[3d] Fix convexity of locklip_p, extend all the way to edge now, add more front tabs

// preview[view:northeast, tilt:topdiagonal]

/* [Options] */
// Pit probe type
Control_Probe = "Thermocouple"; // [Thermocouple,Thermistor,None]
// Raspberry Pi Model
Pi_Model = "3B/2B/1B+"; // [3B/2B/1B+,Connectorless,1A+,Zero,3A+]
// Which case halves
Pieces = "Both"; // [Both,Top,Bottom]
// Include cutouts and mounts for LCD/Buttons
LCD = 1; // [0:None,1:2-line]
// Thickness of side walls (mm) - Set to trace width multiple
wall = 2.0;
/* [Advanced] */
// Thickness of top and bottom faces (mm)
wall_t = 1.45;
// Height of the body edge bead chamfer (mm)
body_chamfer_height = 1.5;
// Corner ear height (mm) - 0 to disable
MouseEarHeight = 0;
// Corner leg height (mm) - 0 to disable
MouseLegHeight = 0; //body_chamfer_height/2;
// Screw hardware
NutHardware = 0; // [0:Captive Nut,1:Injection Threaded Insert]

/* [Hidden] */
// External corner radius on the body (mm)
body_corner_radius = wall*2-1/2;
w_off = 0.5; // offset the heatermeter origin from the left edge
d_off = 1.0; // offset the heatermeter origin from the front edge
w = inch(3.725)+0.7+w_off; // overall interior case width
d = inch(3.75)+1.0+d_off; // overall interior case depth
// 19.1+ headless Zero
// 22.4 headless Pi3 (limited by nuttrapps interfering with PCB to -6.7)
// 32 standard
h_b = [32.5-6.7, 32.5][LCD];  // overall interior case height

probe_centerline = 9.3; // case is split along probe centerline on the probe side
case_split = 12.4;  // and the case split on the other 3 sides

pic_ex = 1.7;
lcd_mount_t = 8.2 - (wall_t - 0.8);
pi_screw_t = 2.3;

body_chamfer_height_t = body_chamfer_height;
body_chamfer_height_b = body_chamfer_height;

led_dia = 2.9;
led_h = 4.6 - 1;
led_fudge = 0.3; // total extra diameter to expand the hole and head sphere
led_inset = 0.5; // amount to extend LED through case

e = 0.01;
is_jig = 0; // generate a jig for soldering LEDs

function inch(x) = x*25.4;

echo(str("Case dimensions (mm): ", w+2*wall, "x", d+2*wall, "x", h_b+2*wall_t));
main();

module main()
{
  if (is_jig) {
    intersection() {
      hm43_split();
      translate([wall+6,-d-wall+3,-e]) cube([w-12,d-8,15]);
    }

    difference() {
      cube([w-12,d-8,8 - wall_t]);
      translate([wall,wall,-e]) cube([w-12-2*wall, d-8-2*wall, 8 - wall_t +2*e]);
    }
  } /* is_jig */
  else
    hm43_split();
}

module cube_fillet_chamfer(size,f,c,$fn=32) {
  hull() {
    translate([f,f,c]) linear_extrude(height=size[2]-2*c) minkowski() {
      square([size[0]-2*f, size[1]-2*f]);
      circle(r=f, $fn=$fn);
    }
    translate([f+c,f+c,0]) linear_extrude(height=size[2]) minkowski() {
      square([size[0]-2*(f+c), size[1]-2*(f+c)]);
      circle(r=f, $fn=$fn);
    }
  }
}

module jhole(d, h) {
  translate([0,0,h/2]) cube([2*(wall+pic_ex),d,h], center=true);
}

module phole() {
  dia=4.5;
  // Hole for thermistor probe jack
  rotate([0,90,0]) cylinder(2*wall, d=dia, $fn=16);
  // because 3d print tends to curl up slightly between the probe holes,
  // do not go right to the edge on the final layer (stop 0.25mm short on each side)
  translate([0,-(dia+0.5)/2, -0.3]) cube([2*wall, dia+0.5, 0.6]);
}

module screwhole() {
  rotate(90) translate([0,0,-e]) cylinder(3.5, d=6, $fn=18);
}

module pic_ex_cube(interior) {
  translate([0,33.75+interior*(pic_ex+1.3),2])
    cube_fillet([pic_ex+e, 59.8-interior*(pic_ex*2+1.3+1.5), 20.8],
      vertical=[0, (1-interior)*pic_ex, (1-interior)*pic_ex, 0],
      top=[0,pic_ex,0,0],
      bottom=[0,pic_ex,0,0]);
}

module screw_pimount() {
  cylinder(wall_t+pi_screw_t, d=6.4, $fn=18);
  // alignment nubbies
  //cylinder(wall_t+pi_screw_t+1.4, d=2.4, $fn=12);
}

module screw_keyhole() {
  d=6.2;
  d2=3.5;
  off=4.15; // ideally would be D but runs into edge of case
  h=3;

  cylinder(wall_t+2*e, d=d, $fn=18);
  translate([-d2/2,0,0]) cube([d2,off,wall_t+2*e]);
  translate([0,off,0]) {
    cylinder(wall_t+2*e, d=d2, $fn=18);
    translate([0,0,wall_t+e]) cylinder(h+e, d=d, $fn=18);
  }
}

module screw_keyhole_p() {
  d=6.2+wall;
  h=2.3;

  difference() {
    cylinder(wall_t+h, d=d, $fn=18);
    translate([0,0,-e]) cylinder(wall_t+h+2*e, d=d-wall, $fn=18);
    translate([-d,0,-e]) cube([d*2, d/2, wall_t+h+2*e]);
  }
}

module btn_rnd() {
  dia = is_jig ? 6.0 : 7.2; // TPU button covers was 8.0
  cylinder(wall_t+2*e, d1=dia, d2=dia+1.5*wall_t, $fn=24);
  translate([-6.5,-6.5,0]) cube([13,13,0.5+e]);
}

module tc_plusminus() {
  T=0.75+e;
  H=2;
  W=6;
  // Minus
  translate([0,2,0])
    cube_fillet([T, W, H], top=[0,0,0,T]);
  translate([0,-(2+W),0]) {
    cube_fillet([T, W, H], top=[0,0,0,T]);
    translate([0,(W-H)/2,(H-W)/2])
      cube_fillet([T, H, W], top=[0,0,0,T]);
  }
}

module led() {
  translate([0, 0, -(led_h+1)]) {
    cylinder(1, d=led_dia+0.3+led_fudge, $fn=24);
    translate([0, 0, 1-e]) cylinder(led_h-led_dia/2+e, d=led_dia+led_fudge, $fn=24);
    translate([0, 0, 1+led_h-led_dia/2]) sphere(d=led_dia+led_fudge, $fn=24);
  }
}

module led_pillar() {
  translate([0,0,-led_h-e])
    cylinder(led_h-led_inset, d=led_dia+led_fudge+2*wall, $fn=24);
}

module nuttrap() {
  ww_w=3;
  ww_d=wall;
  nut_h=3.2;
  nut_ingress = 5.7;
  nut_d = nut_ingress / sin(60);
  nut_ingress_off = nut_ingress/sqrt(3)/2;
  oa_h=wall_t+0.4+nut_h+wall_t+[0,6.7][LCD];
  screw_l=[20,25][LCD];

  // bottom half for M3 socket cap screw (flush)
  difference() {
    translate([-5.5/2-ww_w, -nut_ingress/2-d_off-e, 0])
      cube_fillet([5.5+2*ww_w, nut_ingress+d_off+ww_d, 6], vertical=[3.4,3.4], $fn=20);
    // socket cap
    rotate(90) translate([0,0,-e]) cylinder(3.5, d=6, $fn=18);
    // screw shaft
    translate([0,0,3.5+0.3]) cylinder(oa_h-3, d=3.4, $fn=16);
    // rectangular hole to remove some of the solid layer material
    translate([-5.7/2, -(6*PI/18)/2, 0]) cube([5.7, 6*PI/18, 3.5+0.3+e]);
  }

  // top half M3 nut trap
  if (NutHardware == 0) { // Captive Nut Slots
    translate([0,0,h_b+wall_t-oa_h])
    difference() {
      translate([-(nut_d/2+ww_w), -nut_ingress/2-d_off, 0])
        cube_fillet([nut_d+2*ww_w, nut_ingress+d_off+ww_d, oa_h+e],
          vertical=[ww_d/2,3.4], $fn=20);
      // M3 screw
      translate([0,0,-e]) cylinder(wall_t, d1=4, d2=3.4, $fn=16);
      // nut hole / M3 extra
      translate([0,0,wall_t+0.3]) {
        // nut 2x for an elongated trap
        translate([-0.2,0,0]) cylinder(nut_h*1.5+e, d=nut_d, $fn=6);
        translate([+0.2,0,0]) cylinder(nut_h*1.5+e, d=nut_d, $fn=6);
        cylinder(oa_h-wall_t-0.3, d=4, $fn=16);  // M3 with plenty of clearance
        //translate([-50,-50,-100]) cube([100,100,100+e]); // cutaway top
      }
      // nut ingress (sideways trapezoid with wider side at ingress)
      translate([nut_ingress_off,-nut_ingress/2,wall_t+0.3])
         linear_extrude(nut_h+e) polygon([[0,0],
           [nut_d/2+ww_w-nut_ingress_off+0.4+e, -0.8],
           [nut_d/2+ww_w-nut_ingress_off+0.4+e, nut_ingress+0.8],
           [0,nut_ingress]]);
    }
  } else if (NutHardware == 1) { // Inection molding threaded insert
    translate([0,0,h_b+wall_t-(h_b-screw_l+2)])
    difference() {
      // 5.0mm dia 5mm tall, with 5.6mm alignment area at top 1.2mm tall
      union() {
        cylinder((h_b-screw_l)+2, d=5.0+2*wall, $fn=24);
        cylinder(1.2-e, d1=5.6+2*wall, d2=5.0+2*wall, $fn=24);
        translate([(5.0+2*wall)/-2, -nut_ingress/2-d_off, 0])
          cube([5.0+2*wall, nut_ingress/2+d_off, (h_b-screw_l)+2]);
      }
      cylinder(5+1.2, d=5.0, $fn=24);
      translate([0,0,-e]) cylinder(1.2, d1=5.6, d2=5.0, $fn=24); // alignment helper
    }
  }
}

module locklip_p(l, l_offset=0,
  lip_insert_depth=2.0, // how deep V to insert
  lip_v_off=0.2, // extra height before starting insert
  lip_h_off=0.4, // back connector away from mating area
  lip_w=2.5,  // thickness of attachment beam
  insert_inset=[0,0] // inset the insert inside mating area
  ) {
  translate([l_offset,0,0]) rotate([90,0,90])
    difference() {
      linear_extrude(l-2*l_offset, convexity=11) polygon(points=[
        [0.1, -lip_w-lip_insert_depth-lip_h_off],  // 0.1 to add depth to keep extrusion manifold
        [-lip_w-lip_insert_depth-lip_h_off, 0],
        [-lip_w-lip_insert_depth-lip_h_off, lip_v_off+2*lip_insert_depth],
        [-lip_insert_depth-lip_h_off, lip_v_off+2*lip_insert_depth,],
        [-lip_h_off, lip_v_off+lip_insert_depth],
        [-lip_insert_depth-lip_h_off, lip_v_off],
        [-lip_insert_depth-lip_h_off, 0],
        [0.1, 0]
      ]);
      translate([-lip_w-lip_insert_depth-lip_h_off-e, 0, 0]) {
        if (insert_inset[0] > 0)
          translate([0,0,-e])
            cube([lip_w+lip_insert_depth+lip_h_off+0.1+2*e,
              lip_v_off+2*lip_insert_depth+e, insert_inset[0]+e]);
        if (insert_inset[1] > 0)
          translate([0, 0, l-2*l_offset-insert_inset[1]])
            cube([lip_w+lip_insert_depth+lip_h_off+0.1+2*e,
              lip_v_off+2*lip_insert_depth+e, insert_inset[1]+e]);
      }
    }
}

module locklip_n(l, l_offset=0,
  lip_insert_depth=2.2, // how deep V to insert
  lip_tip_clip=0.3, // how much to shave off the top tip
  ) {
  translate([l-l_offset,0,0]) rotate([90,0,0]) rotate([0,-90,0])
    linear_extrude(height=l-2*l_offset) polygon(points=[
      [0.1, -3*lip_insert_depth],  // 0.1 to add depth to keep extrusion manifold
      [0.1, -lip_tip_clip],
      [-lip_insert_depth+lip_tip_clip, -lip_tip_clip],
      [-e, -lip_insert_depth],
      [-lip_insert_depth, -2*lip_insert_depth]
    ]);
}

module lcd_screw() {
  rotate([180]) difference() {
    //cylinder(lcd_mount_t, d=2.5+3.2, $fn=16);
    cylinder(lcd_mount_t+e, d=2.5, $fn=16);
  }
}

module lcd_mount() {
  // Assuming starting at bottom left screw hole
  //lcd_screw();
  //translate([75,0,0]) lcd_screw(); // bottom right hole obscured by PCB
  translate([0,31,0]) lcd_screw();
  translate([75,31,0]) lcd_screw();
}

module lcd_neg() {
  // Assuming starting at bottom left screw hole
  // (Note LCD is not centered vertically on PCB, top is 5.15, bottom is 4.55mm)
  translate([1.0, 1.55, 0])
    cube([73.0, 27.3, lcd_mount_t+wall_t-0.8]); // black bezel inset
  translate([5.5, 7.5, 0])
    cube([64.0, 15.4, lcd_mount_t+wall_t+2*e]); // LCD active area
  //translate([4.23, -2.5, 0])
  //  cube([16*2.54, 5, lcd_mount_t+wall_t-0.8]); // pins cutout
}

module locklip_top_n(split) {
  translate([wall, d+wall, split+wall_t+e])
    rotate([180]) {
      locklip_n(28);
      translate([w-34,0,0]) locklip_n(34);
    }
}

module hm_base() {
  cube_bchamfer([w+2*wall, d+2*wall, h_b+2*wall_t],
    r=body_corner_radius, top=body_chamfer_height_t,
    bottom=body_chamfer_height_b, $fn=36);
  // extra thick by Pi connectors
  if (Pi_Model != "Zero" && Pi_Model != "1A+" && Pi_Model != "3A+")
    translate([-pic_ex,wall+d_off,wall_t])
      pic_ex_cube(0);
  // TC +/-
  if (Control_Probe == "Thermocouple")
    translate([w+wall*2-e,wall+d_off+10,wall_t+19]) tc_plusminus();

  // Eliminate the chamfer where the screws are
  translate([wall+inch(0.825)+0.5,wall+d_off+inch(0.1),0]) {
    cylinder(body_chamfer_height_b, d=6+2*wall, $fn=24);
    translate([inch(2.0),0,0]) cylinder(body_chamfer_height_b, d=6+2*wall, $fn=24);
  }
}

module hm43() {
difference() {
  union() {
    difference() {
      hm_base();

      // Main cutout
      translate([wall, wall, wall_t])
        cube_fillet([w, d, h_b],
          bottom=[pi_screw_t,pi_screw_t,pi_screw_t,pi_screw_t],
          top=[pi_screw_t,pi_screw_t,pi_screw_t,pi_screw_t],
          vertical=[body_corner_radius/2,body_corner_radius/2,body_corner_radius/2,body_corner_radius/2],
          $fn=[36,4,4]);
      if (Pi_Model != "Zero" && Pi_Model != "1A+" && Pi_Model != "3A+")
        translate([wall-pic_ex+e,wall+d_off,wall_t]) pic_ex_cube(1);
    } // main diff

    if (LCD) translate([wall+inch(1.925)+w_off, wall+d_off+inch(1.15), h_b+2*wall_t])
      translate([inch(1.3), inch(-0.05), led_inset]) {
        led_pillar();  //red
        translate([0, inch(0.35), 0]) led_pillar(); //yellow
        translate([0, inch(0.70), 0]) led_pillar(); //green
      }
  } // main union

  // Probe jack side
  translate([w+wall*0.5, wall+d_off, wall_t+probe_centerline]) {
    // Probe jacks
    if (Control_Probe == "Thermocouple")
      // TC jack
      translate([0,inch(0.4)-16.5/2,-1.1]) cube([2*wall, 16.5, 6.5]);
    else if (Control_Probe == "Thermistor")
      translate([0,inch(0.28),0]) phole();
    if (Control_Probe != "None") {
      translate([0,inch(0.95)+inch(0.37)*0,0]) phole();
      translate([0,inch(0.95)+inch(0.37)*1,0]) phole();
      translate([0,inch(0.95)+inch(0.37)*2,0]) phole();
    }
  }
  // Pi connector side
  translate([0,wall+d_off,wall_t]) {
    // Pi connectors
    translate([0,0,5]) {
      if (Pi_Model == "3B/2B/1B+") {
        // ethernet
        translate([0,81.5,-0.8]) jhole(15,13);
        translate([0,81.5,-1.8]) jhole(5,5);
        // USB 0+1
        translate([0,62.75,0]) jhole(13,14.8);
        translate([0,44.75,0]) jhole(13,14.8);
      }
    }
    // HeaterMeter connectors
    translate([0,0,0]) {
      // Blower/Servo output
      translate([0,25,1.7]) jhole(16.4,13);
      // HM power jack
      translate([0,inch(0.2),4.2]) jhole(9.4,11);
    }
  }

  // lcd hole
  if (LCD)
    translate([wall+10.375+w_off, wall+d_off+inch(2), h_b+wall_t-lcd_mount_t-e]) lcd_neg();

  // button holes
  if (LCD) translate([wall+inch(1.925)+w_off, wall+d_off+inch(1.15), h_b+2*wall_t]) {
    //translate([-inch(1.1)/2,-13/2,-wall_t-e]) cube([inch(1.1), 13, 0.5+e]);  // clear space between
    translate([-inch(1.1)/2,0,-wall_t-e]) btn_rnd();  // left
    translate([inch(1.1)/2,0,-wall_t-e]) btn_rnd();   // right
    translate([0,inch(0.9)/2,-wall_t-e]) btn_rnd();   // up
    translate([0,-inch(0.9)/2,-wall_t-e]) btn_rnd();  // down
    // LED holes
    translate([inch(1.3), inch(-0.05), led_inset]) {
      led();  //red
      translate([0, inch(0.35), 0]) led(); //yellow
      translate([0, inch(0.70), 0]) led(); //green
    }
  }
  // close screw holes
  translate([wall+inch(0.825)+0.5,wall+d_off+inch(0.1),0]) {
    screwhole();
    translate([inch(2.0),0,0]) screwhole();
  }
  // keyholes
  //translate([wall+24,wall+d_off+39,-e]) {
  //    translate([0,49,0]) screw_keyhole();
  //    translate([58,49,0]) screw_keyhole();
  //}
}  // END OF DIFFERENCE

  // Pi mounting screws
  translate([wall+24,wall+d_off+39,0]) {
    translate([0,0,0]) screw_pimount();
    translate([58,0,0]) screw_pimount();
    if (Pi_Model == "Zero") {
      translate([0,23,0]) screw_pimount();
      translate([58,23,0]) screw_pimount();
    }
    else {
      translate([0,49,0]) screw_pimount();
      translate([58,49,0]) screw_pimount();
      //translate([0,49,0]) screw_keyhole_p();
      //translate([58,49,0]) screw_keyhole_p();
    }
  }

  if (Pi_Model != "Zero") {
    // Pi right edge stop
    translate([wall+w-9.5, wall+d_off+35, wall_t])
      difference() {
        cube_fillet([9.5,d-d_off-35,4], vertical=[0,0,10/2], $fn=24);
        // Pi B+ microsd gap
        translate([-e,22,-e]) cube_fillet([5.5,14.5,4+2*e], vertical=[2,0,0,2], $fn=20);
      }
  } // if !Zero

  // close nut traps
  if (!is_jig) translate([wall+inch(0.825)+w_off,wall+d_off+inch(0.1),0]) {
      nuttrap();
      translate([inch(2.0),0,0]) nuttrap();
    }

  // Top locklip (negative)
  if (Pi_Model == "3B/2B/1B+")
    locklip_top_n(case_split);
  else
    locklip_top_n(probe_centerline);

  // LCD mount
  if (LCD) difference() {
    union() {
      // Filled block above LCD hole
      translate([wall, wall+d_off+78, h_b+wall_t-lcd_mount_t])
        cube([w,d-d_off-78,lcd_mount_t+e]);
      // LCD grab notch
      translate([wall+10.375+w_off, wall+d_off+inch(2), h_b+wall_t-lcd_mount_t])
        translate([(77.5-20)/2,34.0-wall_t,-(1.8+wall_t)])
          // 1.8=thickness of LCD pcb
          cube_fillet([20,1.8+wall_t+wall,1.8+wall_t+e], top=[0,0,1.8+wall_t+e],
            vertical=[wall/2,wall/2]);
    }
    translate([wall+10.375+w_off, wall+d_off+inch(2), h_b+wall_t-e]) {
      translate([0, 0, -lcd_mount_t]) lcd_neg();
      // vv Keep screw holes where they have been since the beginning
      translate([0, 0.5, 0]) lcd_mount();
    }
  }

  if (Pi_Model == "3B/2B/1B+")
    translate([-pic_ex, wall+d_off, wall_t+2]) {
      // USB pillar reinforcements
      translate([0, (44.75+62.75)/2-2.2/2, 1.5])
        cube_fillet([pic_ex+wall, 2.2, 20.8-1.5], bottom=[0,pic_ex,0,2], top=[0,pic_ex]);
      translate([0, 81.5-15/2-3, 1.5])
        cube_fillet([pic_ex+wall, 2.5, 20.8-1.5], bottom=[0,pic_ex,0,2], top=[0,pic_ex]);
    }
}

module lip_guide(l) {
  guide_offset = 0.2; // how much to recess the edge guides
  guide_h = 1.2; // how tall above the edge to extend
  linear_extrude(height=l) polygon([
    [0,-e], [wall+guide_offset,-e], [0, wall+guide_offset],
    [-guide_h, wall+guide_offset], [-guide_h, guide_offset],
    [0, guide_offset]
  ]);
}

module hm43_bottom_lips(split) {
  translate([wall, wall, split+wall_t]) {
    // bottom locklip (positive)
    translate([0,d,0]) {
      locklip_p(28, insert_inset=[0,0]);
      translate([w-34,0,0]) locklip_p(34-wall, insert_inset=[0,0]);
    }

    // front guide lip (left, mid, right)
    translate([body_corner_radius, 0, 0])
      rotate([0,90]) lip_guide(12);
    translate([w/2-9, 0, 0])
      rotate([0,90]) lip_guide(25);
    translate([w-body_corner_radius-12, 0, 0])
      rotate([0,90]) lip_guide(12);
    // left guide lip assortment
    translate([0, d_off+5.25+9.4/2, 0])
      rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(25.25-5.25-9.4/2-16.7/2);
    if (Pi_Model == "Zero" || Pi_Model == "1A+" || Pi_Model == "3A+")
      translate([0, d_off+40, 0])
        rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(45);
    else if (Pi_Model == "3B/2B/1B+") {
      *translate([-pic_ex, d_off+52, 0])
        rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(3.5);
      *translate([-pic_ex, d_off+70, 0])
        rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(3.5);
    }
  }
  // probe side guide lip
  translate([wall+w, wall+d-45, probe_centerline+wall_t])
    rotate([-90]) rotate(90) lip_guide(40);
}

module mouseears() {
  me_h = MouseEarHeight;
  me_d = 20;
  me_overlap = wall;
  me_outset_bottom = (me_d/2 - body_corner_radius/4 - body_chamfer_height_b - me_overlap) * 0.707;
  me_outset_top = (me_d/2 - body_corner_radius/4 - body_chamfer_height_t - me_overlap) * 0.707;

  // Bottom outside corners
  if (Pieces != "Top") {
    translate([-me_outset_bottom, d+2*wall+me_outset_bottom, 0])
      cylinder(me_h, d=me_d, $fn=24);
    translate([w+2*wall+me_outset_bottom, d+2*wall+me_outset_bottom, 0])
      cylinder(me_h, d=me_d, $fn=24);
  }

  // top outside corners
  if (Pieces != "Bottom") {
    translate([0,-1,me_h]) rotate([180]) {
      translate([w+2*wall+me_outset_top, d+2*wall+me_outset_top, 0])
        cylinder(me_h, d=me_d, $fn=24);
      translate([-me_outset_top, d+2*wall+me_outset_top, 0])
        cylinder(me_h, d=me_d, $fn=24);
    }
  }

  // common corner area
  translate([-me_outset_bottom/0.707, 0, 0])
    cylinder(me_h, d=me_d, $fn=24);
  translate([w+2*wall+me_outset_bottom/0.707, 0, 0])
    cylinder(me_h, d=me_d, $fn=24);
}

module mouseleg(isBottom) {
  MouseLegWidth = 2*0.63;
  if (isBottom)
    translate([body_chamfer_height_b+0.3, -MouseLegWidth/2, 0])
      cube([body_corner_radius+body_chamfer_height_b, MouseLegWidth, MouseLegHeight]);
  else
    translate([body_chamfer_height_t+0.3, -MouseLegWidth/2, h_b+2*wall_t-MouseLegHeight])
      cube([body_corner_radius+body_chamfer_height_t, MouseLegWidth, MouseLegHeight]);
}

module mouselegs(isBottom) {
  translate([body_chamfer_height_t+body_corner_radius/2,
    body_chamfer_height_t+body_corner_radius/2, 0])
    rotate(-135) mouseleg(isBottom);
  translate([w+2*wall-body_chamfer_height_t-body_corner_radius/2,
    body_chamfer_height_t+body_corner_radius/2, 0])
    rotate(-45) mouseleg(isBottom);
  translate([w+2*wall-body_chamfer_height_t-body_corner_radius/2,
    d+2*wall-body_chamfer_height_t-body_corner_radius/2, 0])
    rotate(45) mouseleg(isBottom);
  translate([body_chamfer_height_t+body_corner_radius/2,
    d+2*wall-body_chamfer_height_t-body_corner_radius/2, 0])
    rotate(135) mouseleg(isBottom);
}

module split_volume() {
  if (Pi_Model == "3B/2B/1B+") {
    difference() {
      translate([-pic_ex-1,-1,-1])
        cube([w+pic_ex+2*wall+2, d+2*wall+2, wall_t+case_split+1]);
      translate([w,0,wall_t+probe_centerline])
        cube([3*wall, d+2*wall+2*e, wall_t+probe_centerline+e]);
    }
  }
  else
    translate([-w,-d,-e])
      cube([3*w, 3*d, wall_t+probe_centerline+2*e]);
}

module hm43_split() {
  // bottom
  if (Pieces != "Top") translate([0,4,0]) {
    intersection() {
      hm43();
      split_volume();
    }
    if (Pi_Model == "3B/2B/1B+")
      hm43_bottom_lips(case_split);
    else
      hm43_bottom_lips(probe_centerline);
    if (MouseLegHeight > 0.0) mouselegs(true);
  } // if include bottom

  // top
  if (Pieces != "Bottom") {
    translate([0,-1,h_b+2*wall_t]) rotate([180]) {
      difference() {
        hm43();
        //translate([11,5,h_b+2*wall_t-0.24]) linear_extrude(0.5)
        //  text("HeaterMeter", font = "Liberation Sans:style=Bold Italic");
        split_volume();
      }
      if (MouseLegHeight > 0.0) mouselegs(false);
    }
  }  // if include top
  if (MouseEarHeight > 0.0)
    color("silver") mouseears();
}

/**********************                               **********************/
/********************** END OF CASE / LIBRARY FOLLOWS **********************/
/**********************                               **********************/

module cube_bchamfer(dim, r, top=0, bottom=0, $fn=$fn) {
  // bottom beaded area
  if (bottom != 0) hull(){
    translate([r,r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
    translate([dim[0]-r,r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
    translate([r,dim[1]-r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
    translate([dim[0]-r,dim[1]-r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
  }
  // center
  translate([0,0,bottom]) hull(){
    translate([r,r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
    translate([dim[0]-r,r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
    translate([r,dim[1]-r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
    translate([dim[0]-r,dim[1]-r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
  }
  // top beaded area
  if (top != 0) translate([0,0,dim[2]-top]) hull(){
    translate([r,r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
    translate([dim[0]-r,r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
    translate([r,dim[1]-r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
    translate([dim[0]-r,dim[1]-r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
  }
}

module fillet(radius, height=100, $fn=$fn) {
  if (radius > 0) {
    //this creates acutal fillet
    translate([-radius, -radius, -height / 2 - 0.02]) difference() {
        cube([radius * 2, radius * 2, height + 0.04]);
        if ($fn == 0 && (radius == 2 || radius == 3 || radius == 4)) {
            cylinder(r=radius, h=height + 0.04, $fn=4 * radius);
        } else {
            cylinder(r=radius, h=height + 0.04, $fn=$fn);
        }

    }
  }
}

module cube_fillet(size, radius=-1, vertical=[0,0,0,0], top=[0,0,0,0], bottom=[0,0,0,0], center=false, $fn=4){
    if (center) {
        cube_fillet_inside(size, radius, vertical, top, bottom, $fn);
    } else {
        translate([size[0]/2, size[1]/2, size[2]/2])
            cube_fillet_inside(size, radius, vertical, top, bottom, $fn);
    }
}

module cube_negative_fillet(size, radius=-1, vertical=[3,3,3,3], top=[0,0,0,0], bottom=[0,0,0,0], $fn=$fn){
    j=[1,0,1,0];

    fn_V = $fn[0] == undef ? $fn : $fn[0];
    fn_T = $fn[1] == undef ? $fn : $fn[1];
    fn_B = $fn[2] == undef ? $fn : $fn[2];

    for (i=[0:3]) {
        if (radius > -1) {
            rotate([0, 0, 90*i]) translate([size[1-j[i]]/2, size[j[i]]/2, 0]) fillet(radius, size[2], fn_V);
        } else {
            rotate([0, 0, 90*i]) translate([size[1-j[i]]/2, size[j[i]]/2, 0]) fillet(vertical[i], size[2], fn_V);
        }
        rotate([90*i, -90, 0]) translate([size[2]/2, size[j[i]]/2, 0 ]) fillet(top[i], size[1-j[i]], fn_T);
        rotate([90*(4-i), 90, 0]) translate([size[2]/2, size[j[i]]/2, 0]) fillet(bottom[i], size[1-j[i]], fn_B);

    }
}

module cube_fillet_inside(size, radius=-1, vertical=[3,3,3,3], top=[0,0,0,0], bottom=[0,0,0,0], $fn=$fn){
    //makes CENTERED cube with round corners
    // if you give it radius, it will fillet vertical corners.
    //othervise use vertical, top, bottom arrays
    //when viewed from top, it starts in upper right corner (+x,+y quadrant) , goes counterclockwise
    //top/bottom fillet starts in direction of Y axis and goes CCW too

    if (radius == 0) {
        cube(size, center=true);
    } else {
        difference() {
            cube(size, center=true);
            cube_negative_fillet(size, radius, vertical, top, bottom, $fn);
        }
    }
}

//cube_fillet([10,10,10]);

// preview[view:northeast, tilt:topdiagonal]

/* [Options] */
// Pit probe type
Control_Probe = "Thermocouple"; // [Thermocouple,Thermistor,None]
// Raspberry Pi Model
Pi_Model = "3B/2B/1B+"; // [3B/2B/1B+,Connectorless,1A+,Zero,3A+]
// Which case halves
Pieces = "Both"; // [Both,Top,Bottom]
// Include cutouts and mounts for LCD/Buttons
LCD = 1; // [0:None,1:2-line]
// Thickness of side walls (mm) - Set to trace width multiple
wall = 2.0;
/* [Advanced] */
// Thickness of top and bottom faces (mm)
wall_t = 1.45;
// Height of the body edge bead chamfer (mm)
body_chamfer_height = 1.5;
// Corner ear height (mm) - 0 to disable
MouseEarHeight = 0;
// Corner leg height (mm) - 0 to disable
MouseLegHeight = 0; //body_chamfer_height/2;
// Screw hardware
NutHardware = 0; // [0:Captive Nut,1:Injection Threaded Insert]

/* [Hidden] */
// External corner radius on the body (mm)
body_corner_radius = wall*2-1/2;
w_off = 0.5; // offset the heatermeter origin from the left edge
d_off = 1.0; // offset the heatermeter origin from the front edge
w = inch(3.725)+0.7+w_off; // overall interior case width
d = inch(3.75)+1.0+d_off; // overall interior case depth
// 19.1+ headless Zero
// 22.4 headless Pi3 (limited by nuttrapps interfering with PCB to -6.7)
// 32 standard
h_b = [32.5-6.7, 32.5][LCD];  // overall interior case height

probe_centerline = 9.3; // case is split along probe centerline on the probe side
case_split = 12.4;  // and the case split on the other 3 sides

pic_ex = 1.7;
lcd_mount_t = 8.2 - (wall_t - 0.8);
pi_screw_t = 2.3;

body_chamfer_height_t = body_chamfer_height;
body_chamfer_height_b = body_chamfer_height;

led_dia = 2.9;
led_h = 4.6 - 1;
led_fudge = 0.3; // total extra diameter to expand the hole and head sphere
led_inset = 0.5; // amount to extend LED through case

e = 0.01;
is_jig = 0; // generate a jig for soldering LEDs

function inch(x) = x*25.4;

echo(str("Case dimensions (mm): ", w+2*wall, "x", d+2*wall, "x", h_b+2*wall_t));
main();

module main()
{
  if (is_jig) {
    intersection() {
      hm43_split();
      translate([wall+6,-d-wall+3,-e]) cube([w-12,d-8,15]);
    }

    difference() {
      cube([w-12,d-8,8 - wall_t]);
      translate([wall,wall,-e]) cube([w-12-2*wall, d-8-2*wall, 8 - wall_t +2*e]);
    }
  } /* is_jig */
  else
    hm43_split();
}

module cube_fillet_chamfer(size,f,c,$fn=32) {
  hull() {
    translate([f,f,c]) linear_extrude(height=size[2]-2*c) minkowski() {
      square([size[0]-2*f, size[1]-2*f]);
      circle(r=f, $fn=$fn);
    }
    translate([f+c,f+c,0]) linear_extrude(height=size[2]) minkowski() {
      square([size[0]-2*(f+c), size[1]-2*(f+c)]);
      circle(r=f, $fn=$fn);
    }
  }
}

module jhole(d, h) {
  translate([0,0,h/2]) cube([2*(wall+pic_ex),d,h], center=true);
}

module phole() {
  dia=4.5;
  // Hole for thermistor probe jack
  rotate([0,90,0]) cylinder(2*wall, d=dia, $fn=16);
  // because 3d print tends to curl up slightly between the probe holes,
  // do not go right to the edge on the final layer (stop 0.25mm short on each side)
  translate([0,-(dia+0.5)/2, -0.3]) cube([2*wall, dia+0.5, 0.6]);
}

module screwhole() {
  rotate(90) translate([0,0,-e]) cylinder(3.5, d=6, $fn=18);
}

module pic_ex_cube(interior) {
  translate([0,33.75+interior*(pic_ex+1.3),2])
    cube_fillet([pic_ex+e, 59.8-interior*(pic_ex*2+1.3+1.5), 20.8],
      vertical=[0, (1-interior)*pic_ex, (1-interior)*pic_ex, 0],
      top=[0,pic_ex,0,0],
      bottom=[0,pic_ex,0,0]);
}

module screw_pimount() {
  cylinder(wall_t+pi_screw_t, d=6.4, $fn=18);
  // alignment nubbies
  //cylinder(wall_t+pi_screw_t+1.4, d=2.4, $fn=12);
}

module screw_keyhole() {
  d=6.2;
  d2=3.5;
  off=4.15; // ideally would be D but runs into edge of case
  h=3;

  cylinder(wall_t+2*e, d=d, $fn=18);
  translate([-d2/2,0,0]) cube([d2,off,wall_t+2*e]);
  translate([0,off,0]) {
    cylinder(wall_t+2*e, d=d2, $fn=18);
    translate([0,0,wall_t+e]) cylinder(h+e, d=d, $fn=18);
  }
}

module screw_keyhole_p() {
  d=6.2+wall;
  h=2.3;

  difference() {
    cylinder(wall_t+h, d=d, $fn=18);
    translate([0,0,-e]) cylinder(wall_t+h+2*e, d=d-wall, $fn=18);
    translate([-d,0,-e]) cube([d*2, d/2, wall_t+h+2*e]);
  }
}

module btn_rnd() {
  dia = is_jig ? 6.0 : 7.2;
  cylinder(wall_t+2*e, d1=dia, d2=dia+1.5*wall_t, $fn=24);
  translate([-6.5,-6.5,0]) cube([13,13,0.5+e]);
}

module tc_plusminus() {
  T=0.75+e;
  H=2;
  W=6;
  // Minus
  translate([0,2,0])
    cube_fillet([T, W, H], top=[0,0,0,T]);
  translate([0,-(2+W),0]) {
    cube_fillet([T, W, H], top=[0,0,0,T]);
    translate([0,(W-H)/2,(H-W)/2])
      cube_fillet([T, H, W], top=[0,0,0,T]);
  }
}

module led() {
  translate([0, 0, -(led_h+1)]) {
    cylinder(1, d=led_dia+0.3+led_fudge, $fn=24);
    translate([0, 0, 1-e]) cylinder(led_h-led_dia/2+e, d=led_dia+led_fudge, $fn=24);
    translate([0, 0, 1+led_h-led_dia/2]) sphere(d=led_dia+led_fudge, $fn=24);
  }
}

module led_pillar() {
  translate([0,0,-led_h-e])
    cylinder(led_h-led_inset, d=led_dia+led_fudge+2*wall, $fn=24);
}

module nuttrap() {
  ww_w=3;
  ww_d=wall;
  nut_h=3.2;
  nut_ingress = 5.7;
  nut_d = nut_ingress / sin(60);
  nut_ingress_off = nut_ingress/sqrt(3)/2;
  oa_h=wall_t+0.4+nut_h+wall_t+[0,6.7][LCD];
  screw_l=[20,25][LCD];

  // bottom half for M3 socket cap screw (flush)
  difference() {
    translate([-5.5/2-ww_w, -nut_ingress/2-d_off-e, 0])
      cube_fillet([5.5+2*ww_w, nut_ingress+d_off+ww_d, 6], vertical=[3.4,3.4], $fn=20);
    // socket cap
    rotate(90) translate([0,0,-e]) cylinder(3.5, d=6, $fn=18);
    // screw shaft
    translate([0,0,3.5+0.3]) cylinder(oa_h-3, d=3.4, $fn=16);
    // rectangular hole to remove some of the solid layer material
    translate([-5.7/2, -(6*PI/18)/2, 0]) cube([5.7, 6*PI/18, 3.5+0.3+e]);
  }

  // top half M3 nut trap
  if (NutHardware == 0) { // Captive Nut Slots
    translate([0,0,h_b+wall_t-oa_h])
    difference() {
      translate([-(nut_d/2+ww_w), -nut_ingress/2-d_off, 0])
        cube_fillet([nut_d+2*ww_w, nut_ingress+d_off+ww_d, oa_h+e],
          vertical=[ww_d/2,3.4], $fn=20);
      // M3 screw
      translate([0,0,-e]) cylinder(wall_t, d1=4, d2=3.4, $fn=16);
      // nut hole / M3 extra
      translate([0,0,wall_t+0.3]) {
        // nut 2x for an elongated trap
        translate([-0.2,0,0]) cylinder(nut_h*1.5+e, d=nut_d, $fn=6);
        translate([+0.2,0,0]) cylinder(nut_h*1.5+e, d=nut_d, $fn=6);
        cylinder(oa_h-wall_t-0.3, d=4, $fn=16);  // M3 with plenty of clearance
        //translate([-50,-50,-100]) cube([100,100,100+e]); // cutaway top
      }
      // nut ingress (sideways trapezoid with wider side at ingress)
      translate([nut_ingress_off,-nut_ingress/2,wall_t+0.3])
         linear_extrude(nut_h+e) polygon([[0,0],
           [nut_d/2+ww_w-nut_ingress_off+0.4+e, -0.8],
           [nut_d/2+ww_w-nut_ingress_off+0.4+e, nut_ingress+0.8],
           [0,nut_ingress]]);
    }
  } else if (NutHardware == 1) { // Inection molding threaded insert
    translate([0,0,h_b+wall_t-(h_b-screw_l+2)])
    difference() {
      // 5.0mm dia 5mm tall, with 5.6mm alignment area at top 1.2mm tall
      union() {
        cylinder((h_b-screw_l)+2, d=5.0+2*wall, $fn=24);
        cylinder(1.2-e, d1=5.6+2*wall, d2=5.0+2*wall, $fn=24);
        translate([(5.0+2*wall)/-2, -nut_ingress/2-d_off, 0])
          cube([5.0+2*wall, nut_ingress/2+d_off, (h_b-screw_l)+2]);
      }
      cylinder(5+1.2, d=5.0, $fn=24);
      translate([0,0,-e]) cylinder(1.2, d1=5.6, d2=5.0, $fn=24); // alignment helper
    }
  }
}

module locklip_p(l, l_offset=0,
  lip_insert_depth=2.0, // how deep V to insert
  lip_v_off=0.2, // extra height before starting insert
  lip_h_off=0.4, // back connector away from mating area
  lip_w=2.5,  // thickness of attachment beam
  insert_inset=[0,0] // inset the insert inside mating area
  ) {
  translate([l_offset,0,0]) rotate([90,0,0]) rotate([0,90,0])
    difference() {
      linear_extrude(height=l-2*l_offset) polygon(points=[
        [0.1, -lip_w-lip_insert_depth-lip_h_off],  // 0.1 to add depth to keep extrusion manifold
        [0.1, 0],
        [-lip_insert_depth-lip_h_off, 0],
        [-lip_insert_depth-lip_h_off, lip_v_off],
        [-lip_h_off, lip_v_off+lip_insert_depth],
        [-lip_insert_depth-lip_h_off, lip_v_off+2*lip_insert_depth,],
        [-lip_w-lip_insert_depth-lip_h_off, lip_v_off+2*lip_insert_depth],
        [-lip_w-lip_insert_depth-lip_h_off, 0]
      ]);
      translate([-lip_w-lip_insert_depth-lip_h_off-e, 0, 0]) {
        if (insert_inset[0] > 0)
          translate([0,0,-e])
            cube([lip_w+lip_insert_depth+lip_h_off+2*e,
              lip_v_off+2*lip_insert_depth+e, insert_inset[0]+e]);
        if (insert_inset[1] > 0)
          translate([0, 0, l-2*l_offset-insert_inset[1]])
            cube([lip_w+lip_insert_depth+lip_h_off+2*e,
              lip_v_off+2*lip_insert_depth+e, insert_inset[1]+e]);
      }
    }
}

module locklip_n(l, l_offset=0,
  lip_insert_depth=2.2, // how deep V to insert
  lip_tip_clip=0.3, // how much to shave off the top tip
  ) {
  translate([l-l_offset,0,0]) rotate([90,0,0]) rotate([0,-90,0])
    linear_extrude(height=l-2*l_offset) polygon(points=[
      [0.1, -3*lip_insert_depth],  // 0.1 to add depth to keep extrusion manifold
      [0.1, -lip_tip_clip],
      [-lip_insert_depth+lip_tip_clip, -lip_tip_clip],
      [-e, -lip_insert_depth],
      [-lip_insert_depth, -2*lip_insert_depth]
    ]);
}

module lcd_screw() {
  rotate([180]) difference() {
    //cylinder(lcd_mount_t, d=2.5+3.2, $fn=16);
    cylinder(lcd_mount_t+e, d=2.5, $fn=16);
  }
}

module lcd_mount() {
  // Assuming starting at bottom left screw hole
  //lcd_screw();
  //translate([75,0,0]) lcd_screw(); // bottom right hole obscured by PCB
  translate([0,31,0]) lcd_screw();
  translate([75,31,0]) lcd_screw();
}

module lcd_neg() {
  // Assuming starting at bottom left screw hole
  // (Note LCD is not centered vertically on PCB, top is 5.15, bottom is 4.55mm)
  translate([1.0, 1.55, 0])
    cube([73.0, 27.3, lcd_mount_t+wall_t-0.8]); // black bezel inset
  translate([5.5, 7.5, 0])
    cube([64.0, 15.4, lcd_mount_t+wall_t+2*e]); // LCD active area
  //translate([4.23, -2.5, 0])
  //  cube([16*2.54, 5, lcd_mount_t+wall_t-0.8]); // pins cutout
}

module locklip_top_n(split) {
  translate([wall, d+wall, split+wall_t+e])
    rotate([180]) {
      locklip_n(28);
      translate([w-34,0,0]) locklip_n(34);
    }
}

module hm_base() {
  cube_bchamfer([w+2*wall, d+2*wall, h_b+2*wall_t],
    r=body_corner_radius, top=body_chamfer_height_t,
    bottom=body_chamfer_height_b, $fn=36);
  // extra thick by Pi connectors
  if (Pi_Model != "Zero" && Pi_Model != "1A+" && Pi_Model != "3A+")
    translate([-pic_ex,wall+d_off,wall_t])
      pic_ex_cube(0);
  // TC +/-
  if (Control_Probe == "Thermocouple")
    translate([w+wall*2-e,wall+d_off+10,wall_t+19]) tc_plusminus();

  // Eliminate the chamfer where the screws are
  translate([wall+inch(0.825)+0.5,wall+d_off+inch(0.1),0]) {
    cylinder(body_chamfer_height_b, d=6+2*wall, $fn=24);
    translate([inch(2.0),0,0]) cylinder(body_chamfer_height_b, d=6+2*wall, $fn=24);
  }
}

module hm43() {
difference() {
  union() {
    difference() {
      hm_base();

      // Main cutout
      translate([wall, wall, wall_t])
        cube_fillet([w, d, h_b],
          bottom=[pi_screw_t,pi_screw_t,pi_screw_t,pi_screw_t],
          top=[pi_screw_t,pi_screw_t,pi_screw_t,pi_screw_t],
          vertical=[body_corner_radius/2,body_corner_radius/2,body_corner_radius/2,body_corner_radius/2],
          $fn=[36,4,4]);
      if (Pi_Model != "Zero" && Pi_Model != "1A+" && Pi_Model != "3A+")
        translate([wall-pic_ex+e,wall+d_off,wall_t]) pic_ex_cube(1);
    } // main diff

    if (LCD) translate([wall+inch(1.925)+w_off, wall+d_off+inch(1.15), h_b+2*wall_t])
      translate([inch(1.3), inch(-0.05), led_inset]) {
        led_pillar();  //red
        translate([0, inch(0.35), 0]) led_pillar(); //yellow
        translate([0, inch(0.70), 0]) led_pillar(); //green
      }
  } // main union

  // Probe jack side
  translate([w+wall*0.5, wall+d_off, wall_t+probe_centerline]) {
    // Probe jacks
    if (Control_Probe == "Thermocouple")
      // TC jack
      translate([0,inch(0.4)-16.5/2,-1.1]) cube([2*wall, 16.5, 6.5]);
    else if (Control_Probe == "Thermistor")
      translate([0,inch(0.28),0]) phole();
    if (Control_Probe != "None") {
      translate([0,inch(0.95)+inch(0.37)*0,0]) phole();
      translate([0,inch(0.95)+inch(0.37)*1,0]) phole();
      translate([0,inch(0.95)+inch(0.37)*2,0]) phole();
    }
  }
  // Pi connector side
  translate([0,wall+d_off,wall_t]) {
    // Pi connectors
    translate([0,0,5]) {
      if (Pi_Model == "3B/2B/1B+") {
        // ethernet
        translate([0,81.5,-0.8]) jhole(15,13);
        translate([0,81.5,-1.8]) jhole(5,5);
        // USB 0+1
        translate([0,62.75,0]) jhole(13,14.8);
        translate([0,44.75,0]) jhole(13,14.8);
      }
    }
    // HeaterMeter connectors
    translate([0,0,0]) {
      // Blower/Servo output
      translate([0,25,1.7]) jhole(16.4,13);
      // HM power jack
      translate([0,inch(0.2),4.2]) jhole(9.4,11);
    }
  }

  // lcd hole
  if (LCD)
    translate([wall+10.375+w_off, wall+d_off+inch(2), h_b+wall_t-lcd_mount_t-e]) lcd_neg();

  // button holes
  if (LCD) translate([wall+inch(1.925)+w_off, wall+d_off+inch(1.15), h_b+2*wall_t]) {
    translate([-inch(1.1)/2,0,-wall_t-e]) btn_rnd();  // left
    translate([inch(1.1)/2,0,-wall_t-e]) btn_rnd();   // right
    translate([0,inch(0.9)/2,-wall_t-e]) btn_rnd();   // up
    translate([0,-inch(0.9)/2,-wall_t-e]) btn_rnd();  // down
    // LED holes
    translate([inch(1.3), inch(-0.05), led_inset]) {
      led();  //red
      translate([0, inch(0.35), 0]) led(); //yellow
      translate([0, inch(0.70), 0]) led(); //green
    }
  }
  // close screw holes
  translate([wall+inch(0.825)+0.5,wall+d_off+inch(0.1),0]) {
    screwhole();
    translate([inch(2.0),0,0]) screwhole();
  }
  // keyholes
  //translate([wall+24,wall+d_off+39,-e]) {
  //    translate([0,49,0]) screw_keyhole();
  //    translate([58,49,0]) screw_keyhole();
  //}
}  // END OF DIFFERENCE

  // Pi mounting screws
  translate([wall+24,wall+d_off+39,0]) {
    translate([0,0,0]) screw_pimount();
    translate([58,0,0]) screw_pimount();
    if (Pi_Model == "Zero") {
      translate([0,23,0]) screw_pimount();
      translate([58,23,0]) screw_pimount();
    }
    else {
      translate([0,49,0]) screw_pimount();
      translate([58,49,0]) screw_pimount();
      //translate([0,49,0]) screw_keyhole_p();
      //translate([58,49,0]) screw_keyhole_p();
    }
  }

  if (Pi_Model != "Zero") {
    // Pi right edge stop
    translate([wall+w-9.5, wall+d_off+35, wall_t])
      difference() {
        cube_fillet([9.5,d-d_off-35,4], vertical=[0,0,10/2], $fn=24);
        // Pi B+ microsd gap
        translate([-e,22,-e]) cube_fillet([5.5,14.5,4+2*e], vertical=[2,0,0,2], $fn=20);
      }
  } // if !Zero

  // close nut traps
  if (!is_jig) translate([wall+inch(0.825)+w_off,wall+d_off+inch(0.1),0]) {
      nuttrap();
      translate([inch(2.0),0,0]) nuttrap();
    }

  // Top locklip (negative)
  if (Pi_Model == "3B/2B/1B+")
    locklip_top_n(case_split);
  else
    locklip_top_n(probe_centerline);

  // LCD mount
  if (LCD) difference() {
    union() {
      // Filled block above LCD hole
      translate([wall, wall+d_off+78, h_b+wall_t-lcd_mount_t])
        cube([w,d-d_off-78,lcd_mount_t+e]);
      // LCD grab notch
      translate([wall+10.375+w_off, wall+d_off+inch(2), h_b+wall_t-lcd_mount_t])
        translate([(77.5-20)/2,34.0-wall_t,-(1.8+wall_t)])
          // 1.8=thickness of LCD pcb
          cube_fillet([20,1.8+wall_t+wall,1.8+wall_t+e], top=[0,0,1.8+wall_t+e],
            vertical=[wall/2,wall/2]);
    }
    translate([wall+10.375+w_off, wall+d_off+inch(2), h_b+wall_t-e]) {
      translate([0, 0, -lcd_mount_t]) lcd_neg();
      // vv Keep screw holes where they have been since the beginning
      translate([0, 0.5, 0]) lcd_mount();
    }
  }

  if (Pi_Model == "3B/2B/1B+")
    translate([-pic_ex, wall+d_off, wall_t+2]) {
      // USB pillar reinforcements
      translate([0, (44.75+62.75)/2-2.2/2, 1.5])
        cube_fillet([pic_ex+wall, 2.2, 20.8-1.5], bottom=[0,pic_ex,0,2], top=[0,pic_ex]);
      translate([0, 81.5-15/2-3, 1.5])
        cube_fillet([pic_ex+wall, 2.5, 20.8-1.5], bottom=[0,pic_ex,0,2], top=[0,pic_ex]);
    }
}

module lip_guide(l) {
  guide_offset = 0.2; // how much to recess the edge guides
  guide_h = 1.2; // how tall above the edge to extend
  linear_extrude(height=l) polygon([
    [0,-e], [wall+guide_offset,-e], [0, wall+guide_offset],
    [-guide_h, wall+guide_offset], [-guide_h, guide_offset],
    [0, guide_offset]
  ]);
}

module hm43_bottom_lips(split) {
  translate([wall, wall, split+wall_t]) {
    // bottom locklip (positive)
    translate([0,d,0]) {
      locklip_p(28, insert_inset=[2,0]);
      translate([w-34,0,0]) locklip_p(34-wall, insert_inset=[0,1]);
    }

    // front guide lip
    translate([w/2-9, 0, 0])
      rotate([0,90]) lip_guide(25);
    // left guide lip assortment
    translate([0, d_off+5.25+9.4/2, 0])
      rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(25.25-5.25-9.4/2-16.7/2);
    if (Pi_Model == "Zero" || Pi_Model == "1A+" || Pi_Model == "3A+")
      translate([0, d_off+40, 0])
        rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(45);
    else if (Pi_Model == "3B/2B/1B+") {
      *translate([-pic_ex, d_off+52, 0])
        rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(3.5);
      *translate([-pic_ex, d_off+70, 0])
        rotate([-90]) rotate(90) mirror([0,1,0]) lip_guide(3.5);
    }
  }
  // probe side guide lip
  translate([wall+w, wall+d-45, probe_centerline+wall_t])
    rotate([-90]) rotate(90) lip_guide(40);
}

module mouseears() {
  me_h = MouseEarHeight;
  me_d = 20;
  me_overlap = wall;
  me_outset_bottom = (me_d/2 - body_corner_radius/4 - body_chamfer_height_b - me_overlap) * 0.707;
  me_outset_top = (me_d/2 - body_corner_radius/4 - body_chamfer_height_t - me_overlap) * 0.707;

  // Bottom outside corners
  if (Pieces != "Top") {
    translate([-me_outset_bottom, d+2*wall+me_outset_bottom, 0])
      cylinder(me_h, d=me_d, $fn=24);
    translate([w+2*wall+me_outset_bottom, d+2*wall+me_outset_bottom, 0])
      cylinder(me_h, d=me_d, $fn=24);
  }

  // top outside corners
  if (Pieces != "Bottom") {
    translate([0,-1,me_h]) rotate([180]) {
      translate([w+2*wall+me_outset_top, d+2*wall+me_outset_top, 0])
        cylinder(me_h, d=me_d, $fn=24);
      translate([-me_outset_top, d+2*wall+me_outset_top, 0])
        cylinder(me_h, d=me_d, $fn=24);
    }
  }

  // common corner area
  translate([-me_outset_bottom/0.707, 0, 0])
    cylinder(me_h, d=me_d, $fn=24);
  translate([w+2*wall+me_outset_bottom/0.707, 0, 0])
    cylinder(me_h, d=me_d, $fn=24);
}

module mouseleg(isBottom) {
  MouseLegWidth = 2*0.63;
  if (isBottom)
    translate([body_chamfer_height_b+0.3, -MouseLegWidth/2, 0])
      cube([body_corner_radius+body_chamfer_height_b, MouseLegWidth, MouseLegHeight]);
  else
    translate([body_chamfer_height_t+0.3, -MouseLegWidth/2, h_b+2*wall_t-MouseLegHeight])
      cube([body_corner_radius+body_chamfer_height_t, MouseLegWidth, MouseLegHeight]);
}

module mouselegs(isBottom) {
  translate([body_chamfer_height_t+body_corner_radius/2,
    body_chamfer_height_t+body_corner_radius/2, 0])
    rotate(-135) mouseleg(isBottom);
  translate([w+2*wall-body_chamfer_height_t-body_corner_radius/2,
    body_chamfer_height_t+body_corner_radius/2, 0])
    rotate(-45) mouseleg(isBottom);
  translate([w+2*wall-body_chamfer_height_t-body_corner_radius/2,
    d+2*wall-body_chamfer_height_t-body_corner_radius/2, 0])
    rotate(45) mouseleg(isBottom);
  translate([body_chamfer_height_t+body_corner_radius/2,
    d+2*wall-body_chamfer_height_t-body_corner_radius/2, 0])
    rotate(135) mouseleg(isBottom);
}

module split_volume() {
  if (Pi_Model == "3B/2B/1B+") {
    difference() {
      translate([-pic_ex-1,-1,-1])
        cube([w+pic_ex+2*wall+2, d+2*wall+2, wall_t+case_split+1]);
      translate([w,0,wall_t+probe_centerline])
        cube([3*wall, d+2*wall+2*e, wall_t+probe_centerline+e]);
    }
  }
  else
    translate([-w,-d,-e])
      cube([3*w, 3*d, wall_t+probe_centerline+2*e]);
}

module hm43_split() {
  // bottom
  if (Pieces != "Top") translate([0,4,0]) {
    intersection() {
      hm43();
      split_volume();
    }
    if (Pi_Model == "3B/2B/1B+")
      hm43_bottom_lips(case_split);
    else
      hm43_bottom_lips(probe_centerline);
    if (MouseLegHeight > 0.0) mouselegs(true);
  } // if include bottom

  // top
  if (Pieces != "Bottom") {
    translate([0,-1,h_b+2*wall_t]) rotate([180]) {
      difference() {
        hm43();
        //translate([11,5,h_b+2*wall_t-0.24]) linear_extrude(0.5)
        //  text("HeaterMeter", font = "Liberation Sans:style=Bold Italic");
        split_volume();
      }
      if (MouseLegHeight > 0.0) mouselegs(false);
    }
  }  // if include top
  if (MouseEarHeight > 0.0)
    color("silver") mouseears();
}

/**********************                               **********************/
/********************** END OF CASE / LIBRARY FOLLOWS **********************/
/**********************                               **********************/

module cube_bchamfer(dim, r, top=0, bottom=0, $fn=$fn) {
  // bottom beaded area
  if (bottom != 0) hull(){
    translate([r,r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
    translate([dim[0]-r,r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
    translate([r,dim[1]-r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
    translate([dim[0]-r,dim[1]-r,0]) cylinder(bottom, r1=r-bottom, r2=r, $fn=$fn);
  }
  // center
  translate([0,0,bottom]) hull(){
    translate([r,r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
    translate([dim[0]-r,r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
    translate([r,dim[1]-r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
    translate([dim[0]-r,dim[1]-r,0]) cylinder(dim[2]-top-bottom, r=r, $fn=$fn);
  }
  // top beaded area
  if (top != 0) translate([0,0,dim[2]-top]) hull(){
    translate([r,r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
    translate([dim[0]-r,r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
    translate([r,dim[1]-r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
    translate([dim[0]-r,dim[1]-r,0]) cylinder(top, r2=r-top, r1=r, $fn=$fn);
  }
}

module fillet(radius, height=100, $fn=$fn) {
  if (radius > 0) {
    //this creates acutal fillet
    translate([-radius, -radius, -height / 2 - 0.02]) difference() {
        cube([radius * 2, radius * 2, height + 0.04]);
        if ($fn == 0 && (radius == 2 || radius == 3 || radius == 4)) {
            cylinder(r=radius, h=height + 0.04, $fn=4 * radius);
        } else {
            cylinder(r=radius, h=height + 0.04, $fn=$fn);
        }

    }
  }
}

module cube_fillet(size, radius=-1, vertical=[0,0,0,0], top=[0,0,0,0], bottom=[0,0,0,0], center=false, $fn=4){
    if (center) {
        cube_fillet_inside(size, radius, vertical, top, bottom, $fn);
    } else {
        translate([size[0]/2, size[1]/2, size[2]/2])
            cube_fillet_inside(size, radius, vertical, top, bottom, $fn);
    }
}

module cube_negative_fillet(size, radius=-1, vertical=[3,3,3,3], top=[0,0,0,0], bottom=[0,0,0,0], $fn=$fn){
    j=[1,0,1,0];

    fn_V = $fn[0] == undef ? $fn : $fn[0];
    fn_T = $fn[1] == undef ? $fn : $fn[1];
    fn_B = $fn[2] == undef ? $fn : $fn[2];

    for (i=[0:3]) {
        if (radius > -1) {
            rotate([0, 0, 90*i]) translate([size[1-j[i]]/2, size[j[i]]/2, 0]) fillet(radius, size[2], fn_V);
        } else {
            rotate([0, 0, 90*i]) translate([size[1-j[i]]/2, size[j[i]]/2, 0]) fillet(vertical[i], size[2], fn_V);
        }
        rotate([90*i, -90, 0]) translate([size[2]/2, size[j[i]]/2, 0 ]) fillet(top[i], size[1-j[i]], fn_T);
        rotate([90*(4-i), 90, 0]) translate([size[2]/2, size[j[i]]/2, 0]) fillet(bottom[i], size[1-j[i]], fn_B);

    }
}

module cube_fillet_inside(size, radius=-1, vertical=[3,3,3,3], top=[0,0,0,0], bottom=[0,0,0,0], $fn=$fn){
    //makes CENTERED cube with round corners
    // if you give it radius, it will fillet vertical corners.
    //othervise use vertical, top, bottom arrays
    //when viewed from top, it starts in upper right corner (+x,+y quadrant) , goes counterclockwise
    //top/bottom fillet starts in direction of Y axis and goes CCW too

    if (radius == 0) {
        cube(size, center=true);
    } else {
        difference() {
            cube(size, center=true);
            cube_negative_fillet(size, radius, vertical, top, bottom, $fn);
        }
    }
}

//cube_fillet([10,10,10]);


refactor

refactor


transforms: add mx/my/mz

transforms: add mx/my/mz

/*include <../scad-utils/transformations.scad>*/

include <system.scad>
use <misc.scad>

module t(dist)
{
    assert(dist!=U, "t(): dist==U");
    assert(is_list(dist), dist);
    assert(len(dist)==3, "t(): len(dist)!=3");
    translate(dist)
    children();
}

module tx(dist)
{
    assert(dist!=U, "tx(): dist==U");
    assert(is_num(dist), "tx(): dist is not a number");
    translate(X*dist)
    children();
}

module ty(dist)
{
    assert(dist!=U, "ty(): dist==U");
    assert(is_num(dist), "ty(): dist is not a number");
    translate(Y*dist)
    children();
}

module tz(dist)
{
    assert(dist!=U, "tz(): dist==U");
    assert(is_num(dist), "tz(): dist is not a number");
    translate(Z*dist)
    children();
}

module txy(off)
{
    assert(off!=U, "txy(): off==U");
    assert(len(off)==3, "txy(): len(off)!=3");
    tx(off.x)
    ty(off.y)
    children();
}

module txz(off)
{
    assert(off!=U, "txz(): off==U");
    assert(len(off)==3, "txz(): len(off)!=3");
    tx(off.x)
    tz(off.z)
    children();
}

module tyz(off)
{
    assert(off!=U, "tyz(): off==U");
    assert(len(off)==3, "tyz(): len(off)!=3");
    ty(off.y)
    tz(off.z)
    children();
}

module r(a, v)
{
    if(is_list(a))
    {
        assert(is_undef(v), v);
        assert_v3n(a);
        rotate(a)
        children();
    }
    else
    {
        assert(is_num(a), a);
        assert_v3n(v);
        rotate(a,v)
        children();
    }
}

module rx(degrees)
{
    rotate(X*degrees)
    children();
}

module ry(degrees)
{
    rotate(Y*degrees)
    children();
}

module rz(degrees)
{
    rotate(Z*degrees)
    children();
}

module mx(m=true)
{
    assert(is_bool(m));
    mirror(X*m)
    children();
}

module my(m=true)
{
    assert(is_bool(m));
    mirror(Y*m)
    children();
}

module mz(m=true)
{
    assert(is_bool(m));
    mirror(Z*m)
    children();
}

// translate children
module position(positions)
{
    assert(positions!=U, "positions==U");
    for(pos=positions)
    translate(pos)
    children();
}

// translate children
module linup(arr=U)
{
    if($children>0)
    {
        for (i = [0 : $children-1])
        translate(arr[i]) children(i);
    }
}

module stack(dist=10, distances=U, axis=Z)
{
    if($children>0)
    {
        if(dist == U && distances != U)
        {
            for (i = [0:len(distances)-1])
            {
                offset = v_sum(distances,i);
                translate(axis*offset)
                    child(i);
            }
        }
        else if(dist != U && distances == U)
        {
            for (i = [0 : $children-1])
                translate(axis*(dist*i))
                    children(i);
        }
    }
}

module orient(axis=U, axis_ref=U, roll=0, extra_roll, extra_roll_orient)
{
    rotate(extra_roll_orient==U||extra_roll==U?0:extra_roll*extra_roll_orient)

    // orient to reference axis
    /*rotate(axis_ref==U?0:_orient_angles(axis_ref))*/
    /*multmatrix(axis_ref==U?0:v_rotate(90, axis_ref))*/
    rotate(axis_ref==U?0:_orient_angles(axis_ref))

    // roll around orient axis
    rotate(axis==U?0:roll*axis)

    // orient to axis
    /*multmatrix(axis==U?0:v_rotate(90, axis))*/
    rotate(axis==U?0:_orient_angles(axis))
    children();
}

module orient_(axis=U, axis_ref=U, roll=0, extra_roll, extra_roll_orient)
{
    rotate(extra_roll_orient==U||extra_roll==U?0:extra_roll*extra_roll_orient)

    // orient to reference axis
    multmatrix(axis_ref==U?0:v_rotate(90, axis_ref))

    // roll around orient axis
    rotate(axis==U?0:roll*axis)

    // orient to axis
    multmatrix(axis_ref==U?0:v_rotate(90, axis))
    children();
}

function _orient_bounds(orient, size) =
    (_rotate_matrix(_orient_angles(orient)) * [size.x,size.y,size.z,1]);

function _orient_t(orient, align, size) =
    let(bounds = _orient_bounds(orient, size))
    (hadamard(align, [abs(bounds.x/2),abs(bounds.y/2),abs(bounds.z/2)]));

module size_align(size=[10,10,10], extra_size=N, align=N, extra_align=N, orient=Z, orient_ref=Z, roll=0, extra_roll, extra_roll_orient)
{
    assert(orient != N);
    assert_v3n(align);
    assert_v3n(orient);
    assert_v3n(size);
    t = orient==U?N:_orient_t(orient, align, size);
    extra_t = (orient==U||extra_size==U||extra_size==[U,U,U]||extra_size==[0,0,0]||extra_align==U) ?
        N : _orient_t(orient, extra_align, extra_size);
    assert_v3n(t);
    assert_v3n(extra_t);
    /*assert(extra_t[0] < 0 && extra_t[0] == 0 && extra_t[0] > 0 || extra_t[);*/
    translate(t+extra_t)
    {
        orient(axis=orient, axis_ref=orient_ref, roll=roll, extra_roll=extra_roll, extra_roll_orient=extra_roll_orient)
        {
            children();
        }
    }
}

module hull_pairwise()
{
    for (i= [1:1:$children-1])
    {
        hull()
        {
            children(i-1);
            children(i);
        }
    }
}

module proj_extrude_axis(axis=Z, h=1, offset=0, cut=false)
{
    translate(-offset*axis)
    hull()
    {
        orient_(axis=axis, axis_ref=Z)
        {
            linear_extrude(h, center=false)
            projection(cut=cut)
            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();

            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();
        }
    }
}

module all_axes()
{
    for($axis=concat(AXES,-AXES))
    {
        $color = v_abs($axis*.3 + v_clamp(v_sign($axis),0,1)*.7);
        children();
    }
}

// test proj_extruder_axis
if(false)
{
    all_axes()
    color($color)
    translate(5*$axis)
    proj_extrude_axis(axis=$axis)
    translate(20*$axis)
    sphere(d=10);
}

if(false)
{
    translate(Y*10)
    proj_extrude_axis(axis=Y, offset=10)
    {
        sphere(d=10);
    }
}

module proj_extrude_axis_part(axis=Z, h=1, offset=0, cut=false)
{
    translate(-offset*axis)
    {
        orient_(axis=axis, axis_ref=Z)
        {
            hull()
            linear_extrude(offset, center=false)
            projection(cut=cut)
            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();

            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();
        }
    }
}

if(false)
{
    tz(10)
    proj_extrude_axis_part(axis=Z, offset=10)
    {
        x = 15;
        cylinder(d=5, h=20);

        tx(x)
        cylinder(d=5, h=20);
    }
}

// translate by pos, with extra (depending on the sign of pos)
// an "explode" function
module te(pos, extra=[0,0,0])
{
    assert(len(pos) == 3);
    assert(len(extra) == 3);

    t(pos + v_mul(extra , v_sign(pos)))
    children();
}

/*include <../scad-utils/transformations.scad>*/

include <system.scad>
use <misc.scad>

module t(dist)
{
    assert(dist!=U, "t(): dist==U");
    assert(is_list(dist), dist);
    assert(len(dist)==3, "t(): len(dist)!=3");
    translate(dist)
    children();
}

module tx(dist)
{
    assert(dist!=U, "tx(): dist==U");
    assert(is_num(dist), "tx(): dist is not a number");
    translate(X*dist)
    children();
}

module ty(dist)
{
    assert(dist!=U, "ty(): dist==U");
    assert(is_num(dist), "ty(): dist is not a number");
    translate(Y*dist)
    children();
}

module tz(dist)
{
    assert(dist!=U, "tz(): dist==U");
    assert(is_num(dist), "tz(): dist is not a number");
    translate(Z*dist)
    children();
}

module txy(off)
{
    assert(off!=U, "txy(): off==U");
    assert(len(off)==3, "txy(): len(off)!=3");
    tx(off.x)
    ty(off.y)
    children();
}

module txz(off)
{
    assert(off!=U, "txz(): off==U");
    assert(len(off)==3, "txz(): len(off)!=3");
    tx(off.x)
    tz(off.z)
    children();
}

module tyz(off)
{
    assert(off!=U, "tyz(): off==U");
    assert(len(off)==3, "tyz(): len(off)!=3");
    ty(off.y)
    tz(off.z)
    children();
}

module r(a, v)
{
    if(is_list(a))
    {
        assert(is_undef(v), v);
        assert_v3n(a);
        rotate(a)
        children();
    }
    else
    {
        assert(is_num(a), a);
        assert_v3n(v);
        rotate(a,v)
        children();
    }
}

module rx(degrees)
{
    rotate(X*degrees)
    children();
}

module ry(degrees)
{
    rotate(Y*degrees)
    children();
}

module rz(degrees)
{
    rotate(Z*degrees)
    children();
}

// translate children
module position(positions)
{
    assert(positions!=U, "positions==U");
    for(pos=positions)
    translate(pos)
    children();
}

// translate children
module linup(arr=U)
{
    if($children>0)
    {
        for (i = [0 : $children-1])
        translate(arr[i]) children(i);
    }
}

module stack(dist=10, distances=U, axis=Z)
{
    if($children>0)
    {
        if(dist == U && distances != U)
        {
            for (i = [0:len(distances)-1])
            {
                offset = v_sum(distances,i);
                translate(axis*offset)
                    child(i);
            }
        }
        else if(dist != U && distances == U)
        {
            for (i = [0 : $children-1])
                translate(axis*(dist*i))
                    children(i);
        }
    }
}

module orient(axis=U, axis_ref=U, roll=0, extra_roll, extra_roll_orient)
{
    rotate(extra_roll_orient==U||extra_roll==U?0:extra_roll*extra_roll_orient)

    // orient to reference axis
    /*rotate(axis_ref==U?0:_orient_angles(axis_ref))*/
    /*multmatrix(axis_ref==U?0:v_rotate(90, axis_ref))*/
    rotate(axis_ref==U?0:_orient_angles(axis_ref))

    // roll around orient axis
    rotate(axis==U?0:roll*axis)

    // orient to axis
    /*multmatrix(axis==U?0:v_rotate(90, axis))*/
    rotate(axis==U?0:_orient_angles(axis))
    children();
}

module orient_(axis=U, axis_ref=U, roll=0, extra_roll, extra_roll_orient)
{
    rotate(extra_roll_orient==U||extra_roll==U?0:extra_roll*extra_roll_orient)

    // orient to reference axis
    multmatrix(axis_ref==U?0:v_rotate(90, axis_ref))

    // roll around orient axis
    rotate(axis==U?0:roll*axis)

    // orient to axis
    multmatrix(axis_ref==U?0:v_rotate(90, axis))
    children();
}

function _orient_bounds(orient, size) =
    (_rotate_matrix(_orient_angles(orient)) * [size.x,size.y,size.z,1]);

function _orient_t(orient, align, size) =
    let(bounds = _orient_bounds(orient, size))
    (hadamard(align, [abs(bounds.x/2),abs(bounds.y/2),abs(bounds.z/2)]));

module size_align(size=[10,10,10], extra_size=N, align=N, extra_align=N, orient=Z, orient_ref=Z, roll=0, extra_roll, extra_roll_orient)
{
    assert(orient != N);
    assert_v3n(align);
    assert_v3n(orient);
    assert_v3n(size);
    t = orient==U?N:_orient_t(orient, align, size);
    extra_t = (orient==U||extra_size==U||extra_size==[U,U,U]||extra_size==[0,0,0]||extra_align==U) ?
        N : _orient_t(orient, extra_align, extra_size);
    assert_v3n(t);
    assert_v3n(extra_t);
    /*assert(extra_t[0] < 0 && extra_t[0] == 0 && extra_t[0] > 0 || extra_t[);*/
    translate(t+extra_t)
    {
        orient(axis=orient, axis_ref=orient_ref, roll=roll, extra_roll=extra_roll, extra_roll_orient=extra_roll_orient)
        {
            children();
        }
    }
}

module hull_pairwise()
{
    for (i= [1:1:$children-1])
    {
        hull()
        {
            children(i-1);
            children(i);
        }
    }
}

module proj_extrude_axis(axis=Z, h=1, offset=0, cut=false)
{
    translate(-offset*axis)
    hull()
    {
        orient_(axis=axis, axis_ref=Z)
        {
            linear_extrude(h, center=false)
            projection(cut=cut)
            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();

            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();
        }
    }
}

module all_axes()
{
    for($axis=concat(AXES,-AXES))
    {
        $color = v_abs($axis*.3 + v_clamp(v_sign($axis),0,1)*.7);
        children();
    }
}

// test proj_extruder_axis
if(false)
{
    all_axes()
    color($color)
    translate(5*$axis)
    proj_extrude_axis(axis=$axis)
    translate(20*$axis)
    sphere(d=10);
}

if(false)
{
    translate(Y*10)
    proj_extrude_axis(axis=Y, offset=10)
    {
        sphere(d=10);
    }
}

module proj_extrude_axis_part(axis=Z, h=1, offset=0, cut=false)
{
    translate(-offset*axis)
    {
        orient_(axis=axis, axis_ref=Z)
        {
            hull()
            linear_extrude(offset, center=false)
            projection(cut=cut)
            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();

            orient_(axis=Z, axis_ref=axis)
            translate(offset*axis)
            children();
        }
    }
}

if(false)
{
    tz(10)
    proj_extrude_axis_part(axis=Z, offset=10)
    {
        x = 15;
        cylinder(d=5, h=20);

        tx(x)
        cylinder(d=5, h=20);
    }
}

// translate by pos, with extra (depending on the sign of pos)
// an "explode" function
module te(pos, extra=[0,0,0])
{
    assert(len(pos) == 3);
    assert(len(extra) == 3);

    t(pos + v_mul(extra , v_sign(pos)))
    children();
}


config: fix Z bearings (two bearings stacked)

include <thing_libutils/units.scad>
include <thing_libutils/system.scad>
include <thing_libutils/bearing_data.scad>
include <thing_libutils/pulley.scad>
include <thing_libutils/bearing-linear-data.scad>
/*include <thing_libutils/thread-data.scad>*/
include <thing_libutils/nut-data.scad>
include <thing_libutils/timing-belts-data.scad>
include <thing_libutils/stepper-data.scad>

use <thing_libutils/misc.scad>

e=0.01*mm;

// high quality etc
is_build = false;

// minimum size of a fragment
// resolution of any round object (segment length)
// Because of this variable very small circles have a smaller number of fragments than specified using $fa.
// The default value is 2.
$fs = is_build ? 0.5 : 1;

// minimum angle for a fragment.
// The default value is 12 (i.e. 30 fragments for a full circle)
$fa = is_build ? 4 : 16;

$show_vit = is_build ? false : true;

// enable preview model (faster openscad)
$preview_mode = is_build ? false : true;

extrusion_height            = 0.4*mm;

// width of a single wall, should match your slicer settings
extrusion_width             = 0.4*mm;

// how many lines should a normal wall have (i.e. 0.6(extrusion_width)*6(normal_wall_factor)= 3.6mm wall width)
normal_wall_factor          = 3;

thick_wall_factor           = 4;

// diameter of your filament.
filament_d                  = 1.75*mm;
filament_r                  = filament_d/2;
Mat_filament = Mat_PlasticBlack;

main_width = 500*mm;
main_depth = 420*mm;
main_height = 420*mm;
main_upper_width = 500*mm;

extrusion_size = 20*mm;
extrusion_thread = ThreadM5;
extrusion_thread_dia = lookup(ThreadSize, extrusion_thread);
extrusion_nut = NutHexM5;
extrusion_nut_dia = lookup(NutWidthMax, extrusion_nut);

extrusion_mount_thread = ThreadM4;

// for tapped ends
extrusion_end_nut = NutHexM6;

main_lower_dist_z = 80*mm;
main_upper_dist_y = 160*mm;

gantry_connector_thickness = 5;
gantry_upper_offset_y = -25;

rod_fit_tolerance=1.01;

ziptie_type = [2.5*mm, 3*mm];
ziptie_thickness = ziptie_type[0];
ziptie_width = ziptie_type[1]+0.6*mm;
ziptie_bearing_distance = 3*mm;

xaxis_rod_distance = 65*mm;
xaxis_rod_d = 9.975*mm;
xaxis_rod_l = 500*mm;
// relative to entire machine
xaxis_rod_offset_x = 0*mm;
xaxis_bearings_top=1;
xaxis_bearings_bottom=1;
xaxis_bearing_top = LinearBearingLM10L;
xaxis_bearing_bottom = LinearBearingLM10;;

xaxis_pulley = pulley_2GT_20T;
xaxis_pulley_inner_d = xaxis_pulley[2];
xaxis_pulley_outer_d = xaxis_pulley[3];
xaxis_idler_pulley = pulley_2GT_20T_idler;
xaxis_idler_pulley_inner_d = xaxis_idler_pulley[2];
xaxis_idler_pulley_outer_d = xaxis_idler_pulley[3];

xaxis_belt = TimingBelt_GT2_2;
xaxis_belt_width = 6*mm;
xaxis_beltpath_width = max(xaxis_belt_width+3*mm, xaxis_pulley[0]+2*mm);
xaxis_beltpath_z_offset_pulley = xaxis_pulley_inner_d/2;
/*xaxis_beltpath_z_offsets = [xaxis_beltpath_z_offset_pulley];*/
xaxis_beltpath_z_offsets = [-3*mm-xaxis_beltpath_z_offset_pulley, 3*mm+xaxis_beltpath_z_offset_pulley];
xaxis_beltpath_height_body = xaxis_pulley_outer_d/2+3*mm+v_sum(v_abs(xaxis_beltpath_z_offsets))+5*mm;
xaxis_beltpath_height_holders = max(xaxis_pulley_outer_d+2*mm, xaxis_pulley_inner_d+xaxis_beltpath_z_offsets[0]+3*mm);

xaxis_carriage_bearing_offset_y = ziptie_thickness+3*mm;
xaxis_carriage_beltpath_offset_y = xaxis_carriage_bearing_offset_y+get(LinearBearingOuterDiameter, xaxis_bearing_top)/2;

xaxis_motor = dict_replace(Nema17, NemaFrontAxleLength, 22*mm);
xaxis_motor_thread=ThreadM3;
xaxis_motor_nut=NutHexM3;

xaxis_endstop_type = "SWITCH";
/*xaxis_endstop_type = "SN04";*/

yaxis_rod_distance = 170*mm;
yaxis_rod_d = 11.975*mm;
yaxis_rod_l = 500*mm;
yaxis_bearing = LinearBearingLM12;
yaxis_bearing_distance_y = 7*cm;

yaxis_motor = dict_replace(Nema17, NemaFrontAxleLength, 22*mm);

yaxis_pulley = pulley_2GT_20T;
yaxis_pulley_inner_d = yaxis_pulley[2];
ymotor_mount_thickness = 5;
ymotor_mount_thickness_h = 5;
yaxis_motor_offset_x = lookup(NemaSideSize,yaxis_motor)/2+ymotor_mount_thickness;

yaxis_belt = TimingBelt_GT2_2;
yaxis_belt_width = 6*mm;
yaxis_belt_path_offset_x = -yaxis_pulley_inner_d/2;
yaxis_belt_path_offset_z = 5*mm;

yaxis_motor_offset_z = yaxis_belt_path_offset_z - 10*mm;

yaxis_idler_pulley = pulley_2GT_20T_idler;
yaxis_idler_pulley_inner_d = yaxis_idler_pulley[2];
yaxis_idler_pulley_outer_d = yaxis_idler_pulley[3];
yaxis_idler_pulley_h = yaxis_idler_pulley[0];
yaxis_idler_mount_thickness = 5;
yaxis_idler_pulley_tight_len = 10*mm;
yaxis_idler_pulley_offset_y = yaxis_idler_mount_thickness + yaxis_pulley_inner_d/2 + yaxis_idler_pulley_tight_len;
yaxis_idler_offset_x = lookup(NemaSideSize,yaxis_motor)/2+ymotor_mount_thickness;
yaxis_idler_offset_z = 10*mm;

yaxis_carriage_offset =
    Z*get(LinearBearingInnerDiameter, yaxis_bearing)/2;

zaxis_rod_d = 11.975*mm;
zaxis_rod_l = 500*mm;
// relative to entire machine
zaxis_rod_offset = [0,0*mm,0];
zaxis_bearing = LinearBearingLMH12;
zaxis_bearing_ID=get(LinearBearingInnerDiameter,zaxis_bearing);
zaxis_bearing_OD=get(LinearBearingOuterDiameter,zaxis_bearing);
zaxis_bearing_L=get(LinearBearingLength,zaxis_bearing);

// Nema17 motor w/340mm long 8*mm leadscrew
zaxis_motor = dict_replace_multiple(Nema17,
        [
        [NemaAxleDiameter, 8*mm],
        [NemaFrontAxleLength, 340*mm],
        [NemaAxleFlatDepth, 0*mm],
        ]);

zmotor_w = lookup(NemaSideSize,zaxis_motor);
zmotor_h = lookup(NemaLengthLong,zaxis_motor);

// inner_d, outer_d, thread, outer_h, full_h, screw_dist, screw_thread
zaxis_nut = [20*mm, 36*mm, 8*mm, 5*mm, 23*mm, 13.5*mm, ThreadM3];
zaxis_nut_mat = Mat_PlasticBlack;

zaxis_motor_offset_z = 10*mm;
zmotor_mount_thickness = 5*mm;
zmotor_mount_thickness_h = 7*mm;
zmotor_mount_motor_offset = 5*mm;

zmotor_mount_thread_dia = lookup(ThreadSize, extrusion_thread);
zmotor_mount_width = zmotor_w+zmotor_mount_thickness*2 + zmotor_mount_thread_dia*8;
zmotor_mount_h = main_lower_dist_z+extrusion_size+zaxis_motor_offset_z;

zmotor_mount_clamp_dist = zaxis_rod_d*2.5;
zmotor_mount_clamp_thread = extrusion_mount_thread;
zmotor_mount_clamp_nut = NutHexM4;
zmotor_mount_clamp_thread_dia = lookup(ThreadSize, zmotor_mount_clamp_thread);
zmotor_mount_clamp_nut_dia = lookup(NutWidthMin, zmotor_mount_clamp_nut);
zmotor_mount_clamp_nut_thick = lookup(NutThickness, zmotor_mount_clamp_nut);
zmotor_mount_clamp_width = zmotor_mount_clamp_dist+zmotor_mount_clamp_thread_dia*3.5;

xaxis_zaxis_distance_y_ = max(xaxis_rod_d/2 + zaxis_bearing_OD/2, zaxis_nut[1]/2 - xaxis_rod_d/2);
xaxis_zaxis_distance_y = xaxis_zaxis_distance_y_ + ziptie_type[0]+.5*mm + 1*mm;

zaxis_nut_mount_outer = zaxis_nut[1]/2 + zaxis_rod_d/2 + 1*mm;

// offset between Z motor screw and z rod
// place z rod as close as possible (depends on z nut and also motor etc)
/*zaxis_rod_screw_distance_x = max(zaxis_nut_mount_outer, zaxis_rod_d/2 + zmotor_w/2 + 1*mm);*/
zaxis_rod_screw_distance_x = -zaxis_rod_d/2 -extrusion_size -zmotor_mount_motor_offset -lookup(NemaSideSize,zaxis_motor)/2;

// z screw offset from lower extrusion (outer)
zmotor_mount_screw_offset_x = zmotor_w/2 + zmotor_mount_motor_offset;

// z rod offset from lower extrusion (outer)
zmotor_mount_rod_offset_x = zaxis_rod_screw_distance_x;

include <thing_libutils/units.scad>
include <thing_libutils/system.scad>
include <thing_libutils/bearing_data.scad>
include <thing_libutils/pulley.scad>
include <thing_libutils/bearing-linear-data.scad>
/*include <thing_libutils/thread-data.scad>*/
include <thing_libutils/nut-data.scad>
include <thing_libutils/timing-belts-data.scad>
include <thing_libutils/stepper-data.scad>

use <thing_libutils/misc.scad>

e=0.01*mm;

// high quality etc
is_build = false;

// minimum size of a fragment
// resolution of any round object (segment length)
// Because of this variable very small circles have a smaller number of fragments than specified using $fa.
// The default value is 2.
$fs = is_build ? 0.5 : 1;

// minimum angle for a fragment.
// The default value is 12 (i.e. 30 fragments for a full circle)
$fa = is_build ? 4 : 16;

$show_vit = is_build ? false : true;

// enable preview model (faster openscad)
$preview_mode = is_build ? false : true;

extrusion_height            = 0.4*mm;

// width of a single wall, should match your slicer settings
extrusion_width             = 0.4*mm;

// how many lines should a normal wall have (i.e. 0.6(extrusion_width)*6(normal_wall_factor)= 3.6mm wall width)
normal_wall_factor          = 3;

thick_wall_factor           = 4;

// diameter of your filament.
filament_d                  = 1.75*mm;
filament_r                  = filament_d/2;
Mat_filament = Mat_PlasticBlack;

main_width = 500*mm;
main_depth = 420*mm;
main_height = 420*mm;
main_upper_width = 500*mm;

extrusion_size = 20*mm;
extrusion_thread = ThreadM5;
extrusion_thread_dia = lookup(ThreadSize, extrusion_thread);
extrusion_nut = NutHexM5;
extrusion_nut_dia = lookup(NutWidthMax, extrusion_nut);

extrusion_mount_thread = ThreadM4;

// for tapped ends
extrusion_end_nut = NutHexM6;

main_lower_dist_z = 80*mm;
main_upper_dist_y = 160*mm;

gantry_connector_thickness = 5;
gantry_upper_offset_y = -25;

rod_fit_tolerance=1.01;

ziptie_type = [2.5*mm, 3*mm];
ziptie_thickness = ziptie_type[0];
ziptie_width = ziptie_type[1]+0.6*mm;
ziptie_bearing_distance = 3*mm;

xaxis_rod_distance = 65*mm;
xaxis_rod_d = 9.975*mm;
xaxis_rod_l = 500*mm;
// relative to entire machine
xaxis_rod_offset_x = 0*mm;
xaxis_bearings_top=1;
xaxis_bearings_bottom=1;
xaxis_bearing_top = LinearBearingLM10L;
xaxis_bearing_bottom = LinearBearingLM10;;

xaxis_pulley = pulley_2GT_20T;
xaxis_pulley_inner_d = xaxis_pulley[2];
xaxis_pulley_outer_d = xaxis_pulley[3];
xaxis_idler_pulley = pulley_2GT_20T_idler;
xaxis_idler_pulley_inner_d = xaxis_idler_pulley[2];
xaxis_idler_pulley_outer_d = xaxis_idler_pulley[3];

xaxis_belt = TimingBelt_GT2_2;
xaxis_belt_width = 6*mm;
xaxis_beltpath_width = max(xaxis_belt_width+3*mm, xaxis_pulley[0]+2*mm);
xaxis_beltpath_z_offset_pulley = xaxis_pulley_inner_d/2;
/*xaxis_beltpath_z_offsets = [xaxis_beltpath_z_offset_pulley];*/
xaxis_beltpath_z_offsets = [-3*mm-xaxis_beltpath_z_offset_pulley, 3*mm+xaxis_beltpath_z_offset_pulley];
xaxis_beltpath_height_body = xaxis_pulley_outer_d/2+3*mm+v_sum(v_abs(xaxis_beltpath_z_offsets))+5*mm;
xaxis_beltpath_height_holders = max(xaxis_pulley_outer_d+2*mm, xaxis_pulley_inner_d+xaxis_beltpath_z_offsets[0]+3*mm);

xaxis_carriage_bearing_offset_y = ziptie_thickness+3*mm;
xaxis_carriage_beltpath_offset_y = xaxis_carriage_bearing_offset_y+get(LinearBearingOuterDiameter, xaxis_bearing_top)/2;

xaxis_motor = dict_replace(Nema17, NemaFrontAxleLength, 22*mm);
xaxis_motor_thread=ThreadM3;
xaxis_motor_nut=NutHexM3;

xaxis_endstop_type = "SWITCH";
/*xaxis_endstop_type = "SN04";*/

yaxis_rod_distance = 170*mm;
yaxis_rod_d = 11.975*mm;
yaxis_rod_l = 500*mm;
yaxis_bearing = LinearBearingLM12;
yaxis_bearing_distance_y = 7*cm;

yaxis_motor = dict_replace(Nema17, NemaFrontAxleLength, 22*mm);

yaxis_pulley = pulley_2GT_20T;
yaxis_pulley_inner_d = yaxis_pulley[2];
ymotor_mount_thickness = 5;
ymotor_mount_thickness_h = 5;
yaxis_motor_offset_x = lookup(NemaSideSize,yaxis_motor)/2+ymotor_mount_thickness;

yaxis_belt = TimingBelt_GT2_2;
yaxis_belt_width = 6*mm;
yaxis_belt_path_offset_x = -yaxis_pulley_inner_d/2;
yaxis_belt_path_offset_z = 5*mm;

yaxis_motor_offset_z = yaxis_belt_path_offset_z - 10*mm;

yaxis_idler_pulley = pulley_2GT_20T_idler;
yaxis_idler_pulley_inner_d = yaxis_idler_pulley[2];
yaxis_idler_pulley_outer_d = yaxis_idler_pulley[3];
yaxis_idler_pulley_h = yaxis_idler_pulley[0];
yaxis_idler_mount_thickness = 5;
yaxis_idler_pulley_tight_len = 10*mm;
yaxis_idler_pulley_offset_y = yaxis_idler_mount_thickness + yaxis_pulley_inner_d/2 + yaxis_idler_pulley_tight_len;
yaxis_idler_offset_x = lookup(NemaSideSize,yaxis_motor)/2+ymotor_mount_thickness;
yaxis_idler_offset_z = 10*mm;

yaxis_carriage_offset =
    Z*get(LinearBearingInnerDiameter, yaxis_bearing)/2;

zaxis_rod_d = 11.975*mm;
zaxis_rod_l = 500*mm;
// relative to entire machine
zaxis_rod_offset = [0,0*mm,0];
zaxis_bearing = LinearBearingLMH12L;
zaxis_bearing_ID=get(LinearBearingInnerDiameter,zaxis_bearing);
zaxis_bearing_OD=get(LinearBearingOuterDiameter,zaxis_bearing);
zaxis_bearing_L=get(LinearBearingLength,zaxis_bearing);

// Nema17 motor w/340mm long 8*mm leadscrew
zaxis_motor = dict_replace_multiple(Nema17,
        [
        [NemaAxleDiameter, 8*mm],
        [NemaFrontAxleLength, 340*mm],
        [NemaAxleFlatDepth, 0*mm],
        ]);

zmotor_w = lookup(NemaSideSize,zaxis_motor);
zmotor_h = lookup(NemaLengthLong,zaxis_motor);

// inner_d, outer_d, thread, outer_h, full_h, screw_dist, screw_thread
zaxis_nut = [20*mm, 36*mm, 8*mm, 5*mm, 23*mm, 13.5*mm, ThreadM3];
zaxis_nut_mat = Mat_PlasticBlack;

zaxis_motor_offset_z = 10*mm;
zmotor_mount_thickness = 5*mm;
zmotor_mount_thickness_h = 7*mm;
zmotor_mount_motor_offset = 5*mm;

zmotor_mount_thread_dia = lookup(ThreadSize, extrusion_thread);
zmotor_mount_width = zmotor_w+zmotor_mount_thickness*2 + zmotor_mount_thread_dia*8;
zmotor_mount_h = main_lower_dist_z+extrusion_size+zaxis_motor_offset_z;

zmotor_mount_clamp_dist = zaxis_rod_d*2.5;
zmotor_mount_clamp_thread = extrusion_mount_thread;
zmotor_mount_clamp_nut = NutHexM4;
zmotor_mount_clamp_thread_dia = lookup(ThreadSize, zmotor_mount_clamp_thread);
zmotor_mount_clamp_nut_dia = lookup(NutWidthMin, zmotor_mount_clamp_nut);
zmotor_mount_clamp_nut_thick = lookup(NutThickness, zmotor_mount_clamp_nut);
zmotor_mount_clamp_width = zmotor_mount_clamp_dist+zmotor_mount_clamp_thread_dia*3.5;

xaxis_zaxis_distance_y_ = max(xaxis_rod_d/2 + zaxis_bearing_OD/2, zaxis_nut[1]/2 - xaxis_rod_d/2);
xaxis_zaxis_distance_y = xaxis_zaxis_distance_y_ + ziptie_type[0]+.5*mm + 1*mm;

zaxis_nut_mount_outer = zaxis_nut[1]/2 + zaxis_rod_d/2 + 1*mm;

// offset between Z motor screw and z rod
// place z rod as close as possible (depends on z nut and also motor etc)
/*zaxis_rod_screw_distance_x = max(zaxis_nut_mount_outer, zaxis_rod_d/2 + zmotor_w/2 + 1*mm);*/
zaxis_rod_screw_distance_x = -zaxis_rod_d/2 -extrusion_size -zmotor_mount_motor_offset -lookup(NemaSideSize,zaxis_motor)/2;

// z screw offset from lower extrusion (outer)
zmotor_mount_screw_offset_x = zmotor_w/2 + zmotor_mount_motor_offset;

// z rod offset from lower extrusion (outer)
zmotor_mount_rod_offset_x = zaxis_rod_screw_distance_x;