 I traded in my 1997 Expedition for a new 2004 Eddie Bauer Expedition because of all of the improvements. While the new features and styling are great the build quality and reliability are terrible! In 2 years the differential has been rebuilt twice, the battery failed, one window motor failed, comfort seats (heat & a/c) failed, passenger mirror motor failed and has more rattles that a daycare. Now I've been told that the front brake rotors need to  replaced because they are too thin at 20K! I called Ford and they said that they were not under warranty but the replacements had been "redesigned" to resolve this problem. They admitted that this was a design defect but it would not be covered or pro-rated.