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Problem Statement: How does Aspen Shell & Tube Mechanical v8.4 calculates Flanged & Flued expansion joints?
Solution: If the option TEMA F and F EJ Line Element FEA interface option is selected as Yes under the Exchanger Geometry|Expansion Joints|Expansion form Aspen Shell & Tube Mechanical uses the TEMA flanged-and-flued (thick wall) expansion joint Line Element Finite Elemente Anaylsis software, obtained directly from TEMA. The calculation will be in accordance to TEMA 9th edition When the LE FEA program is not available or the TEMA F and F EJ Line Element FEA interface option is selected as ‘No’ or ‘Program’, then Aspen Shell & Tube Mechanical uses TEMA 8th edition, which has the design of flanged-and-flued expansion joints using a closed-form algebraic solution Keywords: Flanged & Flued expansion joint, LE FEA References: None
Problem Statement: When transferring data from the Hetran Program to Aspen Shell & Tube Mechanical, some loss of data is experienced. i.e. data from main materials disappeared and the format of some tabs has changed.
Solution: This problem appears when the original file from Hetran is using the option "Other" as a design specification for the code and this option is not included in Aspen Shell & Tube Exchanger. To transfer the data correctly the following steps need to be taken. 1. In Hetran, go to Input | Design data | Specifications and in the Design specifications tab, change the design code from "'Other" to "ASME" (you will be able to change it back later). 2. Run the simulation in Hetran and then transfer the file to Aspen Shell & Tube Mechanical with the option "Clean up selected application(s) before transfer" checked. 3. Open the file with Aspen Shell & Tube Mechanical, verify that the list of materials is present. 4. Change the design code accordingly (e.g. EN) in Aspen Shell&Tube Mechanical Input | Problem Definition | Application options in the Code and standards tab 5. Run the simulation in Aspen Shell & Tube Mechanical. Results are now shown in the correct code. Keywords: Hetran, Design code, ASME, EN References: None
Problem Statement: What is a log file in EDR?
Solution: Is a text file that contains a track record of the internal calculations. This feature only works with Shell &Tube Mechanical. To create a log file you need to go to Tools|Program|Execution Settings|Execution and check the option 'Create a log file for calculation engine This setting creates a Log file with the same name as the EDR file: The log file (attached) contains one line for each time the program visits a routine that contains the TRAC keyword. The number at the end of the line is the component number (1=shell, 38=tubes, etc.) that the program is calculating. This was originally done only for internal use to trace the program operation. It is a relatively quick way to see where the program is hung. However, if the program is in an infinite loop, the LOG file becomes gigantic since the program never stops writing out the log file. Here is the beginning of the attached log file. The first part is the subroutine name with a description. 1 B_CHANGE - Processing change codes 1 B_ASSIGN - Assigning input variables 1 B_PLSET - Setting default values 1 Date: 10/29/13 Time: 20:52:48 1 B_bmain1 - Entering Teams calculation section 1 B_SETMEA - Seting default values 1 B_WARN - Sending warning messages 1 B_PROPDM - Processing user-entered material data 1 B_GENSET - Setting general default values 1 B_NZSET - Seting up nozzle parameters 1 B_FLSET - Setting up flange default values 1 B_ANSI - ANSI flanges - component: 23. 1 B_SHELL - Calculating shell components 1 B_CYLNDR - Entering - component: 1. 2 B_BCYLX - Cylinder calculations - component: 1. 1 B_CYLNDR - Entering - component: 38. 2 B_BCYLX - Cylinder calculations - component: 38. 1 B_EPCAL - External pressure - component: 38. 1 B_CYLNDR - Entering - component: 2. 2 B_BCYLX - Cylinder calculations - component: Keywords: Log file, EDR, Shell & Tube Mechanical References: None
Problem Statement: How do I specify the the longitudinal location for nozzles in Aspen Shell & Tube Mechanical?
Solution: The nozzle locations are specified as axial distances from the front face of the front tubesheet reference point. All numbers should be positive. The nozzle location can be specified at Input | Exchanger Geometry | Nozzles-Details-Ext.Loads | Penetr/Proj/Distances under "Distance Nozzle CL" If the program is having trouble outputting the correct nozzle location, then navigate to Inputs | Exchanger Geometry | Nozzles-General. Fine tune the overall range locations (1-9) by using fractions in the nozzle location specification. Keywords: Nozzle Location, longitudinal position References: None
Problem Statement: Can you confirm that using MBO automation does not require a license token? Currently we have a dongle locked license file but anticipate changing to a token based MBO license in the near future.
Solution: Keywords: References: None
Problem Statement: Why is the static pressure at the PSV outlet (PSV Backpressure) different with and without "Rated flow check" and "Rated flow for downstream nodes attached to tailpipes"?
Solution: When you check rated flow for tailpipe check, per API guidelines, the pressure drop correlation uses rated flow rate rather than required flow i.e mass flow rate. This is a modified pressure drop correlation but the energy & mass balance are still performed using required flow i.e mass flow rate When you make mass flow = rated flow, both pressure drop correlation as well as energy & mass balance equations use the same value. Keywords: Rated flow for downstream nodes attached to tailpipes, PSV, API, reted flow, References: None
Problem Statement: Why are there inconsistencies in the component compositions of the inlet and outlet flow of a knock out (KO) Drum?Â
Solution: Inside the KO Drum when the entire inlet is liquefied with zero outlet flow. Severe solver convergence can occur due to this zero outlet flow from KO drum. In order to avoid this issue, flaresystem analyzer solver puts a very tiny artificial flow at the outlet of KO drum and by default it is set to 100% of the 1st component.The composition of this flow can be specified by the user in the composition tab of the KO drum. Keywords: KO drum, composition References: None
Problem Statement: When I print my PFD with the Print Preview option I can only see a small print in the upper right corner of the page. How can I print the Process Flowsheet across the whole paper size?
Solution: The Print Preview button is located on the Process Flowsheet tab. Next to this is a drop down menu with the available options to determine what is printed (See Solution ID 121054). Select the All-Single Page option. With the Zoom bar located in the bottom right corner of the screen, you can adjust the size of the PFD displayed in the print preview. Try setting the Zoom in the maximum scale. Finally click on the Print Preview button. Go to File | Page Setup to set the page Orientation. Now you will see the PFD printed across the whole paper size. Keywords: PFD, print, zoom, paper size References: None
Problem Statement: We have downloaded the usage report from AspenTech support site. The report shows the information as User1, User2, Machine1, Machine2. How do we identify the real user information to view the token usage in more details?
Solution: If you have configured/enabled 'Scramble User Names' or 'Fields to Mask' in Auto Upload Tool ( See below an example:) then the user information such as User Name, Machine Name and IP Address will be masked/anonymized. To unmask the user information, you can use the usermap available on C:\Program Files (x86)\AspenTech\ALC\Usermap.txt The usermap should contain information similar to shown below: User1: John User2: Jen Note. You can disable 'Scramble User Names' or 'Fields to Mask' on Auto Upload Tool. So, the usage report will have this information readily available in the future. Keywords: unmask user information, usage report References: None
Problem Statement: How do I convert the Start Date and End Date columns in the Raw Data tab of the Monthly Report to the local time? *The Monthly Report spreadsheet is one of the usage reports provided to customers through the AspenTech support website. *If you do not know how to access the Monthly Report, please see KB article 145209 for instructions on how to access and download the usage reports from the AspenTech Support Website.
Solution: This KB explains how to covert the Start Date and End Date columns in the raw data tab of the Monthly Report available through the AspenTech Support website, which by default is in UTC/GMT time zone, to the local time zone. The Start Date and End Date columns (columns J and K on the Raw Data tab, respectively) can be easily converted to local time. 1. Right-click on the column J at the top of the column and click on “Insert” from the drop-down menu. (a new blank column J should have been created to the left of the now re-labeled column K. 2. In the new column J, in cell J2, type in the formula “=K2+({local time difference in hours from UTC/GMT time zone}/24)” or "=K2-({local time difference in hours from UTC/GMT time zone}/24)”, depending on whether the local time is ahead (+) or behind (-) UTC/GMT time. Press Enter. 3. Click on cell J2 so that is it highlighted and double-click on the tiny black box in the bottom right corner of J2. The formula should populate down the entire column. 4. Repeat steps 1-3 for the End Date in column K. 5. Delete the old Start Date and End Date columns to avoid confusion. 6. The new Start Date and End Date columns will now have the local time of the region that corresponds to the time difference from UTC/GMT time. Keywords: Monthly report Time change Change to local time Start date time change End date time change Usage report References: None
Problem Statement: How do I get the charts/graphs in the Monthly Report to display more filtered, specific data (e.g. data for only one specific server)? *The Monthly Report spreadsheet is one of the usage reports provided to customers through the AspenTech support website. *If you do not know how to access the Monthly Report, please see KB article 145209 for instructions on how to access and download the usage reports from the AspenTech Support Website.
Solution: This knowledge base article describes how to filter the data in the monthly usage report provided by AspenTech so that the charts/graphs will display more filtered, specific data that the user can specify (e.g. data for only one specific server). The monthly usage report is an Excel spreadsheet that contains multiple tabs that alternate between Data and Chart information for various metrics, such as PeakTokens, MaxSimUsers, UsageHoursByFeature, etc. Each Data tab is linked to its corresponding Chart tab of the same name, such that whenever data is filtered or changed on the Data tab, the Chart tab will continue to reflect the data in a chart and will change, as well. Each Data tab has drop-down boxes that can be used to changed the different variables being measured, and thus, utilized in the Chart tab. For example, if you wanted to change the UsageHoursByFeature Chart to only display data pertaining to one specific server instead of all servers, you can click on the drop down box next to Server and change from All Servers to a specific server. The corresponding Chart tab will then change to display only the data pertaining to that specific server. Keywords: Monthly usage report Filter data Usage data graph Usage chart License usage Token usage References: None
Problem Statement: Does the Resolve method work on parameters? If yes, how do I declare it?
Solution: Usually, Resolve is used to access variables in any given block, stream, or the flowsheet itself from a script anywhere in the simulation. However it can also be used to access parameters in ACM simulation. The convenient way to declare is to breakdown the code in terms of Block and Parameter names. For example: BlockObj = FlowsheetObj.Resolve("Block name") VarObj = BlockObj.Resolve("Parameter") Key Words ACM, Resolve, Variables, Parameters Keywords: None References: None
Problem Statement: Does the capability exist to design a "Cooler Box" type of heat Exchanger?
Solution: Cooler Boxes are used in oil refineries for cooling very heavy oil streams (such as heavy vacuum distillates or resides) against cooling water, without getting the material too cold. Unfortunately this type of heat exchanger cannot be made . There is really no easy way to model a coiled rectangular shaped bundle with a liquid flowing on the outside of the bundle with any of the EDR products. Aspen Air Cooled Exchanger is the best fit but it can't deal with a liquid outside the bundle. Keywords: Cooler Box, Air cooler, cooling water, hot oil streams References: None
Problem Statement: Where can users see the RhoV2 analysis from Aspen Air Cooled Exchanger?
Solution: Aspen Air Cooled Exchanger also offers Rhov2 Analysis just as Aspen Shell and Tube Exchanger. Users can go to Result> Mechanical Summary > Exchanger Data. In the Nozzles/Headers tab, you will be able to see the RhoV2 for inlet and outlet nozzle. Keywords: Rhov2 Analysis, Air Cooled Exchanger, Nozzle References: None
Problem Statement: When opening an Aspen Custom Modeler file that uses Aspen Properties, the warning message is "No compatible version of Aspen Properties installed. The Aspen Properties GUI will not be available." Â
Solution: This error will occur when Aspen Custom Modeler is installed without Aspen Properties. To resolve, please follow these steps: 1. Install Aspen Plus V8.4 (including all the sub-features) from DVD V8.4 or V8.5 install media. 2. After the installation is finished, click Start | All Programs | AspenTech | Process Modeling V8.4 | Aspen Custom Modeler and click on Aspen Properties Version Selector. 3. Select the Aspen Properties V8.4s and click OK button. If you installed Aspen Plus V8.6, select Aspen Properties V8.6. Keywords: Aspen Properties Version Selector, Aspen Plus, Installation, No Compatible Version of Aspen Properties, and Aspen Custom Modeler References: None
Problem Statement: Aspen Air Cooled Exchanger does not allow me to input the desired tube pitch and layout angle. When I enter my inputs, the layout angle cell turns red. If I run the simulation, I get Input Error 8002: Input for Tube layout angle is beyond the permitted range.
Solution: The issue with the tube layout angle has to do with the program's bundle geometry calculation. Given 2 of the following 3 specifications: Transverse pitch, Longitudinal pitch, and Tube layout angle, the program will calculate the third. For example, if the longitudinal and transverse pitch are both 2.5 in, then the tube layout angle must be 26.6 degrees. If you delete the Tube layout angle specification, then the value will be automatically calculated and displayed in red. Keywords: Tube Layout Angle, Input Error 8002, Bundle specification References: None
Problem Statement: How to remove Error message 4028, "Pressure drop and heat transfer correlations for non-circular tubes are currently not available in the program. The program has stopped execution of this case. Please input outside performance data for the surface"?
Solution: For non circular tube type, the pressure drop and heat transfer correlations are not available. The vendor data can be supplied in Fin Performance Data. Keywords: Fin performance data, pressure drop, non-circular tubes. References: None
Problem Statement: How to change a string/stringset to integer value or integer, real or logical value to string?
Solution: The CONVERTTO operator lets you convert a string or the first element in a set of strings to the integer value that it represents. You can also use CONVERTTO to convert a REAL, INTEGER, or LOGICAL value to a string. You can also use CONVERTTO to convert an INTEGERSET to a STRINGSET, or a STRINGSET to an INTEGERSET. In the latter case, only element strings consisting entirely of decimal digits will be converted. Use the following syntax for CONVERTTO: CONVERTTO (ResultType, Expression);. The following example shows how to use CONVERTTO to convert to a string: task MyTask s2 as StringParameter; s2: CONVERTTO(string, V); // V is a variable accessible to the task print "value of V is " + s2; end Keywords: string, real References: None
Problem Statement: What is the difference between a Rule and Method?
Solution: Rule: Rule is a KB item that access the whole database. If you want write a procedure/program that should act on the whole workspace then it should be created as Rule. Method: Method is a KB item that access the specific object. If you want to write a routine that should act on a particular object in the workspace then it should be create as Method. Keywords: References: None
Problem Statement: The label display "?" when there is no value for the field? How to change it to blank?
Solution: You can do it in drawing editor itself: · Go to "Labels" menu on the top · In the drop-down menu, click on the "Display options" · A window will pip up with two tabs "view" and "Print". · Uncheck the "Undefined Values" option, in both the tabs. This will prevent the display of question mark symbols on view or print. Keywords: References: None
Problem Statement: Why do I get a message “TST: cannot open BIN file” while trying to run Aspen DMC plus extract to extract a BIN file?
Solution: In the initial stages of Aspen DMC plus implementation project, the plant data is collected to build a final Aspen DMC plus controller model. Aspen DMC plus extract is the tool used to extract data from collected data. The real time collected data from process unit is stored in form of a BIN file. The BIN file has all the tags and sample information for all process streams. Aspen DMC plus extract is a DOS command which is used to extract the collected data in CLC format. This CLC file is then the input file for Aspen DMC plus model. At times while using DOS command for extract for data extraction, error “TST: cannot open BIN file” appears even when the correct BIN file name is mentioned. The reason for this error could be- a) Incorrect or incomplete path specified for the BIN file, b) Incorrect BIN file name specified. The correct format for DMC plus extract is : Complete path for BIN file> extract BIN file name Keywords: DMC plus extract DMC plus collect Cannot open BIN file BIN file CLC file References: None
Problem Statement: When I try to import a Aspen HYSYS simulation case, I get an error that says "Cannot Open File"
Solution: Check the version of Aspen HYSYS used to create the simulation case. Set this version as your default Aspen HYSYS version. You can do that with the following steps. 1. Click Start | All Programs | AspenTech | Process Modeling V 8.X | Aspen HYSYS 2. Right click on Set Version - HYSYS V 8.X and select Run as Administrator. It should say OLE Registration Successful. 3. Try to import the simulation file to ABE again. Keywords: Simulation Importer, Aspen HYSYS, Cannot open file References: None
Problem Statement: What does the "No missed cycle check" message mean?
Solution: Aspen DMCplus MCTOL (Missed Cycle Tolerance) can be used to modify the behavior of "Off-schedule run Late #.### seconds" (Message ID 14006) and "Missed cycles" (Message ID 14008). For further information please refer to Aspen DMCplus Entry Dictionary | MCTOL. From V7.1 to V8.0 this feature is not available, fixed by CQ00490389 starting in V8.4. If "No missed cycle check" (Message ID 14003) appears in PCWS, it means that MCTOL is set to -1 (disabled). Keywords: MCTOL, DMCplus, Off-schedule run, Missed cycles References: None
Problem Statement: Why am I unable to insert a "snapshot" of other applications and paste them into Excel datasheet editor sketch cells directly?
Solution: When you insert a "sketch" to Excel, you actually insert an object using OLE (Object Linking and Embedding). That means you are actually linking another application to Excel. Examples of other applications are: Microsoft Word, Adobe Acrobat Reader, Microsoft Paintbrush and any other application that supports Object Linking and Embedding. OLE implementations in all applications are different. Some support OLE better, some worst. When you use a "snapshot" of another application's window and paste the snapshot to Excel, Windows inserts/links Microsoft Paintbrush application as an OLE object. Microsoft Paintbrush OLE implementation is very limited application for programming purposes. It doesn't allow you to extract a .BMP to save it as a file when inserted to an OLE container using the OLE only API. The code for workbench (legacy datasheet editor) can access a very low level Windows API, so you were able to find a workaround for this problem and extract/save .BMP file (to workspace ) without use of OLE API. But Excel doesn't allow to use low level API.Therefore, it is impossible to extract and save corresponding .BMP file in workspace. We cannot guarantee all OLE objects can be embedded because both sides must interact properly. The workaround is to copy the "snapshot" to Microsoft word document and insert it as an object. Keywords: compatibility References: None
Problem Statement: AZ demon is not working for items that were created previously to the AZDemon compilation into the workspace.
Solution: The Demons are rules that automatically load when an action is triggered inside the Workspace (WS). When you compile the information you will not be able to apply these rules on items that were created previously to the Demon compilation. To fix this behavior you will need to go to the Rules Editor Interface and then load the WS you are working on, after the message saying that the WS was loaded, please select Tools-->Reset All Demons in order to apply these command to all the items of the WS, either they were created before or after the Demon installation. Keywords: AZDemon, Rules Editor, ABE, compile, install, Rules References: None
Problem Statement: Is it possible for a DMCplus controller to acquire data from more than one OPC server?
Solution: Yes, it is possible for a DMCplus controller to collect data from more than one OPC server. First a new CIMIO for OPC is needed to be configured. 1. Go to OPCProperties.exe. This application can be found in the following path: C:\Program Files (x86)\AspenTech\CIM-IO\io\cio_opc_api. Double click and you will see a very similar window to the screenshot below. 2. Click on Configure OPC Servers button. You will see something similar to this screenshot. Click on Add Node, then Add Server to configure your OPC server. Make sure you are using the same server name in this step. 3. Define a logical device for your OPC server, it will be added automatically to the cim_io_logical_devices.def file. 4. After this, open the ccf file, click on Tools menu, Options. Move on to Connect tab. and click on New, in order to add the new logical device. Click OK 5. Now in order to get the ccf to read the information from the OPC server. Move on to each tag you want to be read from this OPC server. Double click on tag and select READ keyword and finally select the cim-io device. Keywords: Cim-IO for OPC, DMCplus controller, OPCproperties References: None
Problem Statement: The user could not open the Aspen Basic Engineering v8.4 workspace because the password used is not consistent with Broker.ini and AZ171Broker service on Local Computer. This is the error message when the user opens the Drawing Editor: “Could not connect to workspace” and “The service did not start due to a logon failure.” This is the error message when the user starts the AZ171Broker. “Windows could not start the AZ171Broker service on Local Computer. Error 1069: The service did not start due to a logon failure”
Solution: This knowledge base describes how to fix the error message "could not connect to workspace" which leads to error message "Windows could not start the AZ171Broker service on Local computer" and Error 1069: The service did not start due to a logon failure". 1. Open the Broker.ini to verify the password is correct. This is located at C:\Program Files (x86)\AspenTech\Basic Engineering V7.3\Basic Engineering V8.4\DataServices\bin\Broker.ini. 2. Go to services (Start | type services.msc on the command line) and right click on the AZ171Broker and select properties. For this example, we are using AZ162Broker, but the broker name depends on the ABE version you are currently using. 3. Click on “Log on” tab and then click on “This account” 5. Enter the same password found in the Broker.ini 6. Restart the AZ171Broker and open the Drawing Editor to open the workspace Keywords: Aspen Basic Engineering V8.4, Workspace, AZ171Broker, Error code 1069, and Logon Failure References: None
Problem Statement: What do the superscripts in parentheses mean on some cells in Excel Datasheet Editor?
Solution: These superscripts are flags. They are used to help identify certain properties of the field. For example, the "Derived" flag is used to show whether a field is derived from the object's attributes rather than inputted by a user. Flags can be enabled or disabled under Datasheet options, as seen below. Keywords: datasheet, superscript, flag References: None
Problem Statement: How to prepare a silent installation of the Aspen Basic Engineering product from the AspenONE V8.4 DVD?
Solution: In previous AspenONE DVD versions a utility (SeprateProdKit.exe) was included in the DVD directory files to create an install kit for a single product. That utility is being added into the new workflow installation as “Prepare Deployments” where user can do the silent install, as well as separate product kit. Find below a screenshot of this option during the ABE V8.4 installation: Once you click on that option, the system will guide through the entire process of creating install scripts and copying media to automate software deployment for the ABE program. Keywords: ABE silent installation, deploy, single product kit installation. References: None
Problem Statement: Why do connections on diagrams get re-routed when I add a fill to a valve symbol graphic?
Solution: This is due to a defect in the Intergraph drawing software. The current workaround is described below. 1. Draw an inner triangle within the symbol 2. Now click on each of the boundaries of the inner triangle, and select the color to be as selected in the red triangle in the screen shot below: 3. Now try to hatch/fill within this area. Save the symbol file. 4. Now re-open the drawing and check the connection routing. Keywords: Graphics Definer, Connection Routing, Valve Graphic References: None
Problem Statement: How do I transfer a previously created Simulator Interface File (PSF) file into Exchanger Design and Rating (EDR) programs?
Solution: A Process Simulator File (PSF) file is a file that contains both process and physical property data that enables data generated by a program (normally a process simulator) to be transferred to an Exchanger Design and Rating (EDR) program. Once a PSF file has been created, the procedure to import into EDR programs is as follow; 1. Open any EDR program and then select either a new case or an existing case. Note: If you are using Aspen Plate Fin Exchanger or Fired Heater, then from Input | Problem Definitions | Application Options, set the Number of Streams. 2. From the main menu at the top of the program, select File, then Import from and the PSF file. Navigate to the location where the PSF file is saved and select it. 3. Once the psf file has been selected, the "Import PSF Data" screen will pop up. 4. Properties can either be transferred at one, two, or three pressure levels and this can be set in the "Use Properties" column, by clicking on the scroll down button. 5. From the "Import to" column, the stream number to which you want to import the data to can be selected. Press the OK button. 6. Open the Input | Problem Definitions | Process Data and Input | Physical Properties Data | Stream 1, 2 or 3 Properties where process data (temperatures, mass flowrates and pressures) and "the physical property data will have been transferred from the PSF file. Important Note: When importing a PSF file it will not clear any existing process or property data but overwrite. Therefore if the existing file has physical property data for example at 12 temperature points and the new file only brings in 6, then the program will still display 12 temperature points where the last 6 are from the old case. Therefore, it is advised that the process data and physical property data screens are blank before importing a PSF file. Keywords: References: None
Problem Statement: How to interpret Warning 1325 is regarding how Aspen Shell & Tube Exchanger?
Solution: Operational Warning 1325 is regarding how Aspen Shell & Tube Exchanger (Tasc+) handles "Number of tubes submerged in horizontal shellside condensation", the details of which can be found in RS1069 in HTFS Research Network. If fraction of submerged tubes is not provided, EDR estimates the fraction based on a pressure drop balancing method. The estimation is checked against a required fraction of submerged tubes based on thermal considerations. Some relevant information for these two fractions is as below: * The 5% is "required fraction of the surface area for cooling the liquid". More details of "The required fraction of the surface area for cooling the liquid" can be found on Page 32 of RS1069 in HTFS Research Network. * The 44% as "naturally submerged tube fraction" is calculated using a balanced pressure drop mode, involving calculations of parameters, like entrainment ratio, two-phase pressure drop multiplier etc. More details of the method can be found in RS397 and RS784 in HTFS Research Network. The balanced pressure drop model depends on the amount of liquid and the relative densities and viscosities of both liquid and vapor phase. HTFS Research Network DR12 (Gloyer 1970) indicates it is based on frictional loss of turbulent flow of both phases through a similar resistance (the tube bundle) with vapor at the top and liquid at the bottom, and the same pressure gradient along the exchanger in each. Baffle pitch affects both phases, so does not change the relative resistances. The model does not allow for additional gravity induced drainage of the liquid (so no dependence on nozzle size), or drainage notches, or any specific geometric features, such as there being more/fewer tubes per unit cross section in the liquid or vapor regions. The "pressure balanced" fraction is an estimate by the program, and if it is considerably greater than that of "required for liquid cooling", a warning message would be generated. the initial estimate is provided iteratively in Input | Program Options | Thermal Analysis | Heat Transfer tab until the subsequent "required fraction for liquid cooling" matches this initial estimate. Keywords: Operational, warning, 1325, EDR, condensor. References: None
Problem Statement: How do I access Exchanger Design & Rating variables from within the Aspen HYSYS type library?
Solution: Within the Aspen HYSYS type library we do not have direct access to the EDR variables. However, it is possible to still access these variables using automation through the use of the "BackDoor" class and monikers. There is automation codes VB.NET automation code below to access and set the hot and cold side fouling resistances in a rigorous EDR heat exchanger in HYSYS. The code would be very similar in VBA. Imports HYSYS Module Module1    Sub Main()        'Launch Application and open case        Dim hyApp As Application = CreateObject("HYSYS.Application", "")        'This case has a heat exchanger on it named "E-100" which is rigorous        Dim hyCase As SimulationCase = hyApp.SimulationCases.Open("C:\\Users\\Aspen\\Desktop\\E100.hsc")        hyCase.Visible = True        Dim hyOps As Operations = hyCase.Flowsheet.Operations        Dim exch As HeatExchanger = hyOps.Item("E-100") 'Get the heat exchanger        Dim bdExch As BackDoor = exch 'create a backdoor to access variables with monikers        Dim foulResHS As RealVariable = bdExch.BackDoorVariable("ExchPerf.500/ExchangerDesign.300/HTFSplusCalculation.300:ExtraData.823.0.(FoulRes)").Variable        Dim foulResCS As RealVariable = bdExch.BackDoorVariable("ExchPerf.500/ExchangerDesign.300/HTFSplusCalculation.300:ExtraData.823.1.(FoulRes)").Variable        Dim foulResUnits As String = "C-h-m2/kJ"        'Get the value that is already in the variable        Dim hotFoulRes As Double = foulResHS.GetValue(foulResUnits)        Dim coldFoulRes As Double = foulResCS.GetValue(foulResUnits)        'Set new values in the variables        foulResHS.SetValue(1, foulResUnits)        foulResCS.SetValue(2, foulResUnits)    End Sub End Module Keywords: HYSYS, EDR, Automation, EDR variables, fouling resistance, VBA script References: None
Problem Statement: When generating my Platinum flowsheet in V8.4, I see this message. Where is the indicated application log file located? "Problem encountered retrieving data sources. See application log for details."
Solution: For V8.4, the file is located under: C:\users\<username>\AppData\Local\AspenTech\PIMSPlatinum\8.4\SingleUserLogs where <username> is the Windows username Keywords: None References: None
Problem Statement: According to KB 137224, in PIMS V8.2 and before, I might get the following message if I am running Platinum Case Runner on a machine with dd/mm/yyyy settimg. This is fixed in PIMS V8.4. Why do I get the below message when I use Platinum Case Runner in V8.4?
Solution: This indicate that there might be a bad input in T. CASE in your model. Platinum Case Runner will read all information in T. CASE, including the case that is not run in the model or not in used in Platinum Case Runner. If there is bad input in T. CASE, for example, a wrong keyword, BLANK is used instead of EMPTY, Platinum Case Runner will not work. You need to check and review the information provided in T. CASE, make sure it is input correctly. Keywords: Table CASE Platinum Case Runner Failed to read tag information. The case you selected is not part of PIMS Model any more References: None
Problem Statement: For the case of shells in series, how about the pressure drop of the connecting lines b/w the equipments? Is there any specific consideration to be aware of?
Solution: If the exchanger design ended up with some exchangers in series, we assume that these exchangers are located pretty close together to minimize the heat loss and the overall pressure drop. Generally, the pressure drop in the connecting pipes (between exchangers in series) is way smaller than the pressure drop that occurs in the exchangers (expansion/contraction in nozzles and tubes, flow through the bundles, flow separation over baffle cuts...). It is a common and acceptable assumption to neglect the pressure drop in the connecting pipes. Similar assumption is taken in heat transfer loss from shell to the environment (again because this loss is much less significant than the heat transferred between tubes and the shell). Keywords: pressure drop, shells in series, approximation, connecting pipes References: None
Problem Statement: How do I prevent run-time error '13': Type mismatch when importing Aspen HYSYS data into Aspen Exchanger Design & Rating (EDR)?
Solution: This error might be due to a miscommunication between Aspen HYSYS and EDR because of the way the comma and period are used in different regions. To fix the communication error between Aspen HYSYS and EDR try changing the language settings on your computer. This can be done by the following. 1. Go to Start -> Control Panel 2. Under Clock, Language, and Region select Change Display Language shown below. 3. Click on the Formats tab on the top and try changing the Format to English (United States) and click Apply 4. Try to import the HYSYS data into EDR again. Keywords: Run-time error 13, Type Mismatch, EDR HYSYS link. References: None
Problem Statement: Does Aspen Shell & Tube Exchanger account for the pressure drop in piping between multiple shells in series?
Solution: If there are multiple shells in series, Aspen Shell & Tube Exchanger assumes that these exchangers are located close together to minimize the heat loss and overall pressure drop. Generally, the pressure drop in the connecting pipes (between exchangers in series) is much smaller than the pressure drop occurs in the exchangers due to expansion/contraction in nozzles and tubes, flow through the bundles, and flow separation over baffle cuts. It is a common and acceptable assumption to neglect the pressure drop in the connecting pipes. A similar assumption is made in heat loss from shell (and external piping) to the environment. This loss is also much less significant than the heat transferred between tubes and the shell. Keywords: Pressure drop, Heat loss, Environment, External piping, Shells in series References: None
Problem Statement: A graphical technique for assessing the stability of a thermosiphon circuit is outlined in solution 139174 “How can I interpret the thermosiphon stability assessment from Aspen Shell and Tube Exchanger?” In this method, pressure drops are calculated around the thermosiphon loop and then graphs are used to determine if the unit may operate stable or not. The Shell & Tube program presents pressure drops for the inlet circuits, exchanger and outlet circuits from the Results | Thermal / Hydraulic Summary | Pressure Drop forms, where the solution describes how the pressure drops can be used for the stability analysis.
Solution: For a thermosiphon run, additional results are presented in the Results | Thermal / Hydraulic Summary | Pressure Drop forms as shown below; The different colored boxes represent the pressure drop components that can be summed together, where as indicated in Table 1 of TM16; Color Pressure Definition Green Pressure drop due to friction and acceleration only between the upstream point of constant pressure (0) and the inlet to the heated section (1). The gravitational pressure drop is not included in this term. Pressure drop due to any valves or pipe fittings in the pipe should be included. Red Pressure drop between the inlet to heated section (1) and the outlet of the heated section (3) due to friction only. Yellow Pressure drop between the outlet of the heated section (3) and the downstream point of constant pressure (4) due to friction. Note this should also include the pressure drop caused by any valve or pipe fittings in this section. Blue Pressure drop between the inlet to the heated section (1) and the outlet of the heated section (3) due to acceleration only. Purple Pressure drop between the inlet to the heated section (1) and the downstream point of constant pressure (4) due to gravity only. With the above pressure drops, the steps in TM16 “Stability Assessment of Boiling Two-Phase Systems” can be followed and results checked with any Operation warnings as appropriate. Keywords: Density wave, Oscillatory, Excursive, Ledinegg References: None
Problem Statement: In the "Optimization Path" - "Design Status" what is the difference between Near, OK and (OK) between brackets?
Solution: The “Design Status” in the optimization path for each selected design will be marked as “OK”, “(OK)”, or “Near” based on the following criteria: (a) The design is OK, if AR≥1, PR≤1, and meets TEMA unsupported length or nozzle rho-V-squared limits. (b) The design is (OK), if AR≥1 and PR≤1, but it fails to meet TEMA unsupported length or nozzle rho-V-squared limits. (c) The design is Near, if 0.8≤AR<1 and 1<PR≤1.5. AR: Area Ratio, PR: Pressure Ratio Key words Design Status, Optimization Path, Area Ratio Keywords: None References: None
Problem Statement: Why do the pressure levels have the same value when importing properties from Aspen HYSYS to EDR?
Solution: The problems is when the PSF file is creating in EDR, EDR takes the inlet pressure and outlet pressure reported in the Aspen HYSYS exchanger in order to generate the Pressure Levels. The issue is that the pressure drop specified in the Hysys exchanger was zero, the pressure levels have the same value. With the same value for the two Pressure levels EDR can cannot interpolate any value for the properties causing an error. The solution is do not specify a delta zero or the same pressure for the inlet and outlet stream in the Hysys exchanger, also the value of zero for a real exchanger (EDR) is not logical. Keywords: PSF file, EDR, importing References: None
Problem Statement: Aspen FRAN is used for modeling the thermal performance of conventional closed loop shell and tube feedwater heaters used in power plant applications. It rigorously models and rapidly resolves complex interactions of desuperheating, condensing and subcooling zones and high-pressure feedwater. The program has been part of the Exchanger Design and Rating (EDR) suite since aspenONE V8.0, and can be run expanding “Other” from new. This option is only available for V8.0 and V8.4. The extension for the FRAN input is *.fri, where this solution describes how a file association can be set so that when a FRAN input file is double clicked, the program is opened automatically.
Solution: To manually associate a file type to a program in Windows 7: 1. Run Control Panel | Default Programs 2. Run “Associate a file type or protocol with a program” 3. Select .fhi from the extensions list and click on the “Change program button” 4. Browse to Fran.exe, that will normally be in the folder “C:\Program Files (x86)\AspenTech\Aspen HTFS V8.x\Aspen FRAN V8.x” and select Fran.exe. Click Open, then OK. If the file extension has not been registered on the computer, then it will not appear in the list in step 3 above. If this is the case then; 1. Double-click on the file extension. You are presented with a dialog that states the extension is unknown, select "Select a program from a list of installed programs" and click OK. 2. Click the Browse button and browse to Fran.exe (normally “C:\Program Files (x86)\AspenTech\Aspen HTFS V8.x\Aspen FRAN V8.x”) and select Fran.exe. 3. Check the "Always use the selected program to open this kind of file" 4. Click OK. Now when the input file (*.fri) is double clicked, the FRAN program should be started and the file opened. Keywords: FRAN, File association, feedwater heaters, Extension fri References: None
Problem Statement: How do I determine the back door monikers for EDR variables?
Solution: Determining the monikers for variables that the user may want to access with a BackDoor is often difficult/tedious but can be done with the script manager, or by going through CS&T to ask a developer who can directly observe the monikers. There are the monikers using the script manager as follows: 1. Open a HYSYS case with a rigorous heat exchanger 2. Open the exchanger and navigate to the Rigorous Shell & Tube tab and the Process ply (this is so that the variables I'm interested in are already visible and open in the view in front of me, to make the script a bit simpler) 3. On the Customize tab, click Script Manager 4. Navigate to a non-read only folder to save the script using the Directories window and [..] to move up a directory 5. Click "New..." 6. Enter a name for the script, e.g. "EDRVariableMonikers" 7. Click "Record" 8. Right click on the Fouling Resistance variable value for a stream in the Process Data Matrix and select "Send To > Data Tables > Create New" (This will write to the script a message that tells the engine to create a process data table and add this moniker to it, displaying the moniker in the script). 9. Repeat 8) for any other monikers of interest, but you must remember the order in which you added them 10. Open the Script Manager again from the Customize Tab 11. Press Stop Recording. 12. Open the script which was saved in the location from step 4) in a text editor such as Notepad 13. The script should have a line similar to this: Message "ProcessDataTable.300(ProcData1)" "DropToAddCSVariable \"FlowSht.1/UnitOpObject.400(E-100)\" \"ExchPerf.500/ExchangerDesign.300/HTFSplusCalculation.300:ExtraData.823.0.(FoulRes)\"" This line designates that the ProcData1 datatable will have a variable added to it from the unit op E-100 at the moniker "ExchPerf.500/ExchangerDesign.300/HTFSplusCalculation.300:ExtraData.823.0.(FoulRes)"--this is the hot side fouling resistance. For step 8) many different actions could be done to expose the variable's moniker, such as entering a new value into the cell, sending the variable to a different utility, or many other things. I chose to send to data tables because the script tends to be a bit cleaner from this. This sequence should work to identify backdoor monikers for most situations, but sometimes certain variables may be a bit more complicated. Keywords: - EDR, Shell & Tube Exchanger, Fouling resistance, monikers for variables, EDR variables, HYSYS References: None
Problem Statement: When running Aspen Shell & Tube in simulation mode, I am unable to change the TEMA type. When I change the TEMA type input and run the simulation, the program reports the old TEMA type in the results.
Solution: This issue arises when the exchanger geometry inputs do not meet the requirements for certain TEMA types. For example, T or S type rear heads require a full support baffle that might not fit in the current baffle arrangement. This problem can be solved by changing the Tube Layout under Input | Exchanger Geometry | Geometry Summary to New (optimum) layout as seen below. This will resolve the inconsistency that does not allow the particular TEMA type specification. Keywords: TEMA Type, T type rear head, support baffle References: None
Problem Statement: How do I model a jacketed pipe?
Solution: A jacketed pipe consists of two concentric tubes, one inside the other. Hence, from a thermal point of view, a jacketed pipe can be analyzed as a tube-in-tube heat exchanger1 (i.e. double pipe heat exchanger). The allocation of the hot fluid and cold fluid depends on the application. For instance, if you want to maintain the conveyed fluid hot (e.g. molten sulfur transport) the heating medium (steam, hot oil, etc.) will flow through the annulus or jacket and the conveyed fluid through the inner pipe. A jacketed pipe can be modeled in Aspen Shell & Tube as a Double Pipe exchanger using a B-D (Double pipe)-M TEMA type exchanger. In the enclosed example hot air flows through the inner tube and cold water through the outer tube and the flow arrangement is parallel. One of the assumptions in the thermal model is that the exchanger is insulated (i.e. no heat transfer occurs between the outer tube fluid and the surroundings). 1 M. Pieve, High temperature jacketed piping: Review of the suited thermal models and comparison with experimental results, Applied Thermal Engineering, Volume 29, Issues 2–3, February 2009, Pages 431-438, Keywords: Jacketed pipe, double pipe exchanger References: None
Problem Statement: How pressure changes in distributors?
Solution: The total pressure change in a distributor is determined from the frictional loss in each pad, and the loss associated with turning and the change in flow area at the inlet to and outlet from the distributor, and between the pads, if there are two of them. The pressure change in distributors is thus calculated rigorously using this method in all calculation modes. Gravitational changes are included when appropriate. Keywords: Pressure Change, Distributor, Plate & Fin Exchanger References: None
Problem Statement: Why are the surface area results different between V8.0 (and older versions) and V8.4 for a Plate Fin Exchanger for the same exchanger geometry input?
Solution: In V8.0, the Main surface area that was reported for Checking/Simulation modes was the sum of the main fin (Results|Mechanical Summary|Exchanger|Stream Geometry), distributor, and redistributor areas. In V8.4 a change was implemented so that the Main surface area is only the main fin area. Keywords: Main surface area, Plate Fin References: None
Problem Statement: How heat transfer occurs in distributors?
Solution: Heat transfer in distributors is a calculation option in simulation/checking modes: By default it is on. The calculation grid in these modes includes any Distributor-only region at the ends of the exchanger. Heat transfer in distributors is not allowed for in Design Mode. The calculation grid here covers only the heat transfer region of the exchanger. In Simulation/Checking, there is a single axial grid along the exchanger. Each stream is assumed to enter the calculation grid at one specific point. For an end entry or exit distributor this point will be the first or last on the axial grid. For a side entry/exit distributor the entry/exit point is assumed to be half-way along the side-bar entry gap. The axial flow length of the distributor on the calculation grid is thus typically half the real distributor length for these cases. This distinction is allowed for in allocating distributor pressure loss and enthalpy change to points in the distributor region. For heat transfer calculations, the mass flux between the inlet and outlet of the distributor is assumed to change uniformly with axial distance along the exchanger. This approximates the physical situation in which there is a step change in mass flux between the distributor pads, but the change happens at different axial locations, depending on the transverse location across the exchanger. All distributor heat transfer calculations assume that the two distributor pads use the same finning. This is usually the case, but when it is not, it means that heat transfer calculations are making an approximation that pressure drop calculations do not. Distributor heat transfer depends not only on heat transfer coefficients, but on two area factors: the fraction of the (rectangular) distributor region occupied by active distributor finning, and the extent to which the active finning in one distributor overlaps with the active finning in other layers. The first of these is readily evaluated for each distributor. The second, overlap with other layers, is harder to determine, so an approximation is used. Local heat transfer coefficients in distributors are first converted to coefficients based on parting sheet area (with the normal allowance for fin efficiency and primary and secondary fin area) and then further multiplied by an area factor to give effective distributor heat transfer coefficients. The area factor varies from unity at the point where the distributor fin and main fin meet, to a lower, or even zero value at the overall stream inlet or outlet point. In the stream details output, the actual and effective heat transfer coefficients are tabulated and each can be plotted as a function of length along the exchanger. It is often seen that local distributor coefficients get higher towards the overall stream inlet and outlet points (because of the higher mass flux there), but the effective coefficients get smaller, because of the reducing area factor. When distributor heat transfer is switched off, local heat transfer coefficients in the distributor are still calculated, but the effective coefficients are set to zero. It is straightforward to evaluate the effect of distributor heat transfer, by running the case with and without this heat transfer switched on. Keywords: Heat Transfer, Plate & Fin , Distributors References: None
Problem Statement: When you close Aspen Batch Distillation the application stays running and sometimes it uses 25 to 50% of the CPU.
Solution: Run the application in Windows XP SP3 Compatibility Mode. Close all processes Keywords: References: None
Problem Statement: How to simulate a horizontal fin (also known as hardway fin) in Aspen Plate Fin Exchanger.
Solution: Horizontal fin which also known as Hardway Fin in Plate-Fin Exchanger. Normally it is used to improve the flow distribution across the layer width at the stream inlet part. Hardway fin can be specified in a short region at the stream inlet in Design mode. It is either serrated or perforated finning laid transversely to the normal flow direction. Similar to Main fin, both the fin number and the length of the hardway fin need to be specified. The fin type can also be used elsewhere for normal (axial) flow. Hardway fin can be specified in the drop down list in the Layer Types section as shown in the screenshot below: Keywords: Hardway fin, offset strip fin, horizontal fin, Plate Fin Exchanger, EDR, Exchanger Design & Rating, Heat Exchanger, flow distribution References: None
Problem Statement: Why do I get Error HTTP 404.17 when using the Enterprise Update Center?
Solution: In this knowledge base article we will be looking at how we can resolve the error HTTP 404.17. This error normally happens because of two reasons, either Microsoft ASP.NET 4.x not installed or not enabled in your IIS server. An HTTP 404.17 error code is received when the ISAPI / CGI Restrictions is preventing the .NET Framework 4.5.1 from running. 1. Open Internet Information Services in Windows. 2. Select the Server in the left tree view. 3. In the "IIS" section, open "ISAPI and CGI Restrictions". 4. For all items beginning with "ASP.NET v4.0", right click the item and select "Allow". If you would like to install the pre-requisites then please refer to the pre-requisites KB for Aspen Enterprise Update Center. Keyword error HTTP 404.17 unable to load enterprise update center HTTP 404.17 update center Keywords: None References: None
Problem Statement: How do I install Aspen Enterprise Update Center?
Solution: In this knowledge base article we will be looking at how we can install aspenONE UpdateCenter-Server. For this KB we will be using the following system. · Microsoft Server 2012 R2 64bit · Internet Explorer 11 · Microsoft .NET Framework 4.5.1 · 4GB RAM · Dual Core Processor Step 1: Download Aspen Enterprise Update Center using the URL below. · Enterprise Update Center Download Step 2: Extract the zip file. Step 3: Right click on “setup.exe” and then click “Run as administrator” · Installation Requirements Step 4: Now the installer should be running, click on “Install aspenONE products” Step 5: The installer will go through the software terms and then the prerequisites and then the Install Type. When you get to the install type click on Custom Install. If you are stuck at the prerequisites section then click here to see how you can install the prerequisites Step 6: Click on “aspenONE UpdateCenter-Server” and then click “Next” Step 7: Now you will be guided through to the License settings which you will need to either specify your network license or standalone license then install the product. After the products installed then load up the Metro Menu and then select the Logon icon.. Your default browser should load up and you should be able to see the welcome screen for Aspen Enterprise Update Center. Login Details · Username: admin · Password: alc1234 Keywords: aspen enterprise update center update center install enterprise update center install help References: None
Problem Statement: When you try installing aspenONE you will see a message under the pre-requisites check to install Microsoft .NET Framework 4.0 before proceeding. Here is an example of what you will see.
Solution: To proceed with the installation you will need to install Microsoft.NET Framework 4.0 because some of aspen application will be using .NET. Step 1: Click on Start Step 2: Click on Computer Step 3: Right click on the DVD an then click "Open" Step 4: Double click on the folder "3rd Part Redistributables" Step 5: Double click on Microsoft .NET Framework 4.0 Step 6: Right click on dotNETFx40_Full_x86_x64 and then click on Run as Administrator Keywords: How do i install .NET Framework 4? .net framework Microsoft.net framework why is aspen asking for .net framework? References: None
Problem Statement: On Microsoft Windows 8 .NET Framework 3.5 is not installed by default and sometimes when using the Add and Remove features you will get an error downloading and installing .NET Framework 3.5 which is required by aspenONE V8.4. Windows 8 error when trying to install .NET Framework 3.5 SP1
Solution: All you will need to do is a couple of steps to install .NET 3.5. Step 1: Place your Windows 8 DVD in your computer. Step 2: Load Microsoft Power Shell. You can do this using the Windows 8 Search which is found under the Charm menu. · Press your Windows key on your keyboard + the F key Now the search function will appear on the screen. Click on the Apps icons and then in the search type in Powershell. Here is an example of what you should see. Right click on the Windows PowerShell icon and click Run as Administrator on the bottom menu bar. Example shown below. Now enter the following command in PowerShell · DISM /Online /Enable-Feature /FeatureName:NetFx3 /Source:d:\sources\sxs Here is an example of what you should see after you press enter the command above After the install completes you should see a message saying successfully installed which after that you can go and restart Aspen installer and continue with the install. Keywords: how do I install .NET 3.5 on Windows 8? unable to install aspen v8.4 because of .net 3.5 aspen requires .net 3.5 References: None
Problem Statement: If you are upgrading to V8.4 from a previous version like V8.2 then you will need to install IIS compatibility components. The screen-shot below shows the error you will see on the prerequisite checks.
Solution: To proceed with the installation you will be required to install IIS 6 Scripting Tools and IIS compatibility component. Step 1: Click on the Start button Step 2: Click on the Control Panel link Step 3: Click on Uninstall a program Step 4: Click on Turn Windows features on or off. Step 5: Expand Internet Information Services Step 6: Expand Web Management Console Step 7: Now make sure the option is ticked for IIS 6 Scripting Tools and IIS 6 WMI Compatibility. Keywords: Information Services 6 compatibility components IIS compatibility components How do I install Information Services 6 compatibility components? how do I install IIS compatibility components Hysys Process Manual References: None
Problem Statement: Why do I get error message "You don't have permission to open the AFW Security Manager or the AFW Security Manager initialization failed."? I have this error message always after the first configuration of the AFW-Snap-In when used with an Oracle database as follows: Run the AFW database wizard to set up the database using Oracle 11g Release 2 Enter the AFW Security Manager (with a message to say it is unprotected) Configure the Administrator Role and assign a domain account as well as the domain group for the Administrators Import AFW SNAP IN, and assign the administrator role to open the snap in. Close AFW Security Manager The next time to open AFW Security Manager the error message occurs.
Solution: This problem can occur if using AFW with an Oracle database and NLS_CHARACTERSET is set to WE8ISO8859P15. If you get the problem try redefine the Oracle database to use character set WE8ISO8859P1. You will then need to re-run the AFW database wizard to reset the database. Keywords: Oracle NLS_CHARACTERSET References: None
Problem Statement: How do I simulate a Multi-bed Flow sheet in Aspen Adsorption?
Solution: There are two ways to simulate a multi-bed flow sheet. 1. Single Bed approach: This approach is valid if the following conditions are met. · Each absorbent bed is identical (Absorbent layers, model assumptions). · Only one bed has to be rigorously modeled. · We can incorporate any number of interactions. · Material sent to an interacting bed (stored) is reused (replayed) later in the cycle. The benefits of using the single bed approach are listed below.    · No detriment to simulation accuracy. · Increased simulation speed. We are going to solve fewer equations. · Less data passed between client and server and server to plot/result files. · Simplifies the setting up and configuration of the model. 2. Multi-bed approach: If the Single Bed approach cannot be used for a given process, a rigorous multi-bed flow sheet can be created. It contains more than one bed model. It is useful for control studies and more difficult to configure, having longer execution times. We can find N2PSA example in the examples folder (C:\Program Files (x86)\AspenTech\Aspen Adsorption V8.4\Examples\N2PSAMB) which uses rigorous multi-bed approach. Key words Multi-bed, interaction unit, adsorption Keywords: None References: None
Problem Statement: How to plot an isotherm.
Solution: We suggest the following procedure: 1. Create a new simulation and set up the component list (or reuse your existing simulation case) 2. Create a block using the Static_Isotherm block 3. Select the isotherm and enter the parameters 4. Change the run mode to "Dynamic" 5. In the Run Options, set the communication time to 1 second, the pause at time to 100 seconds 6. In the Solver Options, Integrator, select the Implicit Euler method, select the fixed step method, set the step to 1 second and uncheck the option "interpolate at communication intervals" 7. In the flowsheet constraints, add the following code: CONSTRAINTS // Flowsheet variables and equations... Pmin as pressure (fixed, 1e-5); Pmax as pressure (fixed, 4); // set the upper value for the pressure // vary the pressure // you need to make B1.P free B1.P = Pmin + time/100 * (Pmax - Pmin); dummy as realvariable (initial); $dummy = 1; END 8. Right click the flowsheet constraint text editor, and select "Compile" (or press F8). The simulation will be overspecified by 1 9. In the static isotherm block, AllVariables table, make the pressure free. The simulation should become again "square" (0 degree of freedom, "green square" status) 10. Create a time plot with B1.P as the x axis (drag & drop the variable on the X axis), and B1.W("N2") (or other components) on the plot 11. Run the dynamic simulation You may need to close and re-open the plot to see the correct results. The example for Aspen Adsorption V8.4 is attached. Keywords: isotherm, plot, IP References: None
Problem Statement: Aspen Simulation Workbook (ASW) Plug-in Tab is missing in Microsoft Excel. A "Hard disabling occured" error can be seen. The hard disabling occurs when an Add-in causes the application to close unexpectedly (a crash) and is disabled by Excel.
Solution: To restore the ASW Add-in, please follow these steps: 1. Open MS Excel | File | Options | Add-Ins 2. Locate Manage: select “COM Add-ins” from the drop down box and then click “Go” button 3. Check the box for “Aspen Simulation Workbook V8.4” and click “OK” button However, the Aspen Simulation Workbook V8.4 does not keep the check-box setting because the Add-ins has to be re-enabled from the “Disabled Items”. Therefore, the next step is to re-enable the deleted Add-Ins. 4. Click the File | Option | Add-Ins | Disable Items and locate the disable application Add-ins “Aspen Simulation Workbook V8.4” 5. Finally, click on close button and re-open MS Excel to verify that ASW Add-in is enabled. An ASW tab should now be present in the Excel menu bar. Keywords: Aspen ASW v8.4, MS Excel, Com Add-ins, re-enable, and Aspen Simulation Workbook References: None
Problem Statement: Sometimes building a VBA code for an Excel file that uses ASW may require Excel to hold the execution of the VBA commands while HYSYS/Aspen Plus solves the simulation and ASW updates the results. How can this be done?
Solution: Normally you could use the commands Application.Wait() and Sleep() to hold a VBA code execution, however, for this case this would not be useful since that also holds Aspen Simulation Workbook and the simulation results would not be updated. In such cases you would need to use a DoEvents loop that will delay the VBA code without stopping ASW, thus allowing it to update the results from the simulation. The DoEvents subroutine for this would be: Sub WaitFor(NumOfSeconds As Long) Dim SngSec As Long SngSec = Timer + NumOfSeconds Do While Timer < SngSec DoEvents Loop End Sub Attached is a sample case using this operation. Keywords: Visual Basic for Applications Stop line code References: None
Problem Statement: How to estimate the density of Polystyrene at over the temperature range in Aspen Polymers application?
Solution: 1. Start new case with “Polymers Template – Polymers with Met-C_bar_hr Units” 2. Define Components Note: Property analysis does not work for ‘polymer’ components, but it works fine for ‘oligomer’ components. Treating the polymer as an oligomer gets around this problem because the oligomer definition tells the property system exactly how many segments of each type are in the polymer. 3. Components/Polymer/Characterization Select "segment" from segment tab and select Oligomer 4. Select POLYNRTL as a property method 5. Home/Analysis/Pure Keywords: polymer property analysis, polymer density etc; References: None
Problem Statement: How do you enter UNIFAC groups over 4000? The help says that they exist; however, they are not in the drop-down list.
Solution: Groups 3815, 4005, and 4110 through 4210 are only used with the PSRK equation of state as normal components. PCES estimation does not support using PSRK as an estimation method, so these groups cannot be entered on the Components | Molecular Structure | Functional Groups sheet. The Aspen Physical Property System does not support entering or regressing parameters for these groups, so you cannot enter them on the Component | UNIFAC Groups form either. If for some reason, you need to define a component with one of these groups, it is possible to use Properties | Customize | Add Input | Add After STRUCTURES UNIFAC ComponentName 4005 1 Keywords: None References: : CQ00524686
Problem Statement: What are typical void fraction values at minimum fluidization in a fluidized bed within Aspen Plus?
Solution: The fluidized bed model in Aspen Plus allows to model bubbling and circulating fluidized beds. The model considers the fluid-mechanics as well as chemical reactions allowing to model for example fluidized bed reactors. One key parameter of the model is the void fraction at minimum fluidization (emf) that is used in various equations to describe the relationship between the drag force and the fluid velocity. There are basically two different approaches to estimate emf: 1. Measure the pressure drop at minimum fluidization and calculate emf using of the Ergun equation 2. Determine emf from the volume of the fixed bed and the mass of the fixed bed. In general the value of emf depends on the particle size distribution and also the shape of the particles. Table 1 shows experimental values of emf for different particle sizes and different sphericities (ϕs). The sphericity that describes the shape of the particles is here defined as: ϕs= (surface area of sphere of same volume as particle) / (Surface Area of particle) (1) In most cases emf is smaller for a distribution of particle sizes compared to particles of only one size due to the fact that smaller particles will fit in the gaps between larger particles. This is fact is also evident from the figures for ‘‘rounded sand ’ϕs = 0.86’’ and ‘‘sand mixture (round particles)’’ in Table 1. Particles Average Particle Size 20 μm 50 μm 70 μm 100 μm 200 μm 300 μm 400 μm Angular Sand (ϕs=0.67) - 0.6 0.59 0.58 0.54 0.5 0.49 Rounded Sand (ϕs=0.86) - 0.56 0.52 0.48 0.44 0.42 - Sand Mixture (round particles) - - 0.42 0.42 0.41 - - Pulverized coal and glass 0.72 0.67 0.64 0.62 0.57 0.56 - Anthracite (ϕs=0.63) - 0.62 0.61 0.6 0.56 0.53 0.51 Activated Charcoal 0.74 0.72 0.71 0.69 - - - Fischer-Tropsch Catalyst (ϕs=0.58) - - - 0.58 0.56 0.55 - Carborundum - 0.61 0.59 0.56 0.48 - - Table1. Experimental Value Examples for the Void Fraction (emf ) at minimum fluidization. The table above maybe used as a reference when experimental data for the void fraction at minimum fluidization are not available. This void fraction at minimum fluidization can be defined on the Specifications tab in the section bed inventory as shown in the figure below. Figure1. Specification tab and typical Values for void fraction at minimum fluidization within a Fluidized bed. Keywords: Void fraction values, Sand, Pulverized coal and glass, Anthracite, Activated Charcoal, Fischer-Tropsch Catalyst, Carborundum (Silicon carbide) References: s: Kunii D, Levenspiel O (1969) Fluidization engineering. Wiley, London:
Problem Statement: Commands such as ASPCOMP and ASPLINK are not working from the Aspen Simulation Engine window. I get an error that says that the command is not found: C:\Program Files\AspenTech\APrSystem V7.3\Engine\Xeq\asplink.bat Error: C:\PROGRA~1\AspenTech\APrSystem is not recognized as an internal or external command.
Solution: Before Aspen Plus V8.6, Aspen Plus did not handle names with space internally. This means that special names has to be converted into short (8.3) names during the installation process. For example, C:\Program Files\AspenTech\APrSystem V7.3\Engine may be converted into something like C:\PROGRA~1\AspenTech\AprSys~1.3\Engine Note that the number after ~ can be different on different machine as the generation of short name depends on the presence of files at the time of short name generation. It seems that the user did not substitute short name for "APrSystem V7.3". You can find short name by using commands dir "C:\Prog*" /x dir "C:\Program Files\AspenTech\APrS*" /x You will see short names listed to the left of full name. The following lines in aspsetup.bat must be converted to use short names (also do NOT use "") >> set asptop=C:\Program Files (x86)\AspenTech\Aspen Plus V7.3\Engine >> set aprsys=C:\Program Files (x86)\AspenTech\AprSystem V7.3\Engine >> set oomftop=C:\Program Files (x86)\AspenTech\OOMF V7.3 Keywords: None References: : CQ00546651
Problem Statement: What is the functionality of the Aspen Production Record Manager V8 and higher when the license is unavailable?
Solution: If Aspen Production Record Manager is unable to get a license, it is either due to a license denial or the license grace period has expired. A license denial is when the application is unable to check out a license from the license server. A license grace period is when the license has been granted at least once, the license server cannot be contacted again, and the license timeout after 900 minutes (15 hours). For more information, visit knowledge base article 139171. If Aspen Production Record Manager is unable to use a license because the license’s grace period has expired or the license was denied during checkout, then the product will have a reduced or even zero functionality. The following table shows the reduced functionality in License Grace Period and License Denied modes: Application Reduced Functionality in License Grace Period Mode Reduced Functionality in License Denied Mode Aspen Production Record Manager No new configuration can be added. No new configuration can be added. Client applications should not connect to an APRM server that is running in License Denied mode. Batch Detail Display and Batch Query Tool No reduced functionality. No data will be retrieved from unlicensed servers. Client systems (except those above). No reduced functionality. No reduced functionality. Keywords: Product Functionality, License Denied, License Grace Period References: None
Problem Statement: When you launch Aspen Production Record Manager Administrator, the following error message appears: "The specified service does not exist as an installed service."
Solution: This is due to Aspen Production Record Manager Services missing in the Windows Services. AspenTech recommends to completely re-install or repair the installation if services are not installed as expected. If option to re-install is not possible, the service can be installed manually according to the instructions below: 1. Browse to C:\Windows\SysWow64. 2. Right-click on cmd. 3. Select "Run as administrator" from context menu. 4. Browse to the folder containing the executable: cd C:\Program Files (x86)\AspenTech\Batch.21\Server 5. Create the service with the following command: Batch21Services.exe /service DOMAIN\Username Password 6. You may need to run Batch21Services.exe /unregserver if the service is already there but appears to not work correctly. 7. If the service missing is the APRM BCU Service, the command to create the service is BcuServer.exe /service DOMAIN\Username Password 8. You may need to run BcuServer.exe /unregserver if the service is already there but appears to not work correctly. 9. Make sure the newly created services are set to Automatic and manually start them both in Windows Services. Keywords: Batch21Services BcuServer References: None
Problem Statement: This solution is intended for modelers who configure SCM applications for the end users. There was a new feature introduced in V8.4 Cumulative Patch 2. Configurers/Modelers have the ability to add an icon to the tab header to communicate to the end user that this tab needs to be manually refreshed. The requirement for this type of indication has been there since the introduction of multi tabs/windows in the new GUI in V8. Please note that there is ability within SCM to automatically refresh using the RACTREF commands - this is discussed in
Solution: # 139594. Solution To add the refresh icon to one tab, the following command can be used: VMACTION ViewModelID NeedsRefresh Where the ViewModelID is the address used to identify the View Model. For example, the Planning Board's XML configuration is stored in CPB set and the view model is CPB:PB_VM à this is the ViewModelID for the Planning Board screen. A screen's ViewModelID can also be found by using the $CURRVM command, when the screen is opened. To refresh all the screens that are currently open, the following command can be used: VMACTION ALL NeedsRefresh This command can be used in Rules - so the ideal use case is if there is a Run Action command that is run and if it takes a lot of time to use the refresh the intended screens, auto refresh (RACTREF command) can be avoided and this feature can be used to indicate the users to manually hit the Refresh command. Keywords: VMACTION NeedsRefresh RACTREF Icon References: None
Problem Statement: What features were added to the help menu for Aspen Fleet Optimizer in V8.4?
Solution: The Help menu on the Aspen Fleet Optimizer main dialog box contains a Training option. This option links to an Aspen Fleet Optimizer Training page which provides access to rich library of Aspen Fleet Optimizer training materials. The Help menu on the Aspen Fleet Optimizer main dialog box also contains a Documentation option. This option links to an Aspen Fleet Optimizer Documentation page which provides access to rich library of Aspen Fleet Optimizer documentation materials. Keywords: None References: None
Problem Statement: What email clients are supported in Aspen Fleet Optimizer V8.4?
Solution: For proper functioning of the eMail feature, you must install an appropriate MAPI (Mail API)-compliant eMail client on the computer where Fleet Optimizer applications are installed. MAPI includes functions that mail-enabled and mail aware programs can use to create, manipulate, transfer, and store mail messages. Microsoft Outlook is an example of a MAPI client although any MAPI SDK email client would be compatible. MAPI also contains tools that program developers can use to define the purpose and content of mail messages, and provides flexibility in the management of stored mail messages. It also provides a common interface that program developers can use to create mail-enabled and mail-aware programs independent of the underlying messaging system. Messaging clients provide an interface for interaction with the Microsoft Windows Messaging System (WMS). This interaction typically includes requesting services from MAPI-compliant providers such as message stores and address books. Keywords: None References: None
Problem Statement: What database versions are supported in V8.4 for Aspen Fleet Optimizer?
Solution: The information below applies to a dedicated server, running Oracle 11g or a server running MS SQL Server 2005 or 2008 with no other function other than containing the Fleet Optimizer database and common interface tables. Keywords: None References: None
Problem Statement: What version of MS Mappoint is supported with Aspen Fleet Optimizer V8.4?
Solution: Aspen Fleet Optimizer was tested with MS Mappoint version 2009 other version of Mappoint may be compatible but were not tested. Keywords: None References: None
Problem Statement: What is the procedure to allow an Administrator user to propagate a list of URLs to be added to the Local Intranet Zone or the Trusted Sites Zone on a system wide basis?
Solution: The IT security policies at many companies dictate that a standard non-administrator user not have permissions to edit the Internet Explorer settings. However, the Aspen PCWS web applications to view and maintain Aspen APC application requires that the web URL address be added to the Local Intranet (or Trusted Sites Zone) on the machine accessing the web page. The information listed below provides the procedure to allow an administrator user to automatically propagate a default list of URLs to the Local Intranet or the Trusted Sites zones on a machine. 1. Login to the machine/server as Administrator. Use Run command to execute gpedit.msc. This opens up the Local Group Policy Editor window. 2. From the left hand navigation pane, drill down to- Local Computer Policy | User Configuration | Administrative Templates | Windows Components | Internet Explorer | Internet Control Panel | Security Page 3. Select Security Page from left hand pane to populate the right-hand pane. 4. On the right hand pane, double click on Site to Zones assignments list. 5. Change the setting to Enabled. 6. Under options section, click on the Show button to build up the list to allowed URLs. 7. Add the PCWS server name in the URL list (Value Name) with a value of 1 (Local Intranet Zone). 8. Click OK to accept the settings. 9. Login as a standard, non-administrator user to confirm the URL is in the Local Intranet Zone list for the user. Keywords: Group policy PCWS References: None
Problem Statement: What is the new Apache Tomcat Web Service? What is it used for?
Solution: Apache Tomcat Web Service is a new service introduced in APC V8.4.0.1 (V8.4 CP1). This service is used by PCWS to display the new High Performance Trends (HPT) feature. This service can be stopped if one may prefer the previous Aspen Process Explorer based history plots; however it's needed to disable first the High Performance Trends feature from the PCWS and then stop Apache Tomcat Web Service. Refer to solution 140092 for more information on disabling HPT. Keywords: Apache Tomcat Web Service, V8.4.0.1, V8.4 CP1, References: None
Problem Statement: What are the available licensing options for Aspen InfoPlus.21?
Solution: The following licensing options were introduced in V7.1: License Type License Key Usage Standard SLM_InfoPlus21_Points For production environments Embedded SLM_InfoPlus21_Embed For applications that have an embedded IP.21 License Development SLM_InfoPlus21_DevSys For development environments Backup SLM_InfoPlus21_Hbackup For backup environments In order to configure the appropriate Aspen InfoPlus.21 license type, please follow the directions in KB 127464. Keywords: Aspen InfoPlus.21 License Type Standard Embedded Development Backup References: None
Problem Statement: When Static Head option is turned in Aspen Plus Dynamic, the outlet pressure of model does not match with that in Aspen Plus. How to resolve this mismatch?
Solution: This mismatch happens as Aspen Plus models cannot take static head effects into consideration while calculating outlet pressure. One way of resolving the mismatch issue is to make some changes in both Aspen Plus and Aspen Plus Dynamics: In Aspen Plus: Add a valve model on the out let stream where pressure is calculated. In Aspen Plus Dynamics: 1. Change the run mode to Initialization and Run the simulation. 2. Change the parameter LiquidHead to “Yes” in the Configure Form of the model. 3. Invoke the Resize Script of the Valve in the outlet stream to set it up to “Resizing” mode. Then Run the simulation. 4. Invoke the Resize Script again for the valve to set it back to “Rating” mode. 5. Change the Run mode back to Dynamics. This adjusts the valve parameters to take the additional static liquid head into account. Please see the attached Aspen Plus and Aspen plus Dynamics files. Key Words Dynamic Simulation, Out let pressure, Static Head, Valve. Keywords: None References: None
Problem Statement: Can we use two phase-specific (vapor and liquid) U values for Heat exchangers in Aspen Plus Dynamics?
Solution: Currently Aspen Plus Dynamics does not support two individual phase heat transfer co-efficient for heat exchanger models. The ways dynamic heat exchangers are modeled are as an inlet and outlet holdups which are connected by a "valve" that applied the heat transfer and pressure drop. If you are just using something constant like cooling water as your coolant, you might be able to use a dynamic Flash2 block instead and under “Dynamics | Heat Transfer” set the heating to LMTD, condensing, or evaporating then set the mass flowrate of coolant and the heat capacity of the coolant. Key Words Heat Exchangers, Phase, U value Keywords: None References: None
Problem Statement: The collected data in Aspen Watch Performance Monitor/PID Watch V8.0 always displays the controller mode as Local/Manual even when it should be displaying Remote/Manual mode.
Solution: ***Note- This solution ONLY applies to applications working with a Delta V DCS. The source of the problem is that the underlying SQL procedure used to determine the correct mode for a PID loop does not make distinction between the REMOTE/MANUAL and LOCAL/MANUAL modes. Explanation - The following code logic is used in the SQL Procedure for interpreting the Mode for a PID Loop. Value of AW_L8 (MODE.ACTUAL) Bit 4 (8) (Manual Flag) Bit 5 (16) (Auto Flag) Bit 6 (32) (Remote Flag) AW_MODE 8 1 0 0 Local/Manual 16 0 1 0 Local/Auto 32 0 0 1 Currently falls through to Local/Manual This should be changed to Remote/Manual 48 0 1 1 Remote/Auto The procedure listed below can be used to alter the SQL procedure to make the distinction between the last two modes. NOTE THAT ANY CHANGE(S) MADE TO THE SQL PROCEDURE WILL GET OVERWRITTEN WHEN YOU RUN INSTALL DATABASE CONFIGURATION. 1. Use Aspen SQLplus to open the AWP_PIDC_DELTAV.SQL procedure located in the C:\Program Data\Aspentech\APC\Performance Monitor\etc\sql\pid\ directory. 2. Scroll down the script and navigate to the section on "Begin Normal "ON" processing logic | Step 2: Process the AW_MODE | Set AW_MODE value" 3. The SQL logic for setting the AW_MODE value should be revised to recognize the Remote/Manual state. This can be done by adding script shown below (Boxed) to the code at the indicated location. CASE WHEN (REM_FLAG = 0 AND AUTO_FLAG = 16) THEN PIDREC->AW_MODE = 2; -- Local/Auto WHEN (REM_FLAG = 32 AND AUTO_FLAG = 16) THEN PIDREC->AW_MODE = 3; -- Remote/Auto WHEN (REM_FLAG = 32 AND AUTO_FLAG = 0) THEN PIDREC->AW_MODE = 1; -- Remote/Manual ELSE PIDREC->AW_MODE = 0; -- Local/Manual END 4. Save the changes made to the procedure using "Record->Save As" option from the menubar. Keywords: Delta V Aspen Watch SQL Procedure Controller mode mapping References: None
Problem Statement: How do I model multiple pipes ending in one pipe to form pipeline in Aspen Plus Dynamics?
Solution: Aspen Plus Dynamics does not support pipeline model from Aspen Plus. One work-around is to use multiple inlet streams connected to a mixer block with one outlet stream. Each stream can be controlled by a valve. Please see the attached Dynamics file. Key Words Dynamic Simulation, Pipeline, Mixer, Valve Keywords: None References: None
Problem Statement: It is possible to verify XNLP or XLP solution by restarting from the last solution and resolving the same problem. To achieve this "Verify
Solution: by Resolving" under XNLP Settings / Advanced needs to be enabled: Since V8.4 this functionality also works when running parallel cases using multi processing functionality. However there are no details of "Verify Solution by Resolving" run in the execution log: Solution In order to investigate "Verify Solution by Resolving" run details you need to navigate to the model folder and open one of the XSLP_Control logs: Keywords: Verify References: None
Problem Statement: How to specify the “Maximum Mass Flow Rate� in a Tee.
Solution: Create a spreadsheet and specify the Molecular Weight and the “Maximum Mass Flow Rate� desired. In another cell divide the “Maximum Mass Flow Rate� between the Molecular Weight. After doing that use the drag and drop functionality and drop the calculated value in the “Max flow rate� cell in the Tee. Keywords: Tee, Maximum flow spec, Max flow rate, Flow rate References: None
Problem Statement: When working with Aspen Process Manual and the user is browsing the manuals as well as the information content, it sometimes only shows the pictures of figures and graphs but not the equations in specific.
Solution: In order to solve this when only the equations in specific are not shown, one has to check first if the following registering file: ‘ShowEqn03.dll’, is in the AspenTech shared location. If the installation is normal, enter at a command prompt the following: Regsvr32 “C:\Program Files (x86)\Common Files\AspenTech Shared\ShowEqn03.dll” One probably needs to start the command prompt as an ‘Administrator’. After doing that, it is necessary to refresh the IIS (Internet Information Services) Manager application pool and see if it fixes the problem. In order to do that, find below the instructions: 1) Open IIS (Internet Information Services) Manager following these steps: To start IIS Manager from the Run dialog box 1. On the Start menu, click All Programs, click Accessories, and then click Run. 2. In the Open box, type inetmgr and then click OK. To start IIS Manager from the Administrative Services console 1. On the Start menu, click All Programs, click Accessories, and then click Run. 2. In the Run text box, type control panel, and then click OK. 3. In the Control Panel window, click Classic View, and then double-click Administrative Tools. 4. In the Administrative Tools window, double-click Internet Information Services. 2) Select ‘Application pools’. 3) Then, right clicking on the Application Pool related to ‘Aspen Process Manuals’ which is running on, select ‘Recycle…’ and check that the status remains as ‘Started’. 4) Now, the Process Manual application should work correctly. Keywords: Aspen Process Manual, Equations not shown. References: None
Problem Statement: I want to generate a more complete table in the Performance tab of my Heat Exchanger. How can I adjust the intervals?
Solution: If the Simple Weighted model is selected as the Heat Exchanger Model you will be able to modify the number of intervals shown in the table located in the Performance tab. Go to Weighted Model Inputs section under Design tab | Parameters page and specify the number of intervals that you want to displayed in your table. Keywords: intervals, performance, table, heat exchanger References: None
Problem Statement: What are the features available in the different versions of Aspen HYSYS?
Solution: The table below contains all of the features available in Aspen HYSYS from version 2006.5 through V8.4. You may also refer to the attached PDF. 2006.5 V7.0 V7.1 V7.2 V7.3 V8.0 V8.2 V8.3 V8.4 Aspen HYSYS®—Feature Availability Sept. 2008 Feb. 2009 Jul. 2010 Nov. 2011 Dec. 2012 May 2013 Aug. 2013 Nov. 2013 Supported Operating Systems 2000, XP, VISTA XP, VISTA XP, VISTA XP, VISTA XP, VISTA, WIN 7 x32, WIN 7 x64 XP, WIN 7x32, WIN 7x64 XP, WIN 7x32, WIN 7x64 XP, WIN 7x32, WIN 7x64, WIN 8x64 WIN 7x32, WIN 7x64, WIN 8x64 Supported MS office versions 2003, 2007 2003, 2007 2003, 2007 2003, 2007 2003, 2007, 2010 2007, 2010 2007, 2010, 2013 2007, 2010, 2013 2010, 2013 New MS Office style user environment X X X X Activated Economic Analysis X X X X+ Activated Energy Analysis X X X X+ Activated Exchanger Design and Rating X Link models to data with Plant View X X X X Automated Recycle Advisor X X X X Model Calibration with Datafit X X X X Configure and export to ASW X X X X Integrated Exchanger Sizing and Rating X Enhanced Enhanced Enhanced Activated Integrated Economic Analysis X Activated Activated Activated Activated Integrated Energy Analysis X Activated Activated Activated Activated Intelligent Search X X X X X Online On-Demand Training X X X X X Video Tutorials X X X X X Computer-Based Online Training 1 4 9 9 9 Computer-Based Online Training modules 55 55 55 55 55 Greenhouse Gases Emissions Reporting X X X X X Conceptual Design Builder in Aspen HYSYS Upstream X X X X X Flare System Analyzer * X X X X X Safety Analysis Environment: PSV Sizing X X+ Improved thermal conductivity predictions for heavy hypo fractions X X X X X X Aspen Properties with NIST and DIPPR, updated steam tables, GERG reference property method X X X X X X TULSA Multiphase correlation X X X X X MacroCut functionality improves the workflow to characterize crude oil X X X X X X Process industry's first content marketplace (aspenONE Exchange) X X X aspenONE Web & Mobile X X X Acid Gas Cleaning X X Petroleum Assay Mangement X Delayed Coker reactor model X Visbreaker reactor model X * User interface accelerates design, rating, and operations analysis. "+ This feature has been enhanced" Keywords: None References: None
Problem Statement: How do I show hidden objects on the PFD?
Solution: To reveal the hidden objects you just need to make right click on the PFD and select Reveal Hidden Objects… On the show hidden Objects window you can select the items you want to show again: You can use the shift key to select more than one object. Keywords: V8.4, Reveal Hidden Objects, Hysys, Show References: None
Problem Statement: Why is there a discontinuity in VLE Plot when using the RefProp Method?
Solution: Using RefProp (this method coding is provided by NIST) to create a VLE curve for a multi component system can provide contradictory information. The calculation of a pure stream (only one component) with a non-zero flow using RefProp is possible. However, there can still be an issue with a pure stream as well. If the user wants to plot the VLE curve, a property table can be created. Keywords: RefProp, refrigerant, VLE References: None
Problem Statement: How do I generate the Mass/Energy Balance for a single unit operation?
Solution: People can see the flowsheet-wide Mass/ Energy Balance from Flowsheet summary. However, they may wonder if HYSYS can generate the Mass/ Energy Balance for a single unit operation. The answer is Yes. You can use Property Balance from Model Analysis to achieve that. We will use a crude distillation column as an example. 1. Open your process simulation and go Model Analysis> Property Balance. Then it will open Property Balance Utility 2. From Scope Objects, you can select the objects that you are looking to. In this example, T 100 column has been selected. Users can select a list of unit operations if they want. 3. From Insert Variable, you can select the variable as Mass flow and then you will be able to see the balance results. 4. The energy balance is on the next tab. Keywords: Mass/Energy Balance, Single Unit Operation References: None
Problem Statement: If I have some hypothetical components on my simulation defined by the Oil Manager, the composition is deleted when I define the composition from the Oil & Gas Feed section.
Solution: Defining from Oil & Gas Feed and and the Oil manager are two completely different tools. The Oil & Gas Feed data calculation will erase the existing data and fill in new data if it calculates. Once the user enters the density, the black oil calculation takes over, which overwrites the oil manager data. If the user continues to enter gas compositions, GOR and WOR, and other information, oil and gas feed will have enough information to solve and provide the user with compositions calculated by black oil. Therefore, the stream cannot have any composition defined. And the hypo components will be used to map the composition calculated by the information defined on the Oil & Gas stream tab. Keywords: Oil manager; Black Oil; Oil & Gas feed References: None
Problem Statement: Component C31 to C36 are not found in Aspen HYSYS pure component database. How can I add those?
Solution: The C31 to C36 are not available as pure components in Aspen HYSYS databank. The option to have these components available is add them as hypothetical components. For more information, please refer to KB 109781 in which you will find a step by step procedure for creating one. Keywords: Hypothetical components, C31, C32, C33, C34, C35, C36 References: None
Problem Statement: How to access SULSIM extension in Aspen HYSYS
Solution: SULSIM is a third party program for sulphur treatment in a gas plant that can work inside Aspen HYSYS. To be able to run this program inside HYSYS, both HYSYS and SULSIM should install on your machine. The first license is the link license and second one is SULSIM license and both are given by Aspentech these days. If somebody has old license available, still they can use the SULSIM. To register the extension, press 'Register an Extension' button on Tools| Preferences| Extensions tab and select 'SulsimLinkExtn.dll' file to be registered. This file is usually located in C:\Program Files\AspenTech\Aspen HYSYS ( version)\Extensions\SulSim After registering the extension, add this extension to your HYSYS pre-built case (as it does not run as a standalone version) by pressing F12 to bring the Unit Op screen up and selecting Extension radio button then SULSI,M Extension. To run it and as mentioned above, you will need to purchase the program and its license from Sulphur Experts. Solution # 116156 in our website includes SULSIM extension Keywords: SULSIM, HYSYS Extension, SULSIM License References: guide.
Problem Statement: Is there any method which could be used in place of Sulzer Method?
Solution: Aspen HYSYS added a TPSAR Tray Sizing utility which can handle Sulzer packing types. In TPSAR Tray Sizing different Mellapak packings available, Flexipac (Metal Structured) Mellapac 125 & FlexipacHC 1YHC are some examples. Keywords: Sulzer, Packing Methods, TRSAR Tray Sizing , FlexipacHC 1YHC, Mellapak packings References: None
Problem Statement: There might be situations when you need to change the Activity labels on the Planning Board. This solution explains how to configure this. The prerequisite for reading this document is a basic understanding of Aspen SCM.
Solution: There is a table called PBLBCTL which controls the Activity Labeling schemes on the Planning Board. The Rowset of this table (PBLBMOD) corresponds to the View Settings Panel | Gantt Chart Labels section | Label Above / Inside / Below Format dropdown menu. For the corresponding entries of PBLBMOD, there is a FMTSET / Activity Labeling - Format Set entry in PBLBCTL. These FMTSETs usually start with characters “ALABFMT”. If you right click on the entry, you would be taken to the corresponding table which explains how the label is formed when that scheme is selected. This table might contain another working table which cross references the PROs to Labels. You can make a copy of this table (using FORM and FILL command), make your changes to it and point this new table at the “ALABFMT” table, to witness the changes on the Planning Board. Make sure that you remove any rule mentioned in the PROC / Pre-processing Procedure entry for that corresponding scheme in PBLBCTL. Sometimes, instead of a table, there may be some characters starting with an *. The following is a list of keywords and descriptions for each one of them that could be used: Control Set Code Description of Output Data Format Default Data Format *BLANK Number of blank columns (#) -2 *CHAN Internal demand F#.# F5.2 *CHANGE No output *CODE Product Code C# Code length *CONSUM Internal + external demands F#.# F5.2 *DESCR Product description C# Desc. length *DMND External demand F#.# F5.2 *DURATN Process time D, F#.# D *ELPROC Elapsed duration D, F# D *ELSETUP Elapsed setup time D, F# D *ENDA Actual end time A, R, T[C|D] A *ENDS Scheduled end time A, R, T[C|D] A *FAC Facility Code C# Code length *HIER Hierarchy level I# I8 *IND MAKE index I# I8 *INDEX Plan Report index I# I8 *LEAD Lead time D, F#.# F5.2 *LEVEL Inventory level F#.# F5.2 *NEXT Next line *PDESCR Product Description C# Desc. length *PROD Product Code C# Code length *PSTART Manufacturing start time A, R, T *QUAN Batch Quantity F#.# F5.2 *QUANC Batch quantity conform to TDAT F#.# F5.2 *SETUP Setup time D, F#.# D *STARTA Actual start time A, R, T[C|D] A *STARTS Scheduled start time A, R, T[C|D] A *THRUPT Production rate F#.# F5.2 *YFACTOR Yield factor F#.# F5.2 *YIELD Yield factor * lot size F#.# F5.2 *TEXT Label (C# - Character format, with length of # I# - Integer format, where # can be a max of 8 F#.# - Float format, where # should have a max of 7 S# - String format, where # can be a max of 256) For example, if that intermediary table has *SETUP, then when that scheme is applied, the Setup time for that activity will be displayed as the label. If there are multiple rows in this intermediary table, then multiple items are present in the labels too. Keywords: Activities Labels Planning Board References: None
Problem Statement: Where can I see reference calculation methods & equations for various petroleum properties in Aspen HYSYS Petroleum Refining?
Solution: Open Aspen Hysys application Click on “F1� key for help Please select “Contents� tab as shown below Expand “+� of Refining Unit Operations Expand “+� of Appendix of Petroleum Methods and Correlations Keywords: Petroleum properties calculation, Flash Point calculation, Aniline Point calculation etc; References: None
Problem Statement: What is the usage of the button "Execute Excel Macro button" when running a report template from the Excel ribbon? How do I include in the created template a customized macro to be executed after the report has been generated?
Solution: The option called "Execute Excel Macro" is located in RUN REPORT dialog box populated after selecting an existing template and then selecting the RUN option from the Report Wizard ribbon. All macros which are defined in the template would be executed after the report is generated when "Execute Excel Macro" option is selected. There is no need for any specific name. How to create a template with macro 1. Click " New Template" to create a template according the wizard 2. Go to "Microsoft Visual Basic" (Alt-F11) and insert a module 3. Add the desired macro into the module. e.g. 4. Click ribbon button "Save Template" to save this template to your local place. If you would like to save it to the database, you should save it to local place first, then click ribbon button "Save to Database" to save it to the database. Otherwise, the macro won't be saved to the database. IMPORTANT: The file format that Office 2010 suggests when trying to save the template (xltx) from the icon in the ribbon, it is not appropriate for a template containing macros. Excel will suggest that the Macro enabled template format (xltm) be used. However the procedure described above will work only if you manually select the Excel 97-2003 Template (.xlt) format which allows macros inside it. Run template with macro Click the ribbon button "Run Report". On the dialog, select "Execute Excel macro", then the macros which are defined in the template will be executed after the report is generated. Some useful Excel range name defined on the report Report Wizard creates three Excel range names for each table on the report. 1. Report generation time: The range name is [table name]_time, e.g. AspenPT1_time. 2. The left top cell of the report table: The range name is [table name]. e.g. AspenPT1. 3. The right bottom cell of the report table: The range name is [table name]_End. e.g. AspenPT1_End. User could use these range name to search the data in the report table. Keywords: -Report Wizard References: None
Problem Statement: I create a case 'NEW' from an existing case, for instance, 'C14' and am working in case 'NEW'. When changes come through for the case used by others 'C14', are events in 'NEW' getting changes as well?
Solution: The answer is no. When a user creates a new case (using "Add a Case" from an existing Case) any changes to the current case are saved only to the newly created case and vice versa. If other users do some changes in "C14, for instance, the NEW case should not be updated with this information. This is because the ATOrionEvent Table has a column called ORION_CASE that stores all events for each CASE. When the user makes changes in C14, only the events related to C14 (column ORION_CASE) will be changed. Also, when users are publishing the results, the output tables that contain CASE column, such as _EVENTS,_CRDRUNS, _PL,AB_BLN_EVENTS, _RECEIPTS, _RUNS,_SERVICE__STRMS,_TANKS,_ZPL, _ZRECEIPTS, _ZRUNS, _ZSTREMS, _ZTANKS, will store results for each case. ATOrionEvents Table: _STRMS table Keywords: CASE References: None
Problem Statement: Why is the Pressure Drop not changing on the fly by or in the PFR table showed in the PFD?
Solution: The displayed pressure is not changing because it's displaying the delta P that was used in Steady State. What's recommended is to check the stream pressures or to build a spreadsheet to always calculate the DP across the PFR. Keywords: PFR dynamic, Pressure Drop References: None
Problem Statement: Importing Crude Events (receipts) through Excel Integration Utility (EIU): -Crude composition (%) are not calculated properly(WCW=416.67%;FSW=83.578)
Solution: The reason for the wrong imported percentage is because the EIU Settings spreadsheet configuration Changing the option to "Percentage(P)" will fix this issue.Now WCW=83.293% and FSW=16.70%as expected (matching with EIU Crude Receipt spreadsheet) Keywords: -Excel Integration Utility -Settings References: None
Problem Statement: I get the following message : "Volume based inventories are being loaded into a weight based model." in EIU (Excel Integration Utility) template even though: - Only was uploading the tank weight values (WGT); - Have set 'Validate VOL_WGT Row' to N in the Settings tab.
Solution: This kind of error could happen, for example, if your model Crude Basis is "Weight", but Process Basis is "Volume", in the CONFIG table (WGTVOL = V). EIU checks this field to identify whether it is weight/Volume basis. So this error message is by design. Modify “Inventory Reporting” to “V” or "W" according to your model base,in the Settings worksheet (EIU) to solve this issue. Keywords: None References: None
Problem Statement: How to define Event driven Step control in cyclic steady state (CSS) modeling.
Solution: We do not have an event-driven step control option in cycle organizer, when using cyclic steady state ( CSS) model. We can only specify the time driven step controls. If we want to use event-driven step controls option, then we should use gas_dynamic library model. Key words CSS, cycle organizer, adsorption Keywords: None References: None
Problem Statement: After installing Aspen HYSYS V8.4, you may encounter "Unable to acquire" error for license keys SLM_TR_PML_HYSYSPIPE, SLM_TR_PML_HYS_ACIDGAS, or SLM_TR_PML_HYS_PSVPLUS.
Solution: These licenses were introduced in Aspen HYSYS V8.4. To resolve you will need to submit a license key request. KeyWords Aspen HYSYS SLM_TR_PML_HYS_PSVPLUS SLM_TR_PML_HYSYSPIPE SLM_TR_PML_HYS_ACIDGAS Keywords: None References: None
Problem Statement: How can I have aspenONE V7.3 and V8.4 installed at the same time?
Solution: If you would like to have aspenONE V7.3 and V8.4 installed then here are the list of things you need to consider. Step 1: Check the system requirements for V8.4 - System Requirements Step 2: Install all pre-requisites before installing aspen software. · Internet Explorer – See individual installation guides for supported versions · Adobe Reader · .NET Framework 3.5 SP1 and 4.0 · Installing .NET 3.5 SP1 on Windows 8 · Install .NET Framework 4.0 · Microsoft Message Queuing · Microsoft IIS - If you are installing Process manual this is required. Step 3: Make sure you have the previous version before installing the latest version. Step 4: Upgrade your license software · Network license - If you are using a network license make sure you are using the latest version of SLM Server before upgrading otherwise both versions will not be able to obtain a license. · Standalone license - Upgrade your SLM Tools to the latest version available on aspenONE V8.4 DVD Step 5: Insert aspenONE DVD 1 in your computer drive. Step 6: Click Install aspenONE Products. Please make sure you select 32-bit version even if you are using a 64-bit Operating System. Step 7: You will not be asked if you would like to upgrade the previous version with the new version. Since this solution is on how to install both versions we will need to click No. After that step you will go through the Software Terms which needs to be read and accepted before proceeding to the next step. Step 7: If you have passed the prerequisites check then you will be on the Install Type section of the installation. · Typical Install - This option will install the entire suite of aspenONE V8.4. · Custom Install - This option will allow you to select the products you want to install without having to install everything. Step 8: After selecting the products you would like installed then the installer will ask for your license and then any configuration required for the products. Step 9: This is the final stage before installing the application which shows a list of products that will get installed. Keywords: how do I install V7.3 and V8.4? aspenONE V8.4 aspenONE V7.3 References: None