manual.txt

The V automatic cutting machine has been designed and built for cutting materials such as fabric or similar in single-layer, single-sheet, or multiple formats. To perform this operation, it is equipped with a cutting head installed on the robotic beam that moves on a bristles conveyor.

The V machine consists of a conveyor cutting table where the material to be cut is positioned. The cutting  surface is made up of a set of multi-needle bristles that support the fabric, allowing the blade to move through the bristles needles without damaging them. The suction passes through the bristles and reaches the fabric to be held during cutting.

The "Cutting Beam" moves along the entire length of the cutting conveyor, and the "Robotic Cutting Head" (2) moves above the cutting beam. A blade is installed inside the cutting head and moves alternately to cut the fabric. Depending on the provided V model, other tools can also be installed on the cutting head.

After the cutting conveyor, the unloading is positioned, consisting of a conveyor belt. The cut fabric automatically or manually moves from the cutting conveyor to the unloading table, where it can be collected.

Underneath the unloading table, there is the electrical box (7), the main switch for turning the machine on/off, and the blower that generates suction inside the cutting area to hold the material.

To create a vacuum to hold the material, the cutting surface must be covered with a high-intensity polythene paper sheet that is impermeable to air. The roll of polythene paper is placed on its support (6) located at the entrance of the cutting table.

The operator can control the cutting process and set parameters to cut the markers (cutting files) through the software installed on the computer (8) placed on a console fixed to the unloading table. Commands to move the beam and cutting head are given through the operator panel "HMI" (3) located on one side of the beam.

During the cutting procedure, the operator must be positioned next to the machine at a safe distance to monitor the execution of the cut and potentially modify the execution settings of the work cycle.
Unloading table

4.9.2_EMERGENCY BUTTONS
The machine is equipped with five "emergency stop" buttons (red mushroom with mechanical lock) (labeled with number 2):
1 next to the HMI operator panel;
2 on the opposite side of the cutting beam;
next to the computer console;
at both fabric entry corners;
at both corners of the unloading table.
Activating an emergency button causes an immediate interruption of all machine functions by turning off the motors. The cutting process can be resumed by releasing the stop button (it must be turned clockwise until it clicks), restarting the motors, and following the procedure for resuming job.
4.12_DEFINITIONS
In this manual, numerous terms will be used to refer to parts or areas of the cutting machine. You can find some of them in 
5.1_MACHINE STARTUP
Please read the safety instructions at the beginning of this manual before using the cutting machine.

Open the front door of the cutting machine and turn on the main switch: the white "machine on" indicator on the computer console and the cutting head will light up, and the HMI on the beam console will start. Turn on the PC using the dedicated button located on the upper side of the computer case.
Turn on the machine's motors by operating the "motor reset" switch: the green "motors on" indicator on the cutting head will light up. If any safety device is active, the orange "emergency machine" indicator will be lit, and the motors will remain off: check which safety device is active, bring it to the neutral position, and restore the motors .
INDEX
OROX GROUP s.r.l. reserves the right to make any changes to the software described in this chapter without prior notice.


The V machine must be positioned on a flat floor. Ensure that the floor can support the weight of the machine.
The V machine equipped with the T-MOV device is supplied with floor rails on which the translation must be fixed; the power cables and the pneumatic power supply hose must be mounted on mobile trolleys at a height of at least 2.5 meters from the ground. For the precise positioning of the floor and overhead rails, refer to the pre-installation documentation provided with the V machine.
The cutting beam must be positioned over the guides of the bristle conveyor module. Use a forklift to lift the cutting beam from the unloading conveyor module and position it above the bristle conveyor module.
The  of the V machine must be level with the floor: use a level to check and adjust the  height.
Adjust the machine's feet or wheels to achieve optimal leveling.

WARNING
When positioning the beam over the bristle conveyor module, pay attention to the position of the sensors, cables, plate, drill tip, and any other devices installed on the cutting head: risk of damage.
Cutting beam
Cutting head
HMI operator panel
Cutting conveyor  (bristles conveyor)
Unloading conveyor table
Support for polythilene paper roll
Electrical box and suction system
Console computer with program
Emergency machine light
Keyboard and mouse
Emergency button
Motor reset switch
Machine on indicator light
4.2_COMPUTER CONSOLE
Monitor: used to display the software running on the machine. It is a touchscreen monitor. 
Keyboard and Mouse: used to interact with the computer. 
Machine On Indicator (WHITE color): lights up when the main switch of the machine is turned on. 
Emergency Indicator (ORANGE color): indicates if any of the emergency devices are activated (see chapter 4.8 "Safety Devices"). If the light is on, the machine's motors cannot be turned on. 
Motor reset Switch: switch to provide power to the motors. It won't function if any of the safety devices are activated (and the orange light is on). 
Emergency Button: cuts power to all motors, interrupting any machine cycle. 
Emergency Button: Removes power from all motors, interrupting any machine work cycle. If pressed, release the button to enable motor activation. 
Remote Enter + Pause Button: Used to confirm certain machine operations involving residual risk. During the cutting process, this button's function changes: it acts as a "PAUSE" button; once pressed, the cutting machine stops. Press again to resume the interrupted procedure. 
HMI (Operator Panel): It's the interface for controlling the machine. It consists of multiple pages, some of which are opened automatically by the software, while others can be opened by the operator. The operator panel is a touch screen. A light touch is sufficient to activate any of the panel's buttons. Do not press forcefully on the operator panel.

NOTICE
Do not use sharp tools or objects to activate the buttons on the operator panel. 
To clean the touch screen, rub the screen with a soft, lint-free cloth. This removes dust and other particles that could scratch the screen. .

4.3_OPERATOR CONSOLE ON BEAM

4.4_ELECTRIC BOX FRONT PANEL
Pneumatic control unit
Main switch
Machine serial number
Faucet
Gauge pressure
Pressure regulator
Remote enter +
Pause button
Emergency
button
Vibration box

4.6_CUTTING HEAD
Presser foot
Drilling device
Sharpening 
assembly
Vibration Box: This assembly is connected to the knife motor to generate the reciprocal movement of the knife. At the end of the vibration box, the knife holder is positioned, which is the part where the knife must be installed .
Drill Assembly: This tool is used to create holes within the fabric. There are various options for the drilling tool: different sizes for the drill bit and punching devices with hollow tips. It is possible to install two drilling assemblies on the same cutting head of the V machine .
Sharpening Assembly: This tool is used to sharpen the blade. The sharpening cycle is managed automatically by the V machine's software .
Presser foot: The knife slides guided within this assembly. The V machine's software automatically controls the pressure and position of the presser foot: when necessary, it is lowered to the mattress level and applies pressure based on the set parameters. The recess under the presser foot touches the fabric and glides over it, potentially following the contours of the mattress.
Laser spot: Used to set the origin of the marker and to display the position of the  s.

The cutting head is also equipped with other optional tools: 
Cooling device: Blows cold air onto the knife to keep it at a low temperature. 
Second drill: Can be a needle drill like the main one, or it can be a punch.
End-of-travel sensor for the head, located beneath the cutting head cover 
4.7_SUPPORT FOR POLYETHYLENE PAPER ROLL

Handle
Cone
Roll of
polyethylene 
paper
Bristles
4.8_BRISTLES CONVEYOR TABLE
4.9_SAFETY DEVICES

4.9.3_OVER-STROKE CONTROLS
The V cutting machine has three levels of over-stroke controls that work in cascade and prevent excess movement:
The electronic cam, managed at the software level, prevents the cutting beam and cutting head from moving beyond the set limits.
Electromechanical limit sensor: There are 2 limit sensors present that activate if the cutting robot exits the working area. The limit sensors are installed on a side bracket of the beam and on one side of the cutting head, covered by the housing (see point 3 in   13). If one of them is triggered, it halts any movement of the machine by cutting power to the motors. To restart the motors, move the cutting head or cutting beam away from the triggered sensor by approximately 5cm; once the emergency light on the computer console is turned off, you can operate the switch to restart the motors and continue with the work. 
Mechanical end stop: a pair of impact buffers mounted on both ends of the cutting  and on both ends of the beam intercept the beam and/or cutting head at solid points to stop their travel without causing damage to sensitive parts of the machine. The machine will hit these bumpers after the limit switch has already been activated (the beam and/or cutting head will move by inertia for some distance after the motors are already off). To resume work, follow the procedure described in the previous point.
Cutting beam
Emergency button
Computer console
WARNING!
In dangerous situations, press one of the red emergency buttons to avoid personal injury.

Confirm the translation
STOP button
HOLD button
WARNING!
When the machine is in "hold" or "pause," do not approach moving parts as it could be accidentally reactivated! 


WARNING!
Even while the machine is in "hold" or "pause," pay attention if you intend to approach the cutting area: the machine's motors are still active! 


WARNING!
If you need to approach moving parts, press the emergency button !


WARNING!
Do not use the pause devices to stop the machine in case of danger! 


WARNING!
In case of danger, use the emergency buttons! 
Press to pause the machine
STOP button
HOLD button

HMI 
(operator panel)
Auxiliary console
BEAM
HEAD
Computer console
WARNING!
If the orange EMERGENCY MACHINE indicator (  27) is lit, it means a safety device has been activated (see Chapter 4), and it is not possible to power the machine's motors. Check all safety devices and return the activated switch to the neutral position: when the orange indicator goes off, you can power the motors .


5.2_STARTING THE VCUT CUTTING PROGRAM

Double-click the left mouse button on the VCUT icon located on the computer desktop. The VCUT program will start, and the following screen will be displayed :
  28—initial screen of the VCUT program
The software performs an analysis of all machine components, informing the operator if any device is not in the correct position or is not ready to operate. If the motors are not yet turned on, an error message window will notify the operator that the machine is not ready to operate, and the bar at the top of the screen will be red. Start the machine's motors and press the OK button on the error message window. You may need to acknowledge multiple alerts, depending on the machine model and the activation of various devices. Once the machine is ready, the bar at the top of the screen will be displayed in orange, and a message will indicate the machine's status ("Machine Ready").
In case other warning messages are displayed, different from those shown in   29, resolve the issue described in the message or contact Orox technical support.
Startup warning messages: turn on the motors and click OK to clear the errors .
5.3_MACHINE ZEROING

The V cutting machine does not require axis zeroing: it remembers the position even when the machine is turned off and is immediately ready for use.

6.	MAINTENANCE
5.6_UPLOAD A CUTFILE

Click on the OPEN FILE button in the bottom menu. The cutting file selection menu will open .
NOTICE
It is necessary to choose a cutting profile for each category, or a valid cutting recipe, otherwise the program will not be able to open any file. 
Change the suction level from the quick parameters menu
button to activate the suction
The value next to the "turbine" symbol displays the real-time vacuum pressure on the cutting  of the machine. 
NOTICE
The gray-colored turbine button indicates "suction off"; when colored green, it indicates "suction on." 
5.7_TURN ON THE SUCTION

Turn on the suction by pressing the designated icon on the operator panel (  41). The VCUT program sets the level based on the parameters of the selected execution profile (refer to the VCUT software manual). If necessary, adjust the suction level and the maximum inverter power that you intend to use by modifying the execution parameters, the quick parameters ), or directly on the operator panel by pressing the displayed vacuum value.
5.10_START TO CUT

The operator can control the position of any pattern in the cutting area using the SIMULATION function on the operator panel (see   49). By choosing to simulate   0 (zero), the laser will display the outline of the marker. If you intend to simulate a specific  , press the number 0, and a virtual keypad will appear on the operator panel. Enter the number of the   you want to check and press the ENTER button. Then press the POSITION CHECK button (simulation of cutting with the laser spot).
The laser spot follows the profile of the chosen  , allowing the operator to see if the position of this   on the layer is correct. If the selected   cannot be fully reached by the laser spot, the simulation cannot begin, and the error message "INCORRECT   TO SIMULATE" will be displayed. However, the   will still be cut if it is within the cutting area .
During the simulation of individual  s, it is possible to put the machine on HOLD and adjust the suction amount.
Suction settings
Knife oscillation controls
HOLD button
Cutfile translation button
WARNING
When the machine is in HOLD, do not approach the moving parts as they can be accidentally activated!

WARNING
When the machine is in PAUSE, be cautious if you intend to approach the cutting area: the machine motors are still active. 
5.11_CUTTING IN PROGRESS

After starting the cutting procedure, the page displayed on the HMI is the one shown in   52, and the lamp above the cutting head emits a blue light (=cutting in progress). During the cutting execution, it is possible to:
modify the oscillation speed of the knife using the +/- buttons next to the knife symbol. The current setting is displayed next to the two buttons as a percentage of the motor's maximum speed. The maximum speed depends on the machine model.
modify the presser foot pressure using the +/- buttons next to the presser foot symbol. The current setting is displayed next to the two buttons.
suspend the cutting process by pressing the HOLD button: the machine "freezes" all movements. In this context, it is possible to modify the cutting execution parameters, shift the cutfile's position, turn off the suction, and perform other control operations. Press the RESUME button to allow the machine to continue cutting, or press the STOP button to terminate the cutting procedure (  53). .
Put the cutting process in PAUSE mode by pressing the remote ENTER button: the machine completes the current segment's execution (from point to point of the  ), then lifts the knife and presser foot, and deactivates the knife oscillation. The JOGS button (directional arrows) appears, and the operator can move the cutting head to any position, modify the execution parameters, turn off suction, and perform other control operations. Close the JOGS window and press the remote ENTER button to resume cutting: the machine returns to the stored position and will continue cutting from the precise point where it was interrupted.
modify the suction values: press the current suction value, and a pop-up page will open, allowing you to modify the pressure values and the maximum power available to the inverter.
move the cutting position of the cutfile above the layer: press the icon with the symbol of the two shirts to open the translation page (  50), where you can move the position of all the  s by using the four directional arrows. The cutfile's position will update to the next   after confirming the translation. This function is available both during the ongoing cutting process and in HOLD mode.
5.15_TURN OFF THE MACHINE

Close the VCUT program by clicking on the EXIT button and confirming the operation.
Press an emergency button to stop the motors.
Shut down the computer following the correct procedure of the installed operating system.
Turn off the machine by switching the main switch to position 0 (zero).
Presser foot pressure
WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.

WARNING
Extraordinary maintenance operations must be carried out only by a specialized technician, ensuring to turn off the machine by operating the main switch of the machine and the connected electrical panel.

6.1_WARNINGS

Before proceeding with the checks, it is recommended to observe the following guidelines:
Thoroughly clean individual components using appropriate degreasers and, where necessary, compressed air.
Intervene based on specific requirements related to the machine's production cycle.
During specific inspections, also conduct a brief check of other parts of the machine.
It is a good practice for the operator, before starting the machine, to visually inspect the overall condition of various components daily. Additionally, if any unusual noises or abnormal situations are detected, the operator should request the maintenance personnel's intervention.
Ensure that mechanical parts are always well lubricated.

Removal of the screws from the knife holder

6.2 KNIFE CHANGE When the software indicates a knife change, follow these steps: 
1 Press the emergency button to turn off the motors. 
2 Press the cover lift button on the cutting head.
3 Rotate the plate to access the two screws comfortably that secure the knife to the knife holder.
4 Use a 2.5 mm hex key to remove the 2 screws from the knife holder  by turning counterclockwise.
5 knife extraction knife removal
6 Insert the new knife from the top to the bottom, ensuring that you align the guides located inside the guide sleeve and on the plate support.Position the knife so that the holes on its upper part align with the holes on the knife holder.
7 Tighten the two securing screws using the 2.5 mm hex key. 

NOTICE
The knife must pass through all its guides. Repeat the insertion process into the guide sleeve if the knife appears to be forced or is not aligned correctly.
NOTICE
The knife cannot be secured if inserted the wrong way, as the screw holes would not align. Pay attention to the insertion direction of the knife: the non-cutting edge must face towards the plate support.
WARNING
The knife is sharp: exercise extreme caution and avoid touching the sharp edge. It is recommended to use specialized gloves for maintenance operations.
Detach the knife from the knife holder (  65) by moving the knife downward.
Rotate the plate to a position that makes it easy to remove the knife: place the cutting edge towards the beam.
Pull the knife upwards from the guide sleeve, being careful not to cut yourself (  66). The knife is sharp!
NOTICE
Failure to confirm the knife change in the VCUT program can lead to inaccuracies in cutting. The knife dimensions entered in the VCUT program must always match the actual knife dimensions. 
Lower the cutting head cover by using the dedicated button on the operator panel and release the previously pressed emergency button.
Start the machine's motors using the appropriate switch on the computer console (see chapter 4.2).
Open the VCUT program and navigate to the PARAMETERS - KNIFE section. Click on the "NEW KNIFE" button to restore the values related to the knife size and consumption (  67). 
WARNING
In the case of a hot drill, before replacing the bit, ensure that it has cooled down properly. 
Boccola guida
drill chuck opening
loosening the guide bushing screw
6.3_DRILL BIT REPLACEMENT

WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.

Raise the cutting head cover using the designated button on the operator panel.
Open the drill chuck using the provided key  and let the drill bit drop downwards.
Unscrew the hex screw that secures the guide bushing .
Lift the guide bushing and the drill bit upwards.
Insert the new drill bit into the guide bushing.
Place the guide bushing and the drill bit into the drill foot.
Insert the upper end of the drill bit into the chuck and tighten the chuck with the provided key.
Secure the guide bushing to the base of the drill by tightening the securing screw.
Lower the cutting head cover. 
2
1
Lift both sides
6.4_ROLL OF POLYETHYLENE PAPER REPLACEMENT

WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.


Place the poly paper roll on a flat surface, unscrew and remove the cone-shaped stopper on the side opposite the handle (  71), slide the roll off the rod, and replace it with a new one.

		  71 - cone shaped stopper removal

Reposition the rod with the new poly paper roll onto its supports and secure the cone-shaped stopper. 
NOTICE
Perform this maintenance every 8 hours of machine operation.
NOTICE
Use a medium-light density oil (kinematic viscosity of about 30 cSt at 40°C).
Press an emergency button and lift the cutting head cover.
Use the provided bottle from the maintenance kit to lubricate the knife guide cylinder at the two sliding points in contact with the bushings (  72).
Add a few drops of oil to lubricate the guide cylinder and its bushings. 
knife guide cylinder lubrication
WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.
6.5_KNIFE HOLDER CYLINDER LUBRICATION
WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.
 Roller guide 
knife group 
valve of the pneumatic control unit 
Press an emergency button and lift the cover of the cutting head.
Remove the knife.
Close the air of the pneumatic system by operating the valve of the pneumatic control unit (  73).
Lower the pressor foot (  74).
Use a cloth or blow with compressed air to clean the knife guide rollers group on the base of the pressor foot.
Blow with compressed air to clean the rollers in the guide sleeve and drop a few drops of lubricating oil inside the guide knife sleeve. 
6.6_CLEANING OF THE KNIFE GUIDE ROLLERS GROUP 
position of the suction filter
Remove the inner cover by unscrewing the central screw, as shown in   76a.
Remove the filter and clean it by blowing with compressed air 
Reassemble the filter, being careful not to damage it.
Close the filter container with both the inner and outer covers. 
6.7_CLEANING OF THE SUCTION FILTER

WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.

Unscrew the locking screws and open the cover of the suction filter located next to the electrical panel (  75). 
opening of the inner cover and removal of the filter 
YES
NO
6.8_CLEANING OF THE SHARPENER’S GRINDING WHEEL

WARNING
This procedure must be carried out by activating the rotation of the pneumatic motor of the sharpener: exercise extreme caution and strictly follow the following instructions to prevent personal injury or material damage. 

Turn off the machine's motors using an emergency button.
Remove the knife.
Go to the manual controls page and press the button on the operator panel as shown in   77: the sharpening wheel starts rotating at full speed.
WARNING
During the rotation of the grinding wheel, be careful not to touch the wheel with your hands!
Clean the wheel using the provided chalk from the maintenance kit, as shown in   78, paying attention to hand placement.
Press the grinding wheel rotation button again to turn off the rotation.

6.9_COMPRESSED AIR CIRCUIT

WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.

Periodically check that the air pressure in the pneumatic circuit remains consistently at 7 bar .
pressure of the pneumatic circuit

If the pressure is lower or higher than 7 bar, unlock the adjustment knob by pulling it outward (downward).
Increase or decrease the air pressure by rotating the knob clockwise or counterclockwise .

knob for adjusting the pressure of the pneumatic circuit 

Push the knob to lock it (upward).
lubrification of the guide
6.10_LUBRICATION OF THE CUTTING HEAD GUIDES

WARNING
Always remember to activate the safety devices before proceeding to prevent hazards, personal injuries, or material damage.

Clean and lubricate the sliding guides of the cutting head with a cloth soaked in oil, as shown in   81. If necessary, first remove dust from the guides. 
6.11_SAFETY DEVICES

Periodically check the efficiency of all safety systems (see chapter 4.8 - SAFETY DEVICES). 
When a safety device is triggered, the machine's motors must turn off, and the activated emergency indicator on the computer console should light up.
KNIFE HOLDER GROUP
SHARPENER GROUP
Lubrificate the knife holder cylinder
Sharpener’s wheel cleaning
Lubrificate the rod group
Sharpener’s springs and decelerators check
Check mechanical play on knife holder
Sharpening position check
Knife height check

Check knife motor driving belt

Check balancing system bearings + timing belt

PRESSOR FOOT GROUP
X AXIS
Clean knife guide rollers assembly
Clean and lubricate beam guides
Check knife perpendicularity
Check machine squaring
Clean pressor foot bowl
Motor driving belts check
Check position of knife intelligent sensors



Y AXIS
Z AXIS
Clean and lubricate cutting head guides
Check driving belt and pulley
Motor driving belt check
Check and clean slip ring
Grease cutting head bearings



BRISTLES CONVEYOR
UNLOADING CONVEYOR
Motor chain inspection (clean and grease)
Suction filter cleaning
Encoder belt check
Motor chain inspection (clean and grease)
Check for air leakages in suction box
Electrical box filters cleaning
Bristles cleaning



6.12_ OF THE REGULAR MAINTENANCE

The following  provides a list of procedures to be performed - by the operator or qualified personnel - in order to maintain the V machine in optimal conditions for an extended period of time. 
START CUTTING

Click on the "OPEN FILE" button in the VCUT program.
Select the cutting profiles (elaboration, execution, and geometries or the preset recipe) and the file opening settings to use for cutting the current layer.
Click the "OPEN" button and select the cutting file from the correct folder.
Click the "CONFIRM" button.
Bring the layer to be cut into the cutting area using the conveyor advance button.
Cover the entire cutting area with a foil of polyethylene paper.
Activate the suction system using the dedicated icon on the operator panel.
Move the laser pointer to the marker origin using the arrow keys on the operator panel.
Confirm the marker origin by pressing the REMOTE ENTER button and the ORIGIN button on the operator panel.
After the beam has moved towards the end of the layer, adjust the laser pointer so that it remains aligned with the marker edge and confirm by pressing the ANGLE button on the operator panel.
If there is sufficient space, the laser pointer moves to the opposite side of the machine to show the height limit of the marker.
Check the correct collimation of the marker using the VERIFY function: simulate the marker perimeter with the laser spot (entering the number 0) or choose a desired  .
Start the cutting process by pressing the START button. If necessary, adjust the oscillation speed of the knife, cutting speed, suction level, and pressor foot pressure using the dedicated functions on the operator panel and the QUICK PARAMETERS / DASHBOARD menu on the computer monitor.

At the end of the cutting process, the machine will automatically stop and notify on the computer monitor that the cutting is finished. Move the laser spot to an empty point on the cutting  and cut the poly foil using the dedicated function on the operator panel. Transfer the cut layer to the unloading  using the conveyor advance buttons and collect all the cut pieces.
Repeat steps 5 to 17 to perform another cutting.

For further explanations on each individual procedure and function, please refer to Chapter 5 of this manual and the VCUT program manual.
QUICK GUIDE TO USING THE OROX V CUTTING MACHINE

This chapter provides basic instructions for the operator to prepare the OROX V cutting machine and start cutting.


PREPARATION OF THE V MACHINE

Follow the procedure below every time you start the V machine. If the machine is already turned on, proceed directly to step 5.

Turn on the machine by operating the main switch located on the electrical panel.
Turn the switch on the computer console to power the motors.
Turn on the computer and start the VCUT program.
Close any “machine not ready” messages displayed by the program by clicking OK.
Note: It may be necessary to press the "restart Ethercat" button on the operator panel if the Ethercat circuit did not initialize correctly at machine startup.

Below are listed various issues that may occur during the use of the Orox cutting machine, along with suggestions for resolving the respective problems.

When I turn on the main switch, the machine does not power on/does not stay on
The machine is not powered: check that the machine is connected to the electrical system and is powered.
The value of the differential switch RCD used in the upstream circuit of the machine is too low: use a 300mA differential switch.
Issues with the machine's electrical circuit - contact Orox technical support.

When the motor power switch is activated, the machine's motors do not turn on
Check the safety devices: the orange light on the computer console indicates the presence of an activated safety device (light on = machine in emergency mode). It must be deactivated to start the motors. Refer to the operator's manual to identify the locations of the various safety devices.
The beam or cutting head is positioned beyond the usable cutting area activating an overstroke device: manually push the cutting robot (beam and/or head) into the cutting area.
The safety devices are not activated (orange light off), but the motors do not turn on: possible electrical malfunction - contact technical support service.

The VCUT program is not communicating with the V machine
The USB communication cable connecting the computer to the machine is not connected.
Incorrect settings in the configuration of the COM port on the computer - check the properties of the COM port in the hardware device manager of the operating system.
Incorrect communication settings in the CNC Connection parameters of the VCUT program - set the correct COM port number used for the connection between the computer and the machine (refer to Parameters / Machine). See below picture.
Electrical circuit issues - contact Orox technical support.
Unable to locate the cut file / Unable to open the cut file
Make sure you have selected the correct path and the right folder where the cutting file is located.
Scroll through the list of cutting files to find the name of the file to open, or use the Windows "search" tool.
Ensure that the cutting file is in ISO format.

The marker has been opened, rotated, or flipped relative to the fabric's orientation
Correct the marker orientation settings in the OPEN FILE menu and reopen the cutting file (see the picture below).
After collimation, one or more patterns are skipped during the cutting process, and the operator panel displays a warning of patterns beyond the machine's limits
The skipped patterns cannot be reached partially or entirely by any of the cutting head tools (knife or drill): reposition the material in the correct position or repeat the collimation so that all tools can reach all parts of the cutfile.

After collimation, the marker appears skewed on the computer monitor 
Repeat the collimation, paying attention to the procedure for entering points 1 and 2 for mattress alignment.

During cutting, the knife never lowers
Disable SIMULATE CUT WITH FUNCTION M116 in the SETTINGS parameters.
Some patterns are not being fully cut and remain attached to the layer
Check the value of the OVERCUTS on the start/end cutting segments in the chosen GEOMETRY profile: increase the values of these parameters.
Check the value of the knife dimensions in the KNIFE PARAMETERS: the knife installed on the machine is shorter than what is specified in the VCUT program parameters - correct the knife length value or replace the knife with a new one.
The knife is not sharp enough to cut the fabric on the machine - decrease the sharpening frequency or check the sharpening parameters and positions.
The suction is not sufficient to hold the fabric firmly on the cutting  - increase the suction or cover the losses due to already made cuts.
The pressor foot pressure is set too high and it displaces the fabric - decrease the pressor foot pressure value.

Some patterns have unwanted internal cuts
Check the value of the OVERCUTS on the start/end cutting segments in the chosen GEOMETRY profile: decrease the values of these parameters.
Check the value of the knife dimensions in the KNIFE PARAMETERS: the knife installed on the machine is longer than what is specified in the VCUT program parameters - correct the knife length value or replace the knife with a new one.

The knife is not cutting according to the given collimation:
The laser spot has moved from the original position - perform laser spot calibration from the MACHINE PARAMETERS page (you may need to contact OROX technical support).
The laser spot position values are incorrect - perform laser spot calibration from the MACHINE PARAMETERS page.
Point 2 for layer alignment calculation was given at the wrong position - repeat the collimation procedure.
The collimation button (layer origin) was pressed at the wrong position - repeat the collimation procedure.
The cutting file was opened rotated or flipped differently from how the layer is positioned in the cutting area - reopen the file with the correct settings.
There are no  s touching the upper margin of the printed marker on paper, and when the cutting file is opened with a 180° rotation, the VCUT software considers the limit of the ISO file rather than the drawing printed on paper. In this case, the projection of the position of the outermost   will be considered as the height origin.
All text messages in the Vcut program have a numerical code preceded by the symbol $.
A non-installed display language has been selected: enter the PARAMETERS/PREFERENCES menu and select an installed language on the computer.
The content of a parameter file has been corrupted: exit the program and retrieve the last valid backup copy of the parameters from the VCUT/Backup folder, then copy the backup files, overwriting the ones in the VCUT folder.
If you don't have a valid backup copy, reinstall the VCUT program and con  the parameters according to the machine model.
The protection key (dongle) of the VCUT program is in error - contact OROX technical support.

VCUT program does not open
If the VCUT program does not open, please read the error message displayed on the screen to identify the cause of the issue. Possible causes include:
The program's protection key (dongle) is missing or damaged.
The USB port on the computer where the protection key is inserted is damaged.
The program was previously closed but is still running in the background: open the Windows Task Manager and forcefully close the VCUT.EXE program.
The VCUT program icon on the desktop is referencing an incorrect path: create a new shortcut that points to the correct path.
The name of the computer where the VCUT program is installed has been changed - contact OROX technical support for assistance.

When opening a cutting file or during the cutting procedure, if you encounter a system error message stating "unhandled exception," it could be due to the following reasons:
The cutting file contains instructions that are not understandable by the VCUT software or CNC firmware.
Solution: Validate the cutting file and ensure it is compatible with the software and firmware. If necessary, recreate or obtain a compatible cutting file.

An elaboration/execution/geometry parameter has a value incompatible with the execution of the file.
Solution: Verify the parameters used in the profiles and try reopening the file with appropriate parameters.

Modifications made to the marker via the Toolbox functions have created a cutting instruction that is incompatible with the marker itself.
Solution: Reopen the cutting file and use the Toolbox functions differently to ensure compatibility between the modifications and the marker.

The latest operating system update has failed.
Solution: Retry the Windows update process to ensure that the operating system is up to date.

If the issue persists or the error message provides more specific details, it is recommended to contact OROX technical support for further assistance.
The machine has stopped during the cutting: how can I resume the interrupted cutting? 

Interruption initiated by the operator via the STOP button.
Ensure that the suction is turned on. 
Press the "marker" icon on the operator panel to enter the cutting start page.
Press the START icon for 2 seconds to begin cutting. 



Interruption due to the intervention of a safety device (emergency red button or beam or translation bumpers).
Restore the neutral position of the safety device
Turn on the machine motors
Ensure that the suction is activated
Press the "marker" icon on the operator panel to access the start cutting page.
Press the START icon for 2 seconds to begin cutting.



Interruption due to a power outage 
Turn on the machine using the main switch located on the electrical panel.
Activate the motors.
Power on the computer.
Launch the VCUT program.
Click on the OPEN FILE button and select RECOVERY.
Activate the suction.
Press the "marker" icon on the operator panel to access the start cutting page.
Press the START icon for 2 seconds to initiate the cutting process.




Interruption due to a software error or a machine anomaly. 
Attempt to reset the error if possible; otherwise, contact technical support. 
Repeat the procedure explained in "Interruption initiated by the operator via the STOP button". 
B. TROUBLE SHOOTING
C. HMI MAP
NOTICE:
Pay attention to the position of the layer on the cutting table: it must not be placed beyond the laser collimator's position when the cutting beam is at its minimum limit.

NOTICE:
The compressed fabric layer under suction must not exceed the maximum thickness allowed by the machine's specifications. 
5.4_POSITIONING OF THE LAYER TO BE CUT

Bring the layer to be cut inside the cutting area, onto the bristles conveyor. Use the conveyor advance button located on the conveyor control panel to position the layer for cutting: it is advisable to bring the layer as far forward as possible, without exceeding the laser pointer's limit position. It is also recommended to align the layer as parallel as possible to the cutting plane.OPEN FILE button
cutting file selection menu




Set the appropriate parameters for cutting the marker (the cutfile) by choosing from the elaboration, execution, and geometry profiles (if "Recipes" are enabled, only the recipe name will be visible).
Choose the direction that the marker should have in the cutting area .
Set the ISO coefficient that establishes the unit of measurement used in file creation (the software can detect the correct size of most cutting files by setting 2.54 and enabling "automatic coefficient").
Click on OPEN to open the file search menu (  35) and select the file to be opened. The chosen file will be displayed in the preview window (  36).
Click CONFIRM .
6
5
selection of the file from the chosen path 
INFO
If another file has been mistakenly chosen, simply click again on the OPEN button and select the correct file. The last chosen file will replace the previous one .
INFO
Press the JOIN button ( 37) after selecting the first marker to build a layer composed of multiple files. The procedure is as follows:
Select the first file at the head of the layer.
Press JOIN.
Select the second file.
Press JOIN.
Select the third file. ...continue until the layer is complete. After selecting the last file that is part of the layer, press the OK button.

It is possible to set a distance between the various queued files, in addition to choosing whether to queue them horizontally or vertically (  38).
  JOIN button
  settings to generate a multiple files layer 
  marker preview
The chosen file is then displayed on the main screen of the VCUT software, where the file dimensions, name, and selected cutting profiles are also shown. To modify the cutting settings for the current file, access the "Quick Parameters" menu (  40) by pressing the button on the side of the screen. Changes made in this menu only affect the file currently being cut 
  VCUT screen with the selected file
  ”Quick Parameters” menu
Move the cutting head using the arrow buttons located within the black wheel, and position the laser pointer so that it aligns with the layer’s origin (  44). The movements from the arrow buttons are in "slow" mode for the first 2 seconds, and then switch to "fast" mode. 
  43 job preparing page
5.8_SETTING THE ORIGIN OF THE LAYER

After opening the file in the VCUT program, the operator panel displays the page as shown in   43.
Press the "ORIGIN" button (  45) along with the remote ENTER button: the machine captures the layer's origin point and moves to the layer's end point (or to the cutting window's limits). 
  layer’s origin
The laser pointer is located at the layer's origin (zero point). 
ALIGNMENT button
ORIGIN button
NOTICE
If the machine does not have enough space to display the maximum Y-axis clearance with the laser spot, the head will remain at the alignment confirmation point, but the layer position has still been captured.
WARNING:
After confirming the layer's origin, the machine moves rapidly towards the end of the cutting area. Be careful not to be hit by the beam during this movement.
Verify the proper alignment of the layer using the laser pointer. If needed, move the laser spot to the correct end layer position, and press the alignment calculation button (  46). The machine will capture the point, adjust the layer alignment in the software, and move the laser spot to the opposite side of the layer.
Visually check if the laser spot is over the layer. If it is not, repeat the procedure from step 1, trying to get closer to the layer edge, allowing less tolerance. Alternatively, ensure that the file dimensions are compatible with the layer dimensions. 

POSITION CHECK of the  : the 
number next to it indicates the   to simulate. 
pattern position check page
Translation distance
marker SHIFTING page
START the cutting procedure
START
cutting

If it is necessary to correct the position of the marker, use the MARKER SHIFTING function (  50): on the marker shifting page, choose the translation direction and distance (measured in tenths of a millimeter) - each press of the arrow button corresponds to 1 mm of translation. Confirm the new position with the confirmation button and return to the previous page. Start the cutting procedure by pressing the START button �cutting in progress page
INFO
The FLESE indicator shows whether the knife flex correction is active or not (smart knife), as per the execution parameter settings. The availability of the FLESE function depends on the model of the cutting machine. 

INFO
The RIVER indicator light is lit when the cutting is initiated in River mode (cutting and conveyor feed synchronized).
HOLD function
STOP button
RESUME button
JOGS pop-up window
 Use of the JOGS window while the machine is in PAUSE. 
NOTICE
If a part of the marker is found to be outside the cutting area, the operator panel software alerts the user about this issue (  47) and asks whether to proceed with the cut or cancel it. If the choice is made to proceed with the cut, the  s that are partially or completely outside the cutting area will be excluded (they will not be cut). 
NOTICE
To start the POSITION CHECK and the CUT, press the respective buttons for a duration of 2 seconds. Pressing the POSITION CHECK and START buttons for too short a time will not activate the function.
5.12_CHANGE OF THE CUTTING SETTINGS

While the cutting procedure is in progress, it is possible to access the cutting parameters  in the VCUT software to modify them according to the needs. 
The essential parameters have been grouped under the "Quick Parameters" column. Pressing the "Execution" or "Geometry" buttons provides access to all the parameters used for cutting the current marker (see   55). 
Any changes made to these parameters are effective only for the ongoing cut; upon opening the next cutting file, the changes are lost as the parameters revert to the values stored in their respective execution or geometry profiles. 
Press the "APPLY" button to implement the made changes.
Modifiable parameters during cutting. 
Execution parameters
Geometry parameters
  Modification of parameters during cutting 
APPLY button
  HOME page
5.13_END OF THE CUTTING PROCEDURE

After the cutting is completed, the machine stops while keeping the STAND-BY suction active (unless the suction has been chosen to be deactivated - refer to the VCUT software manual).
The operator panel returns to the HOME page, where functions such as "Transversal Cutting," "Return to Home Position”, opening the next file in the queue, or accessing the service page are available (see   56). 
SERVICE page
Opening the next file in the queue
Job preparing page
Return to HOME position
Transversal cut
NOTICE
To perform the transversal cut or return to the Home position, press the respective button associated with the remote ENTER key on the side of the operator panel. 
NOTICE
The transversal cut is performed at the position indicated by the laser spot. The minimum and maximum limits for transversal cut are set in the VCUT program settings. 
INFO
The button to open the next file in the queue works only if a job list has been prepared using the QCUT program (refer to the VCUT software manual). 
INFO
The HOME position is adjus in the VCUT program parameters.closing the VCUT program
knife change notice
PARAMETERS
button
KNIFE button
  setting “new knife” in the VCUT software
  turn on/off the rotation of the grinding wheel. 
  CORRECT	WRONG
6.13_MAINTENANCE NOTICE ON VCUT SOFTWARE

In the VCUT software, there is a section that records the actual cutting hours of the machine and compares them with the set maintenance hours. When the time elapsed since the last maintenance exceeds the maximum allowed hours, a warning is displayed inside the blade length box.
By opening the "OTHER" section and clicking on the "MAINTENANCE" button, the software displays a  with all the scheduled maintenance items. Expired maintenance tasks are shown with a red indicator. Perform the suggested maintenance and reset the hours by pressing the corresponding reset button for the completed maintenance item.
  maintenance notice to be performed
  of maintenance reminders
The marker is displayed with dashed red lines inside or outside of the patterns
The ISO file contains unnecessary or incorrect knife movement instructions: check the settings of the ISO file export program.
The ISO file contains instructions for labeling the patterns, but the syntax of the M31 command selected in the elaboration parameters does not match the one used by the ISO export software: correct the M31 command setting in the elaboration profile.
The movements are necessary for creating the pattern and are not incorrect; you can proceed with cutting the marker.
The patterns near the upper/lower edges of the marker exhibit uncut sections
Check the parameter settings for tubular fabric cutting in the ELABORATION PROFILE: deactivate the tubular cutting function and reopen the file. 
After starting the machine, an EtherCAT error is displayed, and the motors remain disabled
The initialization of the EtherCAT circuit did not succeed: turn off the motors using an emergency button and press the "Restart EtherCAT" button on the operator panel. Turn on the motors after the EtherCAT network on the operator panel is displayed with green indicators. Note: It might be necessary to repeat this procedure multiple times. Wait 10 seconds between each attempt.
Electrical circuit issues - contact Orox technical support.
The  s have V-notches instead of I-notches (standard notches)
Disable the conversion of standard notches into V-shaped notches in the selected elaboration profile and reopen the file.
The V-shaped notches are present in the ISO file because they were exported this way by the file creation program. 
The knife cuts in the wrong position
Stop the machine and repeat the collimation, making sure to follow the correct procedure (original position and angle of inclination). 
Ensure that the opened file is correct. 
Ensure that the file orientation is correct. 
Check the values of COLLIMATOR OFFSET X and Y in MACHINE PARAMETERS. You may need to recalibrate these values by pressing the CALCULATE COLLIMATOR OFFSET button: refer to the VCUT program manual or contact technical support before performing the calibration. 
The machine has lost its machine zero: contact Orox customer support .
During the cutting of patterns, the knife lifts and plunges at each patterns point
Set the values for the rotation limit angle in the selected GEOMETRY profile to a value other than zero (it is recommended to use a value between 80 and 140 degrees, depending on the mattress being cut). 
The knife is sharpened too often
Check the value of SHARPENING FREQUENCY in the EXECUTION PARAMETERS profile applied to the current cutting file. You can also change the sharpening frequency value from the quick parameters.

After a sharpening cycle, the knife oscillation does not start 
Check in KNIFE PARAMETERS that the knife oscillation setting during sharpening has a value other than zero.
The suction level during cutting is too low for the type of mattress being cut
Increase the inverter power or raise the vacuum value in the EXECUTION parameters or quick parameters page.
Check for any suction leaks in the cutting area - the poly paper foil must cover the entire bristles conveyor area.
Clean the suction filter (see chapter 6 - MAINTENANCE).
Ensure the suction filter cover is securely closed.
Check that the suction hoses are not damaged or disconnected - contact technical support for further assistance.
During cutting, the machine stops, but no error is displayed
The STOP button has been pressed in the VCUT program or on the HMI: resume the cutting procedure.
The sensitivity value of the smart knife device is incorrect: contact technical support.
The slip ring of the smart knife device are worn out: contact technical support.

The cutting recover foil (optional COVED device) is not rewinding
The elastics inside the coved device tube are loose or broken - give more tension to the elastics or contact technical support for replacement.

The cutting report does not display any information
The cutting report cannot be written with multiple date/time formats: after changing the date/time format in the control panel region settings of Windows, you need to initialize a new report by deleting the previous one.

Problems with the HMI (operator panel):
When arrow keys are pressed, the beam moves in the wrong directions:
Check the machine model setting on the settings page of the operator panel: choose "right" or "left" machine based on the installed machine model.

Some functions of the operator panel do not start:
The VCUT program must be running and online: open VCUT and ensure it's connected to the machine.
The remote SEND button hasn't been pressed.
The remote SEND button is not functioning — contact OROX technical support.

The operator panel does not connect to the beam:
The connection cable between the HMI and the machine controller is unplugged: access the back of the operator panel and connect the communication cable to the HMI port.
The machine's PLC program has been deleted — contact OROX technical support.

The operator panel is turned off:
The power cable of the HMI is disconnected: access the back of the HMI and connect the cable.
The fuse of the operator panel is damaged: access the back of the operator panel and replace the fuse with an appropriate one.
The 24Vdc power supply for the cutting machine is missing — contact OROX technical support.
The operator panel is defective — contact OROX technical support.

The machine is cutting the  s beyond the edge of the mattress
Incorrect collimation has been performed: stop the cutting procedure and adjust the collimation.
The layer is advancing with a different inclination than the one set: correct the cutting position using the "translate marker" function if possible, or stop the cutting procedure and provide a collimation on the   and a marker angle compatible with the layer in the machine.


Suction inverter
interface
Computer

Cutting conveyor corner

Emergency button
Unloading conveyor corner
Emergency button
Fabric
exit comb
Cutting area end
Fabric entry
comb
Bristles conveyor
Direction Y = marker height
Direction X = marker length
NOTICE:
If after turning on the machine, the motor control devices are not ready and enabled for operation, the operator HMI panel will display the Alerts page showing an Ethercat circuit alarm. Press the "Restart Ethercat" button on the HMI page and wait for all Ethercat circuit checks to initialize and display the green light (= no alarms).
4.10.1_CONVEYOR PAUSE BUTTON
It is possible to pause the cutting and unloading conveyors, allowing the beam to continue cutting the patterns present in the cutting area. To do this, press the blue button on the unloading  control panel: the light inside the button will turn on, indicating that the belt pause is active; press the button again to deactivate the pause - the button will turn off.
This button does not pause the cutting robot, only the cutting and unloading conveyors: to pause the cutting robot, use the button on the operator panel.
You can pre-set the conveyor pause: while the cutting robot is cutting, if you press the conveyor pause button, the button will light up and the conveyors will enter pause mode: this means that when the robot finishes cutting the current cutting window's content, the machine will not advance the layer until the conveyor pause button is deactivated.
Press to activate the 
pause of the conveyors
conveyor pause button
bristles conveyor advance button
Press to move the
bristles conveyor
5.5_POSITIONING OF THE POLYETHYLENE PAPER FOIL

To keep the fabric steady during cutting, it is necessary to cover the entire cutting area with a sheet of polyethylene paper. Unroll the paper sheet from the roll positioned above the support brackets at the end of the cutting  and cover the entire cutting zone (not just the layer to be cut, but the entire bristles table). 
Exit comb
Positioning of the fabric within the cutting area.
Press to move the bristles conveyor
Correct layer position
polyethylene paper roll
polyethylene paper roll
If a layer origin is placed in such a way that it doesn't allow cutting one or more patterns because they are not entirely within the cutting area, even in subsequent windows, the operator panel will display a red bar in the direction where the marker exceeds the cutting area (see   47). Trying to initiate the cutting procedure under these conditions, the software will warn that a portion of the marker cannot be cut because it falls outside the cutting area and will ask whether to proceed anyway. By confirming the choice, the machine starts cutting while discarding the patterns that do not fit within the cutting area as it progresses through each cutting window. If the cutting start is canceled, the machine exits the procedure, and the origin and alignment process will need to be repeated, ensuring not to exceed the cutting area's limits.
Marker is over the cutting area limits
Figura 48—VERIFICA della posizione della figura
The red bar indicates that a portion of the marker exceeds in height on the 
opposite side of the operator.
NOTICE
The software calculates the position of the patterns even in the subsequent windows. Therefore, if an excessive layer alignment angle value is given, it is possible that a portion of the marker exceeds the machine limits not in the current window, but in one of the following ones.
After cutting the poly foil, you can unload the cut pieces that remain in the cutting area. Simultaneously press the conveyors feed buttons on the unloading  control panel or the conveyor control panel (  57) until the layer reaches a convenient position for unloading the pieces. Releasing the button pressure will stop the conveyors. You can also press only the unloading conveyor feed button if the layer is already entirely on the unloading table.
Conveyors feed advancement buttons on the cutting conveyor control panel. 
Conveyors feed advancement buttons on the unloading  control panel. 
location of the buttons to move the conveyors
NOTICE
It's also possible to move the conveyors by using the virtual buttons on the operator panel (see   58). 
Conveyors feed advancement buttons on the HMI operator panel. 
buttons to move the conveyors on the HMI home page
WARNING
Climbing onto the unloading  or cutting conveyor to perform unloading operations is prohibited. 
  59—buttons to move the machine
5.14_LATERAL TRANSLATION OF THE MACHINE — T-MOV FUNCTION

If equipped with the T-MOV system, the V machine is motorized to move guided by tracks, shifting from one spreading  to another.
Use the dedicated buttons located on the cutting conveyor control panel (  59): press and hold the button corresponding to the moving direction. Release the button once the machine is aligned with the spreading  upon reaching the destination. 
Press the button for the 
desired direction. 
There is also the possibility of storing  positions and controlling the machine's translation until it reaches the selected table. 
From the operator panel on the beam, press the icon to access the service page and activate  position detection (  59b). 
At this point, by pressing and holding the translation button, the machine will begin to translate until it reaches the next  in the direction it is moving. The translation will automatically stop upon reaching the desired position. 
To continue translating to the next table, release the direction button and press it again. 
The conveyor does not advance after cutting a window
Check the Pause Conveyor button (blue button) on the unloading  control panel: it should be disabled (turned off).
Verify the value of the delay before advancing in the conveyor parameters: the bite of the layer starts after the time set in this parameter. Ensure that the delay is set appropriately.
Disable the option "Wait for suction to reach advancement level" in the conveyor parameters. This option may be causing the conveyor to wait for a specific suction level before advancing.

After a conveyor bite, some patterns are overlapping with patterns from the previous window.
The layer has slipped during bite: increase the bite suction or turn on the air blow or speed synchronization on the spreading table.
The layer has slipped during bite: ensure that the polyethylene foil covers the entire area of the cutting conveyor properly.
The layer has slipped during bite: reduce the maximum X limit value in the elaboration parameters by approximately 10 cm to facilitate layer transportation.
The layer has slipped during bite: activate the bite control option in the execution parameters to verify the layer position after each bite.
The precision parameter of the conveyor encoder is incorrect: contact technical support.
The conveyor encoder belt is damaged or not properly installed: contact technical support.
The motor chain of the conveyor is loose: contact technical support.
The robot V beam motor belt is damaged or loose: contact technical support.

After a bite, robot V waits for several seconds before starting to cut
Check the delay value after the advance in the conveyor parameters: robot V begins cutting after the time set in this parameter has elapsed. 
Disable the "Wait for suction to reach cutting level" option in the conveyor parameters. 

When you press the conveyor buttons, the conveyors do not move
The machine motors are not turned on — act on the motor switch. 
The Pause conveyor button on the unloading  control panel is lit — press it to deactivate the pause.
There is a cutting operation in progress: you cannot move the bristles conveyor until the cutting procedure is completed.
The buttons are defective or disconnected — call Orox technical support.

The machine does not move along the table-to- rails (TMOV function)
The machine motors are turned off — operate the motor switch.
The buttons are defective or disconnected — call Orox technical support.
The machine controller detects a position beyond the rail limits — call Orox technical support to reset the machine's position on the rails.
The fuses in the motor translation inverter are damaged — call Orox technical support.
The translation motor inverter is in alarm — call Orox technical support.
The motorized wheels are not properly resting on the floor: adjust the position of the wheels or level the floor surface.													
The machine has stopped during cutting in RIVER mode or during the advancement of the conveyor: how can I resume the interrupted cut? 

Interruption initiated by the operator via the STOP button
Select the collimation function on the   from the "Editing" menu in the VCUT program.
Choose a pattern within the cutting area to use as a reference for the marker position and click on one of its vertices.
Ensure that the suction is activated.
Move the beam using the arrows on the HMI and position the laser spot on the chosen vertex of the reference pattern.
Confirm the origin by pressing the "collimation on the  " button on the HMI.
Set the layer alignment, if necessary, using the angle 1 and 2 buttons on the operator panel (HMI).
Navigate to the start cutting page on the HMI and press the START icon for 2 seconds to begin cutting. . 
N.B.: Before starting to cut, it is advisable to simulate a pattern to ensure that you have correctly followed the procedure described above.

Interruption due to the intervention of a safety device (emergency red button or beam or translation bumpers).
Restore the neutral position of the safety device.
Turn on the machine motors.
Ensure that the suction is activated.
Follow the procedure described above in "Interruption initiated by the operator via the STOP button".

Interruption due to a power outage 
Turn on the machine using the main switch located on the electrical panel.
Activate the motors.
Power on the computer.
Launch the VCUT program.
Click on the OPEN FILE button and select RECOVERY.
Activate the suction.
Follow the procedure described above in "Interruption initiated by the operator via the STOP button".

Interruption due to a software error or a machine anomaly. 
Attempt to reset the error if possible; otherwise, contact technical support. 
Repeat the procedure explained in "Interruption initiated by the operator via the STOP button"
NOTICE:
If the cutting process is interrupted during the execution of a pattern, that pattern will not be considered cut, and the VCUT program will start cutting it from its initial point (not from where the cutting process was interrupted). 
Cutting
conveyor
advance
button
Unloading
conveyor
advance
button
Emergency
button
Conveyors
pause button
4.5.1_UNLOADING  BUTTON PANEL
4.5_BUTTON PANEL
Cutting conveyor 
advance button
Unloading conveyor 
advance button
Backward
translation 
of the machine
Forward
translation
of the machine
Emergency
button
4.5.2_CUTTING CONVEYOR BUTTON PANEL
Guide bar
Height lock
2
1

Monitor
Emergency button
NOTICE
The activation of an emergency button is indicated by turning on the orange indicator next to the computer console and by the status indicator light above the cutting head housing, which emits a flashing orange light.
Active emergency indicator
Emergency button on
operator side
Emergency button on
opposite side
Cam that activates the end-of-travel sensor 
Main switch
Position of the computer’s 
power button
signaling light on the cutting head
WARNING
Exercise extreme caution during translation operations to avoid getting caught between the cutting  and the spreading  (refer to   61). 
WARNING
Ensure that there are no individuals near the machine during its lateral movement.
  61—Representation of the translation of the cutting machine across multiple spreading lines. 
  61 illustrates the dynamics of the cutting machine's translation. Pay attention to the areas highlighted with the danger symbol: there must be no obstacles in these zones. 
  60—position of the speed synchronization connection between the spreading  and the cutting conveyor
NOTICE
The  positions are set during the installation and testing phase of machine V. Contact Orox technical support service to recon  the stop positions of the T-MOVE precision function.
NOTICE
Two people are required to reposition the machine since the end-of-track sensor has been triggered, and the machine needs to be safely brought back to the correct position. 
If the machine reaches one end of the tracks, a safety device shuts off the motors and stops the machine's movement. To restart the machine's motors, it's necessary to deactivate the recently triggered safety device: go to the front door of the electrical panel, rotate and hold the "end switch bypass" key in position while operating the motor start switch on the PC console. Release the motor start switch but keep the bypass key engaged while a second person operates the translation direction buttons to bring the machine to the correct position.
Press the T-MOVE button to 
activate precise stop 
  59b—Activation of the stop on the selected table. 
NOTICE
The machine will not start translating if the speed synchronization cable between the spreading  and the cutting conveyor is present and connected. Disconnect the synchronization plug before moving the machine (  60). 
  63b—buttons that raise and lower the cover
Cutting head cover opening button 
After starting the machine, the "X-axis out of position for running" error is displayed
The right side of the beam is misaligned compared to the left side. Press the emergency button to turn off the motors and move one of the two sides of the beam by pushing it until the "Tolerance" indicator on the operator panel, in the "Gear" section, turns green. Activate the motors, and the beam will automatically align itself with absolute precision.
One of the two sides of the beam has lost its position - contact Orox technical support.
 6a—operator console on opposite side of the beam
On the opposite side of the operator, a keypad for beam control can be installed. The keypad has 4 arrow buttons to move the cutting head in four directions, a button to activate and deactivate suction, and a collimation button to set the position of a chosen  ..
4.3.1_OPERATOR CONSOLE ON OPPOSITE SIDE OF THE BEAM 


Laser spot
Knife holder
5.9_DRILL BIT TEMPERATURE

The temperature of the drill bit is managed from the operator panel. To change the temperature, access the "drill" menu by pressing the icon on the “job preparing” page (see   48). 
  48—Drill bit tip temperature control screen 
The "drill" menu displays the set temperature and the measured temperature. Use the arrow buttons next to the set temperature to increase or decrease the desired value. If the set temperature is higher than the currently measured temperature at the drill bit tip, the indicator below the "temperature" label turns red. If the set temperature is lower than the measured temperature, the indicator turns green. 
Press the button with the floppy disk icon to save the settings. 
SET #1
90� C
Temperatura
57� C
25� C
Temperatura
20� C
SET #2
WARNING
Do not touch the drill bit tip or the heating module! 
DANGER OF BURNING! 
WARNING
It takes a few minutes for the drill bit tip to cool down after the heating module has been turned off or after the cutting machine has been powered off.
BE CAREFUL NOT TO GET HURT!!! 
INFO
In case the V cutting machine is equipped with two drills, the "drill" menu will display SET #1 and SET #2 to control the temperature of both drill tips. The two tips can be set to different temperatures. 
Signaling light on the cutting head: 
The signaling light on the cutting head assumes different colors depending on the machine's state .
White light: The machine is powered on 
Green light: The motors are activated 
Blue light: The machine is in cutting phase, work in progress 
Flashing orange light: A safety device is active 
4.11_VISUAL SIGNALING DEVICES
The V cutting machine is equipped with signal lights to indicate specific states of the machine. 
The lights are located: 
On the computer console 
On the cutting head 
On the unloading  control panel 

Signaling lights on the computer console:
White light: If lit, indicates machine power is present; turns on when the main switch is activated (see Chapter 4.2 and Chapter 4.4)
Orange light: If lit, indicates the activation of a safety device (see Chapter 4.9)
Signaling light on the unloading  control panel: 
Blue light: If lit, the conveyor movement pause is active. In both the cutting process and manual control, the conveyors cannot advance. Deactivate the pause (blue light off) to enable conveyor movement (see Chapter 4.10.1). 
Signaling light on the cutting head
Conveyors pause indicator
appendix C — page  
Page of the conveyor bite check
If the bite by window type has been selected and the “bite check” feature has been activated in the current execution profile, the V machine will cut all fully-contained patterns within the current window. It will then make a notch beyond the edge of the marker at the location of the last cut pattern and execute the programmed advancement. At the end of the bite, the laser spot will position itself at the marked notch on the edge, awaiting position confirmation. The screen displayed on the HMI is as follows:
The operator must check if the laser spot's position corresponds to the control notch's position. If the position is correct, confirm using the “bite check” button. If not, use the arrow buttons to move the laser spot above the notch and then confirm again with the “bite check” button.
If the option to check “layer slope” at every window has been selected, the cutting head will move towards the end of the window, waiting for slope inspection. The operator must verify the laser's position relative to the marker margin and, if necessary, use the arrow buttons to move the laser spot above the marker margin. Confirm layer alignment with the “slope check” button: the software calculates the new slope angle, displaying the new layer position on the screen. Confirm the start of the cut with the “alignment confirmation” button or press the “stop” button to abort the operation and pause the ongoing cut.
If layer slope check at every window hasn't been selected, then the machine resumes cutting as soon as the operator confirms the bite position.
Furthermore, it's possible to shift the layer in the Y direction using the translation direction buttons: with each button press, a 1 mm shift in the cutting position is applied.
Bite check button
Slope check button
Alignment confirmation button
Stop button
Translation button: shift the cutting position opposite to operator side
Translation button: shift the cutting position to operator side
Page of “Collimation on a  ”
The “collimation on a  ” function in the VCut program allows selecting a   point that serves as a reference for the entire cutting area (refer to the VCut software manual).
After selecting the “collimation on a  ” function in the VCut software, the HMI panel will display the following page. The buttons on this page enable moving the laser spot above the computer-selected   point and confirming its position within the cutting area.
Furthermore, buttons are also provided to define the alignment of the cutting area.
Button to confirm the position of the selected  
Button to set the first point that determines the marker alignment
Button to set the second point that determines the marker alignment 
INFO
From this page, it is possible to verify the position of a selected   and to start the cut.
Page of “Single   cutting”
The "Single   Cutting" function allows you to select a   from the uploaded cutfile, set its position within the cutting area, and cut only that   (refer to the VCut software manual).
After selecting the "Single   Cutting" function in the VCut software, the HMI panel will display the page below. The buttons on this page allow you to move the laser spot within the cutting area until you reach the desired cutting point for the selected  . Then, you can initiate the position verification and cutting process.
To determine the position and alignment of the  , it's necessary to select two points on the   itself. Then, position the laser spot at point 1 and confirm it using the designated button. Next, position it at point 2 and confirm again.
If you intend to set the origin of the hypothetical marker encompassing the selected  , exit this page by pressing the "home" button, and then follow the standard collimation procedure (see Chapter 5.8).
Button for verifying the
position of the   
Button to start cutting the
selected  
Button to set the first point of the selected  
Button to set the second point of the selected  

This document may not be reproduced by any means, in whole or in part, without the written permission of the copyright owner. This document is part of the proprietary articles furnished to document the VCut® OROX auto-cutter.

In consideration of the furnishing of the information contained in this document, the party to whom it is given assumes control and custody and agrees to the following:
The information contained herein is given in confidence and any part thereof shall not be copied or reproduced without the written consent of OROX GROUP s.r.l..
This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the articles shown and the delivery shall not constitute any right or license to do so.

The information in this document is subject to change without notice.

OROX GROUP s.r.l. shall not be liable for errors in this documentation or for incidental or consequential damages in connection with furnishing, or use of this material including, for example, loss of profits, fabric, and production time. 
In no case OROX GROUP s.r.l. will be liable to the buyer or other natural or legal persons for direct, indirect, special, incidental or involuntary damages, including the interruption of service and / or loss of profits, resulting from defects or misunderstanding of the software or documentation.

In case of defects in the manual or on the installation disc of the program (where provided), Orox Group s.r.l. will replace the defective element free of charge, provided that it is returned to it, together with the proof of purchase, within 90 days from the date of purchase.

No guarantee is given regarding the characteristics and performance of the software; guarantees of merchantability and / or aptitude for particular purposes are excluded.
The software of the VCut© machine is sold "in its current state".

Other company names, brand names, and product names mentioned in this book are trademarks or registered trademarks of their respective companies.
1.1_USE OF THIS MANUAL

This manual has been prepared to supply the operator with clear and easy-to-follow instructions for operation thereby ensuring safe operation and long life of the equipment. It is important that the operator reads and fully understands the information and guidelines set out in this manual before attempting to start up the equipment.
Pay special attention to the safety precautions and warnings listed in this manual. Disregard thereof may result in loss of life, severe personal injury to the operator, or damage to the equipment.




This symbol indicates the procedure that must be strictly followed to avoid accidents or permanent injuries to the physical integrity of people working on or near the machine.


WARNING!





This symbol indicates the procedure that must be strictly followed to avoid damage to things or to the machine.


CAUTIONS

This symbol indicates various information and / or references.


INFO
The instruction manual is to be considered an integral part of the machine and must be kept until the machine is dismantled.
The manual must be provided by a person in charge of the purpose, in a sui place known to all interested parties, so that it is always available for consultation.
1.2_INTENDED USE OF THE MACHINE

The Vcut machine is an automatic handling machine.
The machine is intended for use by qualified personnel. The term "qualified" means personnel who have been educated and trained by the employer on the use of the machine and on the risks that such use may entail.
In particular, users must be educated, also on the basis of this use and maintenance manual and the machine must be used exclusively for the production used for it, as indicated in the manual.
These obligations also apply to the transport, installation, maintenance and dismantling of the machine, each for their own skills.

Since it is a complex machine and the use of which is only permitted to educated and trained personnel, access to the area pertaining to the plant is prohibited to anyone who has not had the necessary training from the employer.

For the machine to operate, only one operator is required on an ongoing basis. The presence of other staff is only possible during the installation, maintenance and dismantling phases. In any case, personnel who also access the system on an occasional basis must meet the requirements described in the previous paragraph.

The machine has been designed for professional use only, as described above.
Any other use can cause damage to the machine and / or lead to dangerous situations for which the manufacturer cannot be held responsible.
1.3_LIABILITY

OROX GROUP s.r.l. is relieved of any responsibility for damage to people and / or things deriving from:
improper, incorrect or unreasonable use of the machine;
use contrary to current regulations;
incorrect installation of the machine;
power supply defects;
deficiencies in planned maintenance;
unauthorized modifications or interventions;
use of non-original spare parts or incorrect model-specific products;
failure to comply with the instructions contained in this manual.
1.4_CUSTOMER SUPPORT

If you have questions or problems, please call the local OROX office where you have purchased your iCut cutter. Have the following information ready:
• Serial number of the machine
• Purchase date
• Software used (include version number)
• Description of problem(s)
2.1_PRECAUTIONS TO BE TAKEN

Before running the OROX VCUT cutter, please read the safety instructions, warnings, and all warning signs on the equipment. Make sure that you can read all warning signs on the machine.
This machine must be intended only for the use for which it was expressly designed. The manufacturer cannot be held responsible for any damage to people, animals, things deriving from an improper, erroneous or unreasonable use of the machine itself.
WARNING!
Before carrying out any cleaning or maintenance operation, de-energize the cutter motors using any of the Emergency buttons placed all around the machine. See chapter 4 — system description.

WARNING!
Do not disassemble any safety device mounted on the machine.

WARNING!
Never start the machine if the fixed and / or mobile safety devices are dismantled or tampered with.

WARNING!
In case of failure and / or malfunction of the machine, de-energize it, do not intervene directly and contact only an assistance center authorized by OROX GROUP s.r.l..

WARNING! 
Do no maintenance on the equipment when you are alone. Make sure there is another person who can give emergency first aid if necessary.

WARNING!
Moving machinery: keep hands away from moving parts to avoid personal injury. Make sure no one else is near the cutting area when operating the VCut cutter.

CAUTION
De-energize the cutter for periods of inactivity: push any of the Emergency buttons to switch off the motors (see chapter 4 — system description).

INFO
It is possible at any time to stop the operation of the machine by pressing any of the red Emergency buttons (see chapter 4 — system description)
The manufacturer declines all responsibility for any damage caused by incorrect use of the product, by non-compliance with the instructions in this manual, by the use of inadequately qualified personnel or by unauthorized modifications to the VCut cutting machine.

CAUTION
The user manual is part of the instrument and must be kept in the immediate vicinity of the instrument and easily accessible at all times to qualified personnel. The user manual must be read carefully and understood by qualified personnel before starting any activity.
2.2_RESIDUAL RISKS

When using the VCut automatic cutting machine, you must pay close attention to the areas called residual risk relating to parts of the machine or to the work areas surrounding it, which can represent a danger to people or things if you use it incorrectly or make a mistake evaluation or carelessness, avoiding the prescriptions contained in this manual.

CAUTION
Remember that the whole area below the automatic cutting machine and 1.5 meters away from the machine itself presents residual risk.

WARNING!
Below is the list of residual risks:
Residual risk of being crushed between beam and computer console.
Residual risk of impact against the automatic cutting machine in motion.
During the travelling of the beam of the cutting machine, there is a residual risk of crushing the hands between the  and the side panels of the beam. Do not put your hands near the dangerous area. Stand in the safety zone.
During the travelling of the cutting head there is a residual risk of crushing the hands between the head and the side panels of the beam. Do not put your hands near the dangerous area. Stand in the safety zone.
During the loading of the polythene paper roll, a residual risk for the hands to be crushed under the weight of the roll is generated. Hold the roll of polythene paper at the very end of it.
The knife is very sharp, therefore be careful when you work near the knife to prevent personal injury. Always remember to de-energize the motors and to wear safety gloves when replacing the knife. To avoid cuts do not touch the edge of the knife when replacing it, but hold on the flat sides.
The unloading conveyor moves automatically: do not stand over it. Residual risk of falling on the ground.
The drill bit and drill foot can reach high temperature: residual risk of being seared.
Do not wear loose clothing, neck chains, neckties, jewelry, when you are near the machine. Long hair must be worn back. Failure to obey these instructions could result in personal injury.
During the travelling of the machine from one  to another  a residual risk of impacting the machine is generated: pay attention when activating the T-MOV function, and be sure none stands in the area surrounding the machine.

CAUTION
From the operator side, it can be difficult to see what is happening on the opposite side of the machine.

CAUTION 
When you operate the cutter be aware of people entering the working area as they can be hurt if hit by the machine.
2.3_ELECTRICAL RISKS

The electrical system was built according to the rules on the safety of machinery systems. However, the instructions described in the manual and all the normal precautions that must always be taken in the case of live devices must be observed.


WARNING!
Any operation in which live parts and electrical components must be accessed must be carried out only by qualified personnel and in any case always follow the following procedure:
turn off the machine
de-energize the power via the master switch
carry out the necessary operations

WARNING! 
Energized circuits: high voltages are inside the electronic devices covers. There are no parts inside these covers that can be serviced by the operator.
CAUTION
Before installing and / or moving the iCut machine, always consult the Orox technical assistance service.

WARNING!
Incorrect installation can cause damage to people, animals or things. The manufacturer cannot be held responsible for these damages.


3.1_UNLOADING AND HANDLING

The unloading and handling of the V cutter (or part of it) is an operation reserved to qualified and authorized technicians. The use of a forklift suitably sized for the weight of the machine is recommended.

It is strictly forbidden to move the machine with ropes, chains or other inadequate means. Please check that the forklift used for handling has adequate load capacity and is in perfect working order.

It is recommended to remove all people who are not involved in the handling operations from the movement area.

The V automatic cutting machine is divided into modules in order to be transported (except for particular transport needs):
The cutting conveyor module
The unloading  module with the cutting beam installed above
Guides, covers, brackets and other accessories to complete the installation
Small and medium sized objects and devices (computer, keyboard, console, cables,...)

The bristles conveyor module can be lifted with a forklift (minimum load 2000 kg) equipped with forks no less than 2 meters long, or moved with roller conveyors or transpallets which can distribute a weight of about 1500-1800 kg (depending of the machine model).
The unloading  module can be lifted and moved with a forklift or transpallet that can support its weight of approximately 800 kg.

WARNING!
Before moving the unloading  module, make sure that the cutting beam is locked to the unloading  using supports supplied by Orox.

To handle the unloading  module insert the forks of the carriage into the bottom of the frame, being careful not to damage any part - make sure the forks are lifting the module off the frame, not on any fragile parts.
To move the bristles conveyor module, insert the forks of the forklift under the frame - pay attention to the position of the motor and the shafts of the T-MOV device: do not hit these parts with the forks; do not lift the cutting  using these parts: only the conveyor frame must be used as a contact point for the forks. Be careful not to damage or crush the suction pipes.
Some components of the cutting machine can be moved manually.
Because some components are heavy, two people are required to move and install them.
3.2_SPACE REQUIRED

Check that the space available is sufficient for positioning the machine and for its correct use.
The use of the V cutting machine requires that a minimum space of one meter be left between the machine and the walls or other machinery, necessary to ensure correct and safe use of the machine, its maintenance, and to allow the operator to have an escape route in case of emergency (  1).

WARNING!
Sufficient space must be left around the machine to allow operators to move freely and safely. Leave sufficient space around the machine to ensure proper operation of safety devices and easy access for maintenance.

The room in which the V machine is located must be ventilated, lighted and dry. The installation surface (floor) must be level, free from irregularities and able to support the weight of the machine.
In cases where the installation is not taken care of by the manufacturer, please note that OROX will be solely and exclusively responsible for the intrinsic functioning of the machine.

The manufacturer will not be responsible for:
connection of the machine to the system in which the machine will be installed or inserted;
the work area in which the cutting machine will operate and all the safety measures that must be applied to ensure the safety of the operators;
safety signs (vertical or horizontal) applied to the workplace;
limits indicating the "qualified personnel only" area around the cutting machine;
interference caused during work by other machinery, equipment, tools, signaling means present in the working area of ??the cutting machine.

The manufacturer is not responsible for an incorrect risk assessment carried out by the company responsible for the safety certificates in which the machine will be installed.
PICKING AND
BUNDLING
AREA
PC
SPREADING
TABLE
UNLOADING
TABLE
The cutting beam moves along the entire length of the cutting conveyor
CUTTING
CONVEYOR
PC
1m
1m
Operator station
WALL OR OTHER LINE OF WORK
WALL
 1—working area
3.4_ELECTRIC AND PNEUMATIC CONNECTION

The machine must be connected to an electrical system that complies with current regulations. The sizing of the system must be sui for the frequency, power supply voltage and electrical absorption of the machine, as indicated in the technical characteristics of the V automatic cutting machine.
The electrical system must provide adequate electrical power. In case of the machine is equipped with the TMOV system (to travel from  to table), a system sui for the purpose must be used for its power supply: cable chain, or "festoon" flat cable.
In addition to the electrical power supply, pneumatic power must also be provided to operate the devices installed on the cutting machine.
The customer must prepare a power supply line consisting of an electric line and a pneumatic line, sui for the required characteristics.
The power supply line must go up to the system power supply sockets, where a main switch or a connection to the system control panel will be installed on the wall and in a covered point.
Orox's responsibility begins at the machine's electrical connection terminals. Protection of the Orox cutter from short circuits, power line overloads and insulation faults is the responsibility of the customer.
WARNING!
Any operation in which live parts and electrical components must be accessed must be carried out only by qualified personnel.

WARNING!
Be sure there is no power when operating with the wires of the main terminal: electrocution hazard.

WARNING!
It is absolutely forbidden for anyone to intervene on the electrical connection between the machine and the power line.

WARNING
Before connecting, use a voltmeter to ensure that the voltage between line phases corresponds at 400Vac. 
Verify the existence of a ground system and its efficiency. Verify that the power supply line is correctly sized for the machine electrical input and that there are proper overload and short circuit protections. Verify that the master switch, placed upstream, is in “open” position.

WARNING!
Connect the PE terminal of the machine to an earthing system compliant with the standards in force. The earthing efficiency of the plant's electrical system is the responsibility of the user. Use a section of cable to power the machine in compliance with the standards in force.
Precautions to be taken for proper functioning, free from electrical disturbances:
Check that the protection of the differential switch (RCD), to which the machine is connected, is not less than 0.3 class A, B.
Connect the power line possibly to a separate branch, avoiding to connect it in series with the power supply of other machines already installed.
Avoid taking the power supply for other users.
NOTICE
The functionality of the equipment on board the machine is subject to electrical problems, such as voltage spikes, current or frequency fluctuations, and interruptions in the supply of electrical power. It is the total responsibility of the user to ensure adequate electrical supply.

WARNING!
Before starting the machine, perform checks on the correct connection of the voltage.
Electrical terminal for power supply and PE terminal (inside the electrical panel). 
 2 - Power supply input terminals and PE terminal.
3.4.1_PNEUMATIC CONNECTION

The machine must be connected to aair systemensures apressureof 6 bar and arate150 liters per minute (300 l/min if the blade cooling device is installed).
Thelinebe connected to thesystemthe cutting room or directly to a compressor: it is recommended to use a valve to shut off the air flow if necessary during thephase.

NOTICE
It is recommended to use an air hose with a diameter of 10x6 mm for the pneumatic connection, in order to ensure adequate air flow.
Compressed air inlet: connect the air hose from the compressor here. The air hose comes from inside the electrical box. 
Compressed air outlet - this hose is already connected to thesystemof the machine. 
 3—pneumatic control unit
 4—machine description
4.1_GENERAL DESCRIPTION

V machine consists of the following parts:
 7 - devices on the front panel of the electrical box
Machine serial number plate: displays the serial number of the machine and other specific information.
Main switch: to turn on/off the machine.
Pneumatic control unit: connect the pneumatic air supply to the input of this device. Indicates the amount of pressure supplied to the machine and is equipped with a pressure regulator and a shut-off valve.
Suction inverter interface: the working frequency of the suction inverter is displayed on the screen of this device. Buttons are also available to access the suction inverter's parameters (only for qualified technical personnel).
Computer: is where the cutting machine software is installed and where all the parameters for the correct operation of the machine are stored. The computer is connected to the machine control and possibly to the cutting room network through an Ethernet or Wi-Fi connection. The software can read cutting files from any available source: local hard drive, USB drive, flash drive, network, or cloud.


 8—unloading  button panel
Unloading conveyor advance button: Press this button to advance the unloading  belt. Release the button to stop the advancement.
Cutting conveyor advance button: Press this button to advance the bristles cutting conveyor. This button is disabled while acyclein progress.
Conveyors pause button: Press this button to pause the advancement of both the bristles cutting conveyor and the unloading  conveyor. When pause is activated, the button will light up and the conveyors will not move. Press thebuttonto resume conveyor advancement.
Emergency button: Disengages power to all motors, interrupting any machine cycle. Reset the button to enable the machine's motors to turn on again.
 9—cutting conveyor button panel
Forward machine translation: Press and hold this button to move the entire machine along the rails in the direction of the arrow next to the button. Release the button to stop the motorized translation.
Backward machine translation: Press and hold this button to move the entire machine along the rails in the direction of the arrow next to the button. Release the button to stop the motorized translation.
Unloading conveyor advance button: Press this button to advance thetable. Release the button to stop the advancement.
Cuttingadvance button: Press this button to advance the bristles cutting conveyor. This button is disabled while acyclein progress.
Emergency button: Disengages power to all motors, interrupting anycycle. Reset the button to enable the machine's motors to turn on again.
 10—cutting head
 11—support for polyethylene paper roll
Handle: Used to unwind or rewind the polyethylene paper roll.
Cone: The polyethylene paper roll is held in place by two cones (one on each side). The position of both cones is adjustable.
Polyethylene paper roll: Placed on a shaft that rotates on bearings. After a mattress has been laid or moved onto the cutting table, the operator must cover the entire cutting  with a poly paper foil. If a surface is not well covered, there is a loss of suction and the vacuum generated is weak. When machine does a bite, the suction generated in the cutting zone hold the poly foil attached to the fabric and the bristles conveyor pulls the foil rotating the roll.
Guide bar: The polyethylene paper roll rotates around this bar before being placed on the mattress. The bar adheres the foil to the mattress.
Height block: Use this device to adjust the height of the guide bar, depending on the height of the mattress to be cut.
 12—cutting  bristles
Bristles: these are square-shaped blocks that together make up the surface of the cutting table. The tip of the knife sinks into the needles of the bristles and moves without damaging them. They need to be regularly cleaned of fabric and dust deposits, and are consumable materials: it is advisable to replace damaged bristles to ensure proper support for the fabric.
Exit comb: the layer moves from the cutting zone to the discharge zone through this comb, which defines the limit of the suction box.
 13—dislocation of the safety devices
The V cutting machine is equipped with devices and other measures designed to prevent injuries to people and damage to sensitive parts of the machinery. This chapter will explain the location and provide a description of the safety devices.
To resume operations interrupted by the activation of any of the safety devices, remove the cause of the interruption, return the device to its neutral position, ensure that there are no dangers to people near the machine, and restore the motors using the switch on the computer console (see chapter 4.2). Follow the procedures explained in Appendix B - Troubleshooting to resume the interrupted cutting.
4.9.1_OBSTACLE DETECTION ACTUATORS
To avoid accidental contact of the moving machine with people and/or objects that may be inside the danger zone, the cutting beam is equipped with actuators that move upon contact, activating electromechanical sensors that cut off power to the motors (see points labeled 1 in   13 on the previous page). Obstacle detection bumpers are mounted on both sides of the cutting beam. To operate the machine, remove the obstacle that has collided with one of the safety bumpers, return the bumper to its neutral position and reactivate the motors.
Obstacle detection actuators: one on each side of the beam, total 4
 14—one of the obstacle detection actuator
 15—position of emergency buttons
 16—over-stroke sensor on the cutting head
4.9.4_CUTTING HEAD COVER SENSOR
The "open cover" sensor is installed on the cutting head (indicated with number 4 in   13). It detects the removal of the cutting head cover and interrupts any machine movement by turning off the motors. Reposition the cutting head cover to restart the motors and continue using the machine.
4.9.5_T-MOV SAFETY DEVICES
If the machine is equipped with the T-MOV device (for lateral translation from  to table), there are three safety devices identified with number 5 in   13: an end stop positioned near the translation rail for detecting the translation end stop, visible only by removing the side cover of the cutting conveyor; two push actuators placed at the corners of the cutting conveyor (  18).
Lateral actuator, one per machine side
 18—lateral actuator for machine translation safety
4.9.6_HEAD PROTECTION
The cutting head is protected by a cover against accidental contact with the knife and all parts that move during the activation of the knife motor.

WARNING!
Do not use the machine without the cutting head cover.



4.9.7_PROTECTION OF TRANSMISSION PARTS IN MOTION
All moving transmission parts are protected by fixed guards with complete segregation.

4.9.8_ELECTRICAL PARTS PROTECTION
The electrical panel, electrical terminals, and motors are protected by covers.
4.10_STOP AND PAUSE DEVICES

There are three ways to suspend the ongoing work: HOLD, PAUSE, and STOP.
HOLD mode: by pressing the HOLD button on the HMI or software page, the machine suspends all movements: press the PLAY button on the HMI to continue the interrupted procedure. During the HOLD mode, it is not possible to move the machine: the machine's operations are like frozen in the current situation.
PAUSE mode: by pressing the remote enter button next to the HMI when a cut is in progress, the machine finishes cutting the current track and goes into PAUSE mode, lifting the knife and the presser foot; on the HMI page, it is possible to open the screen with the 4 direction buttons to move the cutting head. Press the remote enter button again to resume job from where it was interrupted: the cutting head returns automatically to the correct position and resumes job.
STOP mode: the STOP button interrupts the cutting procedure. To resume the interrupted job, it is necessary to restart the cut: the machine resumes cutting from the next   after the STOP, or from the beginning of the last   that was not completed before the STOP button was pressed.
NOTICE
If the STOP button was pressed during the conveyor movement, always check the cutting position by doing a simulation of a   with the laser spot before resuming job.
Emergency machine light
Machine on indicator light
Emergency button
Machine on indicator light
Motor reset switch
Emergency machine light
Green light, means motors activated
NOTICE
Perform this maintenance every 8 hours of machine operation.
NOTICE
Use a medium-light density oil (kinematic viscosity of about 30 cSt at 40°C).
NOTICE
Perform this maintenance every 40 hours of machine operation.
NOTICE
Perform this maintenance every 40 hours of machine operation.
NOTICE
Perform this maintenance every 40 hours of machine operation.


OROX GROUP S.r.l.
Registered Office: Via L.Majno, 21 – 20122 MILANO
Operational Headquarters: Via E.Fermi, 6/8 – 24050 ZANICA (BG)
Tel. +39 - 035 49 42 582/035 52 75 12 – Fax. + 39 - 035 50 95 566
OROX GROUP s.r.l. can make any change whatsoever to the products described in this instruction manual without any prior notice.
NOTICE:
If the cutting process is interrupted during the execution of a pattern, that pattern will not be considered cut, and the VCUT program will start cutting it from its initial point (not from where the cutting process was interrupted).