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Modifications to Structured Packings to Increase Their Capacity

The hydraulic performance of structured packed columns is characterized by parameters such as loading point, flooding point, and dry and wet pressure-drop. These parameters can be positively influenced by optimizing the transition areas between two adjacent packing layers. Tests have been done in a two-phase test rig with a rectangular column made of perspex. The test medium is a liquid hydrocarbon in counterflow to saturated nitrogen gas. The performance of different packing structures at the layer-to-layer transition zone and the addition of vane-type elements between two packing layers was evaluated. Several packing modifications were tested and the results were compared with those of a non-modified packing. The intentions of this work are: to rank the modifications of structured packings with respect to the achieved capacity increase; to determine whether flooding is initiated in the core of the corrugated packing or in the transition area in spite of the modifications made on the lower or top side of the packing sheets; and to find out how the loading point is influenced by the modifications.