Techniques have been developed to produce nanotubes in sizeable quantities, including arc discharge, laser ablation, chemical vapor deposition (CVD) and high-pressure carbon monoxide disproportionation (HiPCO). Among these arc discharge, laser ablation are batch by batch process, Chemical Vapor Deposition can be used both for batch by batch or continuous processes, and HiPCO is gas phase continuous process. Most of these processes take place in a vacuum or with process gases. The CVD growth method is popular, as it yields high quantity and has a degree of control over diameter, length and morphology. Using particulate catalysts, large quantities of nanotubes can be synthesized by these methods, and industrialisation is well on its way, with several CNT and CNT fibers factory around the world. One problem of CVD processes is the high variability in the nanotube's characteristics The HiPCO process advances in catalysis and continuous growth are making CNTs more commercially viable. The HiPCO process helps in producing high purity single-walled carbon nanotubes in higher quantity. The HiPCO reactor operates at high temperature 900–1100 °C and high pressure ~30–50 bar. It uses carbon monoxide as the carbon source and iron pentacarbonyl or nickel tetracarbonyl as a catalyst. These catalysts provide a nucleation site for the nanotubes to grow, while cheaper iron-based catalysts like Ferrocene can be used for CVD process.
Techniques have been developed to produce nanotubes in sizeable quantities, including arc discharge, laser ablation, chemical vapor deposition (CVD) and high-pressure carbon monoxide disproportionation (HiPCO). Among these arc discharge, laser ablation are batch by batch process, Chemical .Vapor Deposition can be us,ed both for batch by batch or continuous processes, and HiPCO is gas phase continuous process. Most of these processes take place in a vacuum or with process gases. The CVD growth method is popular, as it yields high quantity and has a degree of control over diameter, length a,nd morphology. Using particulate catalysts, large quantities of nanotubes can be synthesized by these methods, and industrialisation is well on its way, with several CNT and CNT fibers factory around the world. One problem of CVD processes is the high variability in the nanotube's characteristics The HiPCO process advances in catalysis and contin.uous growth are making CNT,s more commercially viable. The HiPCO process helps in producing high purity single-walled carbon nanotubes in higher quantity. The HiPCO reactor operates at high temperature 900–1100 °C and high pressure ~30–50 bar. It uses carbon monoxide as the carbon source and iron pentacarbonyl or nickel tetracarbonyl as a catalyst. These catalysts provide a nucleation site for the nanotubes to grow, while cheaper iron-based catalysts like Ferrocene can be used for CVD process.