
tylored fiber placement

tylored fiber placement (tfp) anedi mishrama bhagala kosam peechu padaarthaanni nirantaram unchadaaniki kuttu suutram aadhaaramgaa tayaaru cheyabadina vastra tayari saanketikata. fibrus padaartham bays materialpy eguva mariyu diguva kuttu daaramtho sthiramgaa untundi. itara vastra tayari prakriyalatho poliste, ottidi anukuula mishrama bhaagaalanu srushtinchadaaniki fiber padaarthaanni muula padaarthampai vakrarekha namoonaalalo nikara akaaraaniki daggaragaa unchavacchu.
charitra.
1990la praarambhamlo ii. pii. eff. dresden dwara tii. eff. pii. saanketikata pravesapettabadindi. praarambhamlo chethitho tayaaru chesina kuttu upabala nirmaanaalu (preformlu) vakrarekha namuunaatoe ottidi-sweekarinchina fiber-balavantam plaastik (frp) bhagala gurinchi parisrama vichaarana dwara praarambhinchabaddaayi. aaa automates kuttu saamardhyaalanu upayoginchadam dwara paarisraamika embroidery yantraalaku eee paddhatini anusarinchadam 90la madhyalo amalu cheyabadindi. eee saanketikataku tylored fiber placement anie paeru pettaru, idhi chararashi akshasambandhamaina nikara aakarapu fiber placement saamardhyaalanu vivaristundi. eee rojullo, tayaareedaaru tajima chetha tfp yantraalanu vartimpajese dry preform tayari kosam baga sthirapadina vastra saanketikata ippatike aneka companylalo tylored fiber placement undhi.
saanketikata yokka suutram.
vastra vastra parisramalo upayoginche embroidery yantraala aadhaaramgaa, yantraalu fiber roving materialnu bays materialpy jama cheyadaaniki mariyu kuttadaniki anugunamgaa unnaayi. roving material, ekkuvagaa saadhaarana carbon fibers, sumaru 3,000 nundi 50,000 tantuvula varaku vartinchavachhu. oke rovingnu unchadam dwara mundu roopam nirantaram utpatti cheyabadutundi. oka spool nundi lagabadina roving material kuttu suudi mundu unchabadina paipu dwara maarganirdesam cheyabadutundi. roving paipu mariyu frame, bays material sthiramgaa unna chota, suudi sthaanaaniki sambandhinchi jigjag kuttu cheyadaaniki dasalavaareegaa samakaaleekarinchandi. roving spool, paipu mariyu suudi kaligina kuttu thala 360 degreela ekapakshamgaa tippagaladu. prati kuttu samayamlo eguva daaraanni bays material dwara laagutaaru mariyu diguva daaram spool chuttoo loop chestaaru. anduvalla double backstich nirvahinchabadutundi. prastutam, nimishaaniki 800 kutlu varaku saadhinchavachchu. 
muula padaartham nesina ledhaa nesina vastram ledhaa thermoplastic mishramaala kosam matricks-anukuula reku padaartham vanti 2dii-vastramgaa undavacchu. kuttu marganni shaastreeya design embroidery software sahayamtho ledhaa iteevala 2dii-cad vyavasthalanu upayoginchadam dwara namuunaa roopamlo roopondinchavacchu. taruvaata kuttu sthaanaala yokka avasaramaina samacharam punch software anie pilavabade sahayamtho namuunaaku jodinchabadutundi mariyu chivaraku tfp yantraaniki badilee cheyabadutundi.
resin badilee acchulu, vacuum byaag acchulu, nokkadam mariyu autoclave acchulu vanti sampradaaya prosessing paddhathulatho tfp-preformla chorabaatunu cheyavachu. thermoplastic mishramaala vishayamlo maatrika padaartham mariyu upabala fiberlanu ekakaalamlo unchavacchu.zii. chalanachitraalu ledhaa fibers roopamlo. bays material appudu thermoplastic reku kaavacchu, idhi consolidation prakriyaloo karigi matrickslo bhaagam avutundi. eee rakam lothaina-geesina tfp-preformlaku anukuulamgaa untundi.
tfp saanketikata yokka prayojanaalu.
itara laminate saanketikatala kante tfpni upayoginchi optimisations
optimisation okatih vyardha padaarthaalanu tagginchandi
aneka saampradaaya carbon fiber mishrama nirmaana paddhatula yokka pramukha padaartha kharchulalo okati, pedda mottamlo vyardha padaarthaalu utpatti avtayi. carbon fiber nesina padaarthaanni upayoginche aneka chethi lae-up prakriyalalo, vyardha padaarthaalu upayoginchina carbon mottam baruvulo 50 saatam ledhaa anthakante ekkuva sulabhamgaa untaayi. eee vyardhaalu utpatti avtayi, endukante matricks material thoo kalapadaniki mundu fabricnu modata kattiristaaru. post prosessing dasala samayamlo misramam nayam cheyabadina tarvaata adanapu vyardhaalu utpatti avtayi, ikkada aakaram marinta suddhi cheyabadutundi. vyardha padaarthaalanu tagginche mariyu tadwara padaarthaala kharchunu anukuulaparichae saamardhyamlo tylored fiber placement pratyekamainadi. kaavalasina jyaamitiloo kuttabadinanduna tove material yokka marganni niyantrinchadam dwara, padaartham tudi puurvaroopamloo avasaramaina chota matrame unchabadutundi. saampradaaya laminate designlo kattirinchaalsina fabric praantaalanu kevalam kuttakunda vadiliveyabadataayi. eee prakriya nesina battalanu kattirinchetappudu utpatti ayye prarambha vyardhaalanu rendintinee taggistundi mariyu sanklishta rekhaaganitaalaku anugunamgaa unde saamarthyam kaaranamgaa post prosessing vyardhaalanu taggistundi.
optimisation renduh hybrid carbon fiber mariyu glass fiber misramaalu
saampradaaya laminate prakriyala yokka adanapu lopam emitante, vaati ummadi prayojanaala nundi prayojanam pondadaaniki padaarthaalanu vaegamgaa parimaanamlo marchalekapovadam. eee bahula-padaartha mishramaalanu twaragaa mariyu samarthavantamgaa srushtinchadaaniki tylored fiber placement oka paddhati. udaaharanaku, oka bhaagamlo nirmaanaatmaka vislaeshanha chesinappudu, aaa bhaagaaniki sthaanika drudhatvam unna praantaalu matrame avasaramani kanugonavacchu. eee sandarbhamlo, adhika drudhatvam yokka lakshanaalatoo kuudina carbon fibernu, adhika drudhatvam avasaramayye bhaagamlooni praantaalu mariyu jyaamitulalo sarigga unchavacchu. mukhyamgaa konni pradaesaalaloo aaa drudhatvam avasaram lenappudu, mottam bhaganni atyanta drudamaina carbon fiber thoo nimpadam kharchutho kuudukunnadi kaadu. anduvalla, kharchunu marinta tagginchadaaniki, adhika drudhatvam avasaram laeni carbon fiber gattipadina jyaamiti chuttoo unna praantaalanu gaaju fiber ledhaa janapanara fibers vanti takkuva kharchutho kuudina padaarthaalatho nimpavacchu. tylored fiber placement eee material parivartanalu sajavuga jaragadaniki anumatistundi.
optimisation mooduh tune cheyagala fiber amarika mariyu rekhaganita tailor-saamarthyam
oka roopakalpananu optimize cheyadaaniki tylored fiber placementnu upayoginchadam valla atipedda prayojanaallo okati, carbon fiber yokka prati tavnu oka roopakalpanalo ekkada unchaalo khachitamgaa niyantrinche saamarthyam. idhi mishrama roopakartaku padaarthaala lakshanaalanu marinta optimize cheyadaaniki, adanapu padaartham avasaranni tagginchadaaniki anumatistundi. udaaharanaku, upayoginchina bhaaraalanu sampuurnamgaa nirodhinchadaaniki carbon fiber yokka sanklishtamaina tove maargaalanu embroidery cheyavachu. fiberlanu vaati pradhana ottillaku samalekhanam cheyadam dwara, adanapu padaarthaanni upayoginchakundaa adanapu yaantrika maddatu andinchabadutundi. empika chesina randhraalu mariyu vruttaakaara drill paayintlanu balopetam cheyadam dwara marinta optimisations sambhavinchavachhu. saampradaaya laminate designlo, eee randhraalu upayoginchina nesina vastram yokka orthogonal swabhaavam kaaranamgaa pagullu vyaapti chendagala praantalugaa upayogapadataayi. samarthavanthamaina prarambha pagulla vyaapti sthaanaalanu tagginche vakrarekha namuunaalatoe eee randhraala chuttoo empikagaa balopetam cheyadaaniki tylored fiber placementnu upayoginchavacchu. idhi randhram unna pradaesamloe sannani padaarthaanni anumatistundi, mariyu lohanni balopetam chese dustulanu utike yantraalanu kooda tolaginchagaladu.
optimisation naalugu tune cheyadagina sthaanikeekarinchina mandam
carbon fiber mishramaalalo tylored fiber placementnu upayoginchinappudu sambhavinche maroka aasaktikaramaina optimisation icchina praantamloo prakriya yokka tune cheyadagina mandaanni upayogistundi. saampradaaya laminate roopakalpanalo, carbon fiber misramaalu samaana mandam kaligi untaayani bhaavistaaru. ayithe, tylored fiber placementlo atuvanti etthu parimiti ledhu. baga roopondinchina acchulu mariyu amarikalatho kalipi, carbon fiber puurvaruupaalu atyanta sanklishtamaina mariyu vaividhyamaina jyaamitulalo sthaanikeekarinchina mandaanni srushtinchagalavu. shaastreeya punjam siddhaantamlo, deerghachaturasraakaara punjam kosam jadatvam yokka kshanaanni ilaa lekkinchavachhuh
ikkada padaartham yokka etthu (h) bays (b) podavutho polchinappudu jadatvam yokka kshanampai ghana prabhavanni chooputundi. dheeni ardham, aaa pradaesamloe vangi undataanni baga nirodhinchadaaniki gananeeyamgaa sahayapade tylored fiber placementto etthu yokka sthaanikeekarinchina praantaalanu srushtinchavachu. eee optimisation itara mishrama prakriyalatho polchinappudu, merugainadi kakapoyina, sthuula padaartha lakshanaalanu saadhinchadaaniki padaartha viniyogaanni tagginchadaaniki anumatistundi. 8 mimi mandam varaku fiberlanu veyagala yantraalanu jdsk andistundi. idhi sagatuna 50 keey carbon fiber roving yokka 8 poralaku cherukuntundi. eee mandam puurva roopam bhaagam yokka mottam uparitalampai ekareetigaa undavacchu ledhaa adanapu bhouthika manassakshi yaantrika maddatu kosam keelaka nirmaanaatmaka praantaalalo empikagaa unchavacchu.
optimisation aiduh vachhe peechu padaarthaalu
saampradaaya mishrama laminate tayaareeloo oka lopam thermoset resin nuu sarigga nayam cheyadaaniki avasaramaina sudeergha chakram samayam kaavacchu. prosessing samayanni tagginchadaaniki cumming fibers anie piluvabade kotta padaarthaalu srushtinchabaddaayi. vachhe fiberlalo, carbon fiber tavlo adanapu thermoplastic matricks padaarthaalu neerugaa daani fiber nirmaanamloo jodinchabadataayi. eee vachhe padaarthaalanu itara tylored fiber placement mishrama padaarthaala maadirigaane kuttavachhu. ayithe, eee puurva roopaalanu chakram prosessing samayanni vaegamgaa tagginchadaaniki vedichesina presslo twaragaa thermocycling cheyavachu. resin badilee acchunu upayoginchi saampradaaya thermoset mishrama padaarthaalu oka mukkanu sarigga amarchadaaniki mariyu nayam cheyadaaniki 30 nimishala nundi 40 gantala madhya avasaram kaavacchu. vachhe padaarthaala yokka anukuula fiber placement, balopetam chese fiber mariyu matricks material rendintinee oke puurvaroopamloo unchadaaniki anumatistundi. preform vaedi cheyabadinanduna, drava maatruka neerugaa carbon fiberloki pampinhee cheyabadutundi, idhi saraina tadi cheyadaaniki veelu kalpistundi. vachhe fibers yokka tylored fiber placement adanapu resinla avasaranni tolagistundi mariyu padaarthaala kharchunu gananeeyamgaa taggistundi. adanamgaa, raboye dasalo kaavalasina fiber nundi valume fraction srushtinchabadutundi, idhi batch nundi batch varaku mishrama padaartham yokka ekaruupatanu penchutundi. chivaraku, eee raboye fiber misramaalu vaati jeevita chakram chivarilo kotta roopaalloki tirigi kariginchagala saamarthyam kaaranamgaa marinta sthiramaina carbon fiber misramam vaipu oka adugu.
optimisation six retooling lekunda yantra bahumukha pragna
itara mishrama prakriyalatho polchinappudu tylored fiber placementto sambhavinche maroka mukhyamaina prakriya optimisation, utpatti yantram yokka adanapu retooling lekunda daani utpattini oka design nundi puurtigaa bhinnamaina designku vaegamgaa marchagala saamarthyam. idhi adhe yantraanni udayam shiftlo kaaru bhaagaalanu utpatti cheyadam nundi madhyahnam shiftlo creeda parikaraalaku sajavuga badilee cheyadaaniki anumatistundi. adanamgaa, tylored fiber placement adhe yantraanni oka samayamlo oka namuunaa roopakalpananu utpatti cheyadaaniki anumatistundi, oka prakriyanu parisoedhinchadaaniki mariyu adanapu padaarthaanni vrudhaa cheyakunda, ekakaalamlo puurti utpattini srushtinchadaaniki daanni parishkarinchadaaniki. utpatti saamardhyaaniki eee vegavantamaina namuunaa, yantram yokka aneka rakalanu mariyu bhagala jyaamitulanu vaegamgaa nadipe saamardhyamtho kalipi, adhe yantramlo marinta bahumukha prajectulanu amalu cheyadaaniki anumatistundi. idhi kotta design roopondinchina pratisaaree kotta yantraanni erpaatu chese kharchunu taggistundi. mugimpulo, carbon fiber mishramaala kosam optimisation yokka aaru paddhatulu kluptamgaa samarpinchabaddaayi, saampradaaya mishrama prakriyala kante tylored fiber placement yokka konni prayojanaalanu chuuputaayi. eee optimisation paddhatula kalayika, carbon fiber material kharchulanu tagginche dhoranitho kalipi, indhana saamarthyam vanti viniyogadaarula viniyoga kesulanu marinta meruguparachadaaniki sarvavyaapta mariyu atyanta injaneerd materials yokka kotta taragatini anumatistundani bhaavistunnaaru. 
nirmaanaatmaka bhagala kosam anuvartanaalu.
tfp saanketikata nirdishta mishrama bhagalu ledhaa upabalaala kosam roopondinchina puurva roopaala kalpananu anumatistundi. anuvartanaalu paarisraamika robotla kosam atyanta vegavantamaina telikapati bhagalu ledhaa compressorla kosam bladela nundi cfrp vimaana bhagala varaku untaayi.zii. enhetch-90 helicopter, automotive structures mariyu saikil parts kosam ii-beam.
sweeya-taapana sadhanam mariyu bhagala kosam tfp.
carbon rovingnu vidyut taapana muulakamgaa upayoginchadam anedi ponduparachabadina taapana poralatho mishrama nirmaanaalanu tayaaru chese avakaasaanni andistundi. taapana namuunaa roopakalpanalo adhika vasyata kaaranamgaa mottam meeda daadaapu samaana ushna pampineeni saadhinchavachchu. anuvartanaala paramgaa, ghana mishrama acchulalo ponduparachabadina eee saanketikata resin ekikarana mariyu autoclave prakriyalalo binder kriyaaseelataku chaalaa prayojanakaramgaa untundi. mishrama acchulu tayaaru chesina mishrama bhagala maadirigaane ushna vistarana lakshanaalanu chuuputaayi. saadhaarana loha acchulatho poliste mishrama saadhanaala yokka takkuva ushna dravyarashi, frp bhagala tayari chakranni tagginchadaaniki mariyu utpatti prakriyaku shakti avasaranni tagginchadaaniki sahaayapadutundi. marintagaa tfp taapana amsaalanu vimaanaala cfrp rekka nirmaanaalalo ledhaa gaali millula bladelalo anty-mariyu dii-icing panula kosam vartimpajeyavachu. elastomeric heating byaglalo ponduparachabadina tfp nirmaanam mishrama bhagala tayari ledhaa marammattu prakriyalaku vartinchavachhu.

