Microstructural changes, thermodynamic and cyclic properties, total material cost and the cumulative energy demand of V(40-40.x)Fe(8-8.x)Ti26Cr26(FeV)((48.x)) with 0 <= x <= 0.9 using commercial ferrovanadium (FeV) are investigated. The substitution of V + Fe by FeV (x = 0.9) raises the equilibrium hydrogen pressure at 298 K from p(a) = 1 MPa to p(a) = 6 MPa during absorption of H-2 and p(d) = 0.2 MPa and p(d) = 1 MPa during desorption. The reversible hydrogen storage capacity is determined after 50 pressure-swing cycles and is reduced from 2.2 mass% to 1.7 mass% for the unsubstituted alloy (x = 0) compared to 1.7 mass% to 1.3 mass% for the FeV substituted alloy (x = 0.9). This corresponds to a loss of capacity of approx. 23% for both samples. After taking into account the capacity loss caused by FeV substitution, the raw material cost per 100 kg of stored H is reduced to 1/3 of the original price of the unsubstituted alloy. The cumulative energy demand of pure V depends on the number of purification steps. Ferrovanadium shows a cumulative energy demand which is reduced at least by a factor of 1.4 as compared to high-purity vanadium. (C) 2015 Elsevier B.V. All rights reserved.