Un-denaturing industrial alcohol
(I'm no chemist, but here's my take on it) 

Let's see: I’m an alcoholic, and I really hate having to dole out large amounts of cash to purchase your usual "drinking"-ethanol.

So I get this amazing idea to separate the ethanol by distillation (methanol has a lower boiling point than methanol, so what I'll really be doing is distilling out the methanol, leaving behind ethanol and water). Pretty smart, right (for someone who's still inebriated)? Thus invigorated, I sally forth... and return with a dozen gallons  of industrial (denatured) ethanol. However, as I slowly get sober, I begin to see two major obstacles to my plan:


It’s going to be very, very difficult to maintain a constant temperature of exactly 64.7 °C (boiling point of methanol). Now, even though ethanol boils at around 78 °C, trying to maintain the denatured alcohol at under (say) 70 or 75°C isn’t really an option either. Remember, what I’m trying to do here is criminal (where I'm from at least), plus I don’t really have a Nurdrage-worthy laboratory. If say, I were to simply buy a large metal vat with a distillation apparatus clamped on the top and light a fire below, at such a large scale (a dozen gallons in my case) and with the non-professional equipment I use, it’ll be impossible to ensure that the vessel is uniformly heated at a specific temperature. So what’ll happen is, I’ll end up distilling out a mixture of ethanol and methanol, and the ethanol that remains will also have significant amounts of methanol in it (10ml of methanol's enough to make you go blind… just to give you an idea about what I mean by “significant”). Regardless, I wouldn't want to engage in something that involves producing methanol vapors (be it in a proper laboratory or otherwise) 

Say I did manage to get hold of the required laboratory apparatus (I, uh, happen to know this cancer-stricken, bald, high-school Chemistry teacher who was willing to lend me them), and I were to distill the alcohol in small batches to ensure I evenly heat the solution at the desired temperature, but the whole process would be so time-consuming and labor intensive that it would probably just be better if I just went and bought "drinking"-ethanol in the first place.
(Should have mentioned this first, but since you were talking about methanol, ah well…) To begin with, I probably wouldn't know what the manufacturers actually used to denature the alcohol. They could have used methanol, pyridine, or some other foul-tasting, foul-smelling additive for all I know, or maybe even mixed all of them together. So trying to get ethanol out of that mess, is going to be a HUGE pain in the neck.


Also you might want to read up on denatured alcohol here.



I wasn't able to find anything on ethanol-methanol azeotropes in this Wiki page, so if anyone knows where I can find something on it, gimme a shout! :-)