Creating an aircraft is no small feat and the Virgin team have captured the process in an impressive three-minute video . Described as evolution in air travel , the Boeing 787-9 Dreamliner was created as a celebration of the 30th anniversary of the first ever Virgin Atlantic flight in 1984 . The 'Birthday Girl ' is shown being constructed : from the building of its shell , to having seats installed ans paint applied ; and the video shows the vast team needed to create a plane of this size . Described by Todd Nelp , the Vice President of European sales for Boeing Commercial Airplanes , as providing an unrivalled passenger experience , the Virgin Atlantic 787-9 has some interesting quirks to enhance guests ' flights . The Boeing 787-9 , which is the first of its kind in Europe , and also has the biggest windows of any commercial aircraft . Wifi is available throughout all journeys , so fliers can remain connected on their travels onboard . These have been installed with electronic lighting , which can be controlled easily by the touch of a dimmer switch . The timelapse video begins by showing sections of the plane waiting to be moved and fitted together . The wings of the Boeing 787-9 are moved into place using a crane and held in place by machinery . In total the aircraft has 31 Upper Class , 35 Premium Economy and 198 Economy seats . Friendlier to the environment , the plane is 21 per cent more fuel efficient compared to similar sized aircrafts , and produces less carbon dioxide emissions . The timelapse shows the fascinating process involved with creating the finished look of an aircraft . The main body of the plane is lowered into place , before the wings and tail are secured by the crew . The video begins by showing the various parts of the aircraft ready to be assembled . The wings are then moved into place by cranes and the attached into place . The inside of the plane is then kitted out with seats , overhead cabins and the new Vera Touch 2 in-flight entertainment system , which will provide guests with more than 400 hours of films , TV , games and audio entertainment . Fliers will also have extra headspace , leg room , and reclining area due to higher ceilings and better use of cabin space . Outside assembled , the team start on filling the interior with seats and the inflight screen . Guests can also enjoy wifi throughout the duration of the flight , keeping them connect with the world . To limit jet lag and promote relaxation , infinity mood lighting is installed , and there will be cleaner air and more oxygen for refreshing travel . The new Upper Class bar is the perfect place to unwind with friends or meet other guests . Guests in Premium Economy can go for a walk to the Wander Wall and take advantage of the drinks and food . The aircraft has 31 Upper Class seats , 35 Premium Economy and 198 Economy seats . The preparation to paint the aircraft begins and the Boeing 787-9 is moved into a separate warehouse . We then see the extensive process involved with painting the vast aircraft . It took 1000 litres of paint and over nine days to coat the Birthday Girl - that 's enough paint to cover 16 football pitches . Stencils are used for the main lettering for the company 's logo and the 'Birthday Girl ' label , and the paint is environmentally friendly and has a ten year lifespan . Precise work ! Staff top up the coat of the Virgin Atlantic aircraft and use a total of 1000 litres of paint . The plane is named 'Birthday Girl ' in honour of the 30th anniversary of the first Virgin Atlantic flight in 1984 . The aircraft is spray painted by the team , and stencils are used for the iconic black Virgin Atlantic logo . After nine days the finished product is finally revealed and the team inspect how the logos have turned out . Virgin has purchased 15 Boeing 787-9 Dreamliners worth USD8 billion , with a possible further 28 aircrafts in the pipeline . The aircraft will immediately replace the carrier 's six A340-300s and eventually its B747-400 fleet . Virgin founder Sir Richard Branson said , 'The Dreamliner will bring a step change to the industry , substantially reducing environmental impact and incorporating innovative design and advanced technology , while providing an enhanced flying experience for our passengers . ' More information about the Birthday Girl can be found on the Virgin Atlantic website . The new Boeing 787-9 is nearly finished and the packaging is removed , unveiling the Birthday Girl . The Virgin Atlantic aircraft is gleaming after all the hard work that has gone into creating the finished look .
Eye-opening three-minute video shows plane 's production from scratch . Boeing 787-9 was created for 30th anniversary of 1st Virgin Atlantic flight . It took nine days to paint the huge aircraft - the first of its kind in Virgin Atlantic .