jerz and Rimstidt (2004), which showed a range from 10-8.7 to 10-6.5 O -mol/m2/s (or 10-9.2 to 10-7.0 FeS -mol/m2/s). LeΓ³n 2 2 et al. (2004) measured the rate of pyrite oxidation in the atmosphere in a desiccator at 20Β°C and a rate of 10-9.3 FeS -mol/m2/s at day three was determined using sulphate as the reaction 2 progress variable. The reaction rate after 84 days was measured to be 10-10.4 FeS -mol/m2/s, 2 twelve times less than the initial reaction rate. 1.2.2 Aqueous oxidation of pyrite The aqueous oxidation of pyrite can be described by the reaction sequence from Eq.(1-2) to Eq.(1-5) which were proposed by Singer and Stumm (1970) in the context of acid mine drainage. According to Singer and Stumm (1970), Eq.(1-2) is the initiator reaction for pyrite oxidation, where pyrite is oxidized by oxygen and ferrous ion is released. Eq.(1-3) shows that ferrous iron released from the reaction of Eq.(1-2) is oxidized to ferric ion by oxygen and the generated ferric ion can further oxidize pyrite and thus produce more ferrous ion (Eq.(1-4)). Hence, reactions described in Eq. (1-3) and Eq.(1-4) form the propagation process in acid mine drainage. In the reaction of Eq.(1-5), ferric ion hydrolyses and precipitates as ferric hydroxide when the pH is greater than about 3. 2Fe𝑆 +7𝑂 +2𝐻 𝑂 β†’ 2𝐹𝑒2++4𝑆𝑂 2βˆ’+4𝐻+ (1-2) 2 2 2 4 4𝐹𝑒2++𝑂 +4𝐻+ β†’ 4𝐹𝑒3+ +2𝐻 𝑂 (1-3) 2 2 Fe𝑆 +14𝐹𝑒3++8𝐻 𝑂 β†’ 15𝐹𝑒2++2𝑆𝑂 2βˆ’+16𝐻+ (1-4) 2 2 4 𝐹𝑒3++3𝐻 𝑂 β†’ 𝐹𝑒(𝑂𝐻) +3𝐻+ (1-5) 2 3 This reaction sequence accounts for the observed aqueous oxidation products including ferrous ion, ferric ion and sulphate. However, other oxidation products have also been identified during the oxidation process. Lowson (1982) reported thiosulphate (𝑆 𝑂2βˆ’), 2 3
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~ 5 ~ sulphite (𝑆𝑂2βˆ’) and elemental sulphur (𝑆0) in the aqueous oxidation of pyrite. Hiskey and 3 Shlitt (1982) pointed out that, depending on the exact reaction conditions, intermediates such as thiosulphate, sulphite, dithionate and dithionite may also be formed in the overall reaction of pyrite decomposition. On a pyrite surface, Nicholson et al. (1990) identified a ferric oxide layer after oxidation in a carbonate-buffered solution. Mycroft et al. (1990) conducted experiments for electrochemical oxidation of pyrite, where polysulphide and elemental sulphur were detected. Karthe et al. (1993) investigated the pyrite surface after 30 minutes of oxidation in solution over a pH range of 4 to 10 and found that iron hydroxy-oxide was formed on the pyrite surface. Bonnissel-Gissinger et al. (1998) and Todd et al. (2003) also studied pyrite surface oxidation in solution over a wide pH range of 2.5 - 12 and 2-10 respectively. The former found that when pH<4, O-H group, iron-deficient composition and Fe (hydr)oxide presented on the pyrite surface with ferrous ion and sulphate released in solution, while at higher pH, ferrous ion disappeared and the surface was covered by Fe (hydr)oxide. However, Todd et al. (2003) found that ferric (hydroxy) sulphate is the main product on the pyrite surface under acidic and neutral conditions and, when pH>4, Fe oxy- hydroxide starts to occur. Under the most alkaline conditions, goethite and FeOOH were formed which completely covered the pyrite surface. Bailey and Peters (1976) suggested an overall stoichiometry for pyrite oxidation that includes the formation of both sulphate and elemental sulphur, shown in Eq.(1-6), where the amount of produced ferric iron and sulphate are represented by the undetermined parameters x and y respectively. Fe𝑆 +(0.5+1.5𝑦+0.25π‘₯)𝑂 +(π‘¦βˆ’1βˆ’0.5π‘₯)𝐻 𝑂 2 2 2 β†’ (1βˆ’π‘₯)𝐹𝑒2++π‘₯𝐹𝑒3++𝑦𝑆𝑂 42βˆ’+(2βˆ’π‘¦)𝑆+(2π‘¦βˆ’π‘₯ (1-6) βˆ’2)𝐻+ In their analysis of the reaction mechanism of aqueous pyrite oxidation, Rimstidt and Vaughan (2003) suggested that the formation of the final S-product depends on pH with nearly 100% sulphate formation in low pH environments and substantial amounts of thiosulphate and other S-products in high pH environments. Nevertheless, for simplification, the stoichiometry of Eq. (1-2) for pyrite oxidation with oxygen and water as the primary reactants has often been used in calculations and modelling of the reaction kinetics of pyrite oxidation. The reaction sequence shown in Eq.(1-2) to Eq.(1-4) also suggests that both oxygen and ferric ion are oxidants in pyrite oxidation. Assuming that ferric ion can only be produced via oxygenation of Fe2+ (Eq.(1-3)), which is mostly true in natural systems, pyrite oxidation by Fe3+ (Eq.(1-3) and Eq.(1-4)) is stoichiometrically equivalent to pyrite oxidation by O (Eq.(1-2)). In 2 other words, pyrite oxidation always corresponds to the consumption of oxygen, irrespective of whether pyrite is directly oxidised by oxygen or by ferric ion. Considering oxygen as the ultimate oxidant and ferric ion as an intermediate one, the reactions in Eq.(1-2) to Eq.(1-4) represent two reaction pathways for pyrite dissolution. The first is a direct pathway where pyrite is directly oxidised by molecular oxygen as shown in Eq.(1-2) and the other is an indirect pathway where pyrite is indirectly oxidised by oxygen via Fe2+/ Fe3+ cycle (Eq.(1-3) and
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~ 6 ~ Eq.(1-4)). For the indirect pathway, the intermediate ferric ion is subject to loss due to hydrolysis (Eq.(1-5)) when the pH is greater than about 3. The hydrolysis of ferric ion corresponds to extra consumption of oxygen in the overall system in addition to pyrite oxidation. For the prediction of the level of pyrite oxidation, it is important to understand the overall kinetics of pyrite oxidation under natural conditions, which depends on the kinetics of each reaction pathway and their relative roles during the reaction. The roles of oxygen and ferric ion in pyrite oxidation have been discussed in many studies. Singer and Stumm (1970) and Moses et al. (1987) suggested that ferric ion, not oxygen, is the dominant oxidant that oxidises pyrite directly. This was inferred from their findings that the oxidation by ferric ion alone (Eq.(1-4)) is much faster than the oxidation by molecular oxygen (Eq.(1-2)). Moses and Herman (1991) observed dramatic loss of ferrous ion in solution that cannot be explained only by the oxidation of ferrous ion. They attributed this significant loss to the adsorption of ferrous ion on the pyrite surface and noted that the adsorption of ferrous ion is preferred to that of ferric ion. This adsorption of ferrous ion blocks the direct attack of both dissolved oxygen (DO) and ferric ion on the pyrite surface. As a consequence, DO cannot oxidise pyrite directly and the rate of pyrite oxidation is limited by the rate at which the adsorbed ferrous ion can be oxidised by DO. Based on these findings, Moses and Herman (1991) suggested that the oxidation of pyrite is predominantly via the indirect pathway through the Fe2+/Fe3+ cycle. This model was extended in Eggleston et al. (1996) as part of the reaction mechanism proposed for atmospheric oxidation of pyrite surfaces. On the contrary, Williamson and Rimstidt (1994) argued that the oxidation by ferric ion produced from the oxygenation of ferrous iron is not significant at pH = 2. This was based on the observation in Smith (1970) that the oxidation rate with ferrous ion removed (using an externally cycled batch reactor where amberlite cation exchange resins were placed in-line) was the same. In addition, McKibben and Barnes (1986), in their kinetic study of pyrite oxidation with oxygen, show that the oxidation rate does not depend on pH values when it is in the range of 2-4, indicating that the variation of ferric ion concentration in solution, due to solubility change with pH, does not affect the oxidation rate. Williamson et al. (2006) provided a quantitative comparison of iron transformation rates in these reactions in the context of AMD and concluded that the oxidation of pyrite (by either oxygen or ferric iron), rather than the oxidation of ferrous iron, is the rate-determining step in both the initiating stage and the propagation of AMD. Under abiotic conditions, the rate of ferric ion regeneration is slow, hence the ferric ion concentration in solution is in a range that is insignificant for the surface oxidation of pyrite. In this case, as discussed in Williamson et al. (2006), the pyrite oxidation rate is predominantly determined by the DO concentration. However, under microbial conditions, the rate of ferric ion regeneration from ferrous ion oxygenation can be significantly boosted by bacteria catalysis. Hence, the overall rate of pyrite oxidation is controlled not only by oxygen concentration, but also by the microbial condition. Further discussion on the effect of bacteria can be found in Section 1.3.5.
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~ 7 ~ 1.2.3 Kinetics and reaction rate formula for pyrite oxidation with oxygen Empirical reaction rate formulas for pyrite oxidation with dissolved oxygen have been derived by McKibben and Barnes (1986) and Williamson and Rimstidt (1994). In McKibben and Barnes (1986), the rate formula was derived for the aqueous oxidation of pyrite by dissolved oxygen at 30Β°C and low pH values of 2–4. Their regression analysis of the initial oxidation rates measured under two oxygen partial pressures (0.21 atm and 1 atm) showed that the reaction rate is of the order of 0.5 with respect to DO concentration. The pH dependency was also examined, and the results show that the oxidation rate is independent of pH over the range of 2 – 4. Eq.(1-7) was obtained based on their analysis in which the unit of the oxidation rate is in moles-pyrite cm-2 min-1. 𝑅 = βˆ’10βˆ’9.77𝑀0.5 𝑠𝑝,𝑂 2 𝑂2 (1-7) Note: the original equation for the rate of oxidation with DO in McKibben and Barnes (1986) has a coefficient of 10-6.77, which does not match the reaction rate data or the stated rate unit of moles pyrite cm-2.min-1. The rate formula cited here is corrected according to the original rate data published in their paper. Williamson and Rimstidt (1994) compiled the rate data in Smith (1970), McKibben and Barnes (1986), Nicholson et al. (1988) and Moses and Herman (1991), and derived a rate formula for pyrite oxidation with DO. Their derived rate formula is applicable over the pH range of 2–10 and DO concentration of 10-6 – 10-1 molar. The rate of pyrite destruction (molΒ·m-2Β·s-1) is determined as: 0.5(Β±00.04) π‘š π‘Ÿ = 10βˆ’8.19(Β±0.1) 𝐷𝑂 (1-8) 0.11(Β±0.01) 𝑀 𝐻+ Similar to the rate formula derived in McKibben and Barnes (1986), the rate of pyrite oxidation with DO was also found to be a half order with respect to DO concentration. But over the pH range of 2–10, the oxidation rate is pH-dependent with negative fractional order with respect to H+ concentration. In addition to the empirical rate formulas mentioned above, theoretical rate formulas have also been derived based on the proposed reaction mechanisms for pyrite oxidation in several published studies. Table 1-1 lists some of the theoretical rate formulas proposed for pyrite oxidation with DO. These theoretical rate equations were designed to capture the reaction mechanism rather than to capture the apparent reaction rate, hence the coefficients in these equations were rarely measured. Since the detailed reaction mechanisms of pyrite oxidation are of less concern for the research problem in this work, these studies are not reviewed in detail. Readers interested in this specific research topic are referred to the review papers by Murphy and Strongin (2009) and Chandra and Gerson (2010).
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~ 8 ~ Table 1-1: Theoretical rate equations derived for pyrite oxidation with dissolved oxygen Reaction mechanism/ Theoretical rate equation Reference rate-determining step Mathews and Robins 𝑑𝐹𝑒𝑆 𝐾 [𝑃 ]0.5 Adsorption isotherm of 2 = 𝐾𝐴 2 𝑂2 (1974) 𝑑𝑑 1+𝐾 [𝑃 ]0.5 oxygen on pyrite surface 2 𝑂2 Bailey and Peters 𝑑𝐹𝑒𝑆 𝑏 𝐾 𝑃 π‘™π‘œπ‘”[ 2] = 𝐾 + π‘™π‘œπ‘”β‘[ 2 𝑂2 ] Electrochemical control 1 (1976) 𝑑𝑑 𝑏 +𝑏 1+𝐾 𝑃 𝑐 π‘Ž 3 𝑂2 Holmes and π‘˜ [𝐻+]βˆ’0.18 π‘˜ [𝑂 ] π‘Ÿ = 𝐹𝑒𝑆2 ( 𝑂2 2 )1/2 Electrochemical control Crundwell (2000) 𝐹𝑒𝑆 2 14𝐹 π‘˜ 𝐹𝑒𝑆2 Effects of other factors on the pyrite reaction rate 1.3.1 Effect of temperature The temperature dependence of the reaction rate can be generally described by the Arrhenius equation: π‘˜ = π΄π‘’βˆ’ 𝑅𝐸 π‘Ž 𝑇 (1-9) where π‘˜ is the reaction rate constant, 𝐸 is the activation energy of the reaction, 𝑅 is the gas π‘Ž constant, 𝑇 is the absolute temperature and 𝐴 is the pre-exponential factor. The measured activation energy 𝐸 for pyrite oxidation published in the literature varies π‘Ž significantly. Smith (1970) measured the rate of aqueous pyrite oxidation under temperatures from 25Β°C to 45Β°C and an 𝐸 of 64 KJΒ·mol-1 was obtained. In the experiment described in π‘Ž McKibben and Barnes (1986), the activation energy for the temperature range of 20Β°C to 40Β°C was determined to be 56.9 KJΒ·mol-1. Nicholson et al. (1988) determined an activation energy of 88 KJΒ·mol-1 for the temperature range of 3Β°C to 25Β°C. At 60Β°C, however, the magnitude of the reaction rate is less than expected based on this activation energy, suggesting a much smaller activation energy near a temperature of 60Β°C. Schoonen et al. (2000) measured the activation energy of pyrite oxidation for the pH range of 2 to 6 by increasing the temperature in steps from 23Β°C to 46.3Β°C during reactions. They found that the activation energies depend on the pH value and can vary as much as 40 KJΒ·mol-1 with different reaction progress variables. The averaged activation energy over the pH range was found to be from 50 to 64 KJΒ·mol-1, depending on the reaction progress variable, which is in good agreement with previous studies. In ChiriΘ›Δƒ and Schlegel (2017), the activation energy for pyrite oxidation was measured for the pH range of 1 to 5 with the temperature range of 25Β°C to 40Β°C and the reported 𝐸 varied from 19.1 to 56.8 KJΒ·mol-1. π‘Ž Nicholson et al. (1988) suggested that the variation in the measured activation energy at different temperatures is due to a change of the relative controlling mechanism from surface reaction to oxygen diffusion as temperature increases. In their experiments of pyrite
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~ 9 ~ oxidation in carbonate-buffered solution, an oxidised layer was formed on the pyrite surface and oxygen diffusion through the oxidised layer was a part of the reaction process. Both the surface reaction and the diffusion of O through the oxidised layer can be affected by 2 temperature. The apparent activation energy is more of a reflection of the controlling process which gradually changes from the surface reaction to the oxygen diffusion as temperature increases. As discussed in Nicholson et al. (1988), oxygen diffusion has a much smaller activation energy than that of the surface reaction, hence at the high temperature of 60Β°C, the apparent activation energy decreases. Lasaga (1984) suggested that the diffusion- controlled reaction would have an activation energy close to 20 kJΒ·mol-1. 1.3.2 Effect of water content The rate of pyrite oxidation can be very different under different water conditions. Smith (1970) conducted a series of experiments to observe the rate of pyrite oxidation in both the liquid phase and the vapour phase at different relative humidity. It was found that the rate of pyrite oxidation in the vapour phase increases with relative humidity and this increase can be accelerated by raising the reaction temperature. A comparison of the overall rates under 100% relative humidity and under liquid conditions (100% water saturation) shows that the rate of pyrite oxidation is slightly faster in the latter condition. The same conclusion can be drawn by comparing the rate of pyrite oxidation in moist air (Jerz and Rimstidt (2004) with that in solution (e.g., Nicholson et al. (1990); Williamson and Rimstidt (1994)). However, rates measured in the initial reaction stage (a few minutes into the reaction) display the opposite trend as can be seen in Jerz and Rimstidt (2004). LeΓ³n et al. (2004) studied the effect of water saturation on the rate of pyrite oxidation. The results show that the rate increases as water saturation decreases from 95% to 25%. The highest reaction rate is at 25% while the reaction rate is lowest at 0.1% (sample was placed in a desiccator). Field observations of pyritic mine tailings in Elberling et al. (2000) also show that the oxidation rate of pyrite is much faster in well-drained sites than that in wet sites. Overall, the highest oxidation rate is achieved under partially saturated conditions followed by the reaction rate in the fully saturated condition. The reaction rate in moist air is slightly slower than that in the fully saturated condition and decreases further as air humidity decreases. The reaction rate in the dry state (e.g. in a desiccator) is the lowest. 1.3.3 Effect of impurities Lehner et al. (2007) studied the effect of impurities on the rate of pyrite oxidation using an electrochemical approach. Natural arsenian pyrite and synthetic pyrite doped with As, Co or Ni and undoped pyrite were investigated in the study. It was found that pyrite with As is more reactive than pyrite with other impurity types while pyrite containing no impurities is least reactive. In addition, the electric current density increases when As concentration increases, indicating that the rate of pyrite oxidation increases with increasing As concentration. Blanchard et al. (2007) conducted a Density Functional Theory (DFT) study on arsenic incorporation into FeS and suggested that the presence of arsenic accelerates pyrite 2 dissolution.
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~ 10 ~ Lehner and Savage (2008) conducted mixed flow and batch experiments to measure the oxidation rate of pyrite synthesized with different impurities at different concentrations. The results show that, statistically, pyrite with impurities has higher reactivity. However, Lehner and Savage (2008) suggested that, in environmental modelling applications, the effect of impurities on pyrite oxidation is probably less significant compared with the effects of other influencing factors. 1.3.4 Effect of specific surface area Pyrite samples from various sources may have different morphologies and hence the specific surface area may vary significantly even for similar particle size distributions. Consequently, the reaction rate measured for various samples will differ from one to another. For example, Pugh et al. (1984) found that the reaction rate of framboidal pyrite is much faster than that of massive pyrite because the specific surface area of the former is approximately ten times larger than that of the latter. They also found that the relationship between the reaction rate of different samples and their specific surface area (m2.g-1) is approximately linear. Nicholson et al. (1990) studied the relationship between the rate of pyrite oxidation (per mass sample) and particle size, and suggested that, at early reaction times, the reaction rate is linearly proportional to the inverse grain diameter and, at later reaction times, is linearly proportional to the square of the inverse grain diameter. In many published studies, the reaction rate was reported not as the reaction rate per mass sample, but as the reaction rate per surface area, referred to as the surface reaction rate. This is the rate used in this work when referring the pyrite oxidation rate as applied in the discussions and formulas listed in Section 1.2.1 and Section 1.2.3. For measurement, the surface reaction rate is obtained by dividing the reaction rate measured per mass sample by the specific surface area. Thus, discrepancies are expected among the surface reaction rates derived in different studies where the surface area was obtained using different methods. In some studies, the surface area was measured using the BET (Brunauer, Emmett and Teller) method, which includes the pore size distribution and is based on the physical adsorption of gas molecules on solid surfaces. In other studies, the specific surface area was calculated from particle size, by multiplying the number of particles per gram of sample by the spherical area of a single particle, as shown in Eq. (1-10) (Nicholson et al., 1988): 6 𝐴 = 𝑠 πœŒπ‘‘ (1-10) where A is the specific surface area per unit mass of sample, 𝜌 is the mass density and 𝑑 is s the particle diameter. This method assumes that the spherical particles have smooth surfaces whereas the BET method takes the micro-morphology of the surface into consideration. These different approaches yield results that usually differ by a factor of two to four, and in some cases, the BET measured surface area can be up to 20 times larger than the calculated surface area for the same pyrite sample.