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This invention is to a method of oligomerizing an olefin feed stream. The olefin feed stream contains at least one C2 to C12 olefin to obtain an olefin feed stream and has less than 1,000 ppm by weight oxygenated hydrocarbon. The olefin is oligomerized by contacting with an acid based oligomerization catalyst.
1. A method of making an olefin oligomer from an oxygenate, comprising:
contacting the oxygenate with a molecular sieve catalyst to form an olefin stream containing at least one C2 to C12 olefin;
removing oxygenated hydrocarbon from the olefin stream to obtain an olefin feed stream comprising less than 1,000 ppm by weight oxygenated hydrocarbon; and
contacting the olefin feed stream with an acid based oligomerization catalyst an olefin oligomer, wherein the olefin feed stream is hydrated prior to contacting with the oligomerization catalyst.
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15. A method of making an olefin oligomer from an oxygenate, comprising:
a) contacting the oxygenate with a molecular sieve catalyst to form an olefin stream
b) recovering an olefin stream containing at least one C3 to C6 olefin from the olefin stream of step a),
c) removing oxygenated hydrocarbon from the olefin stream of step b) to obtain an olefin feed stream comprising less than 1,000 ppm by weight oxygenated hydrocarbon; and
d) contacting the olefin feed stream of step c) with an acid based oligomerization catalyst to form an olefin oligomer, wherein the olefin feed stream is hydrated prior to contacting wit the oligomerization catalyst.
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25. A method of making an olefin oligomer from an oxygenate, comprising:
a) contacting the oxygenate with a molecular sieve catalyst to form an olefin stream;
b) removing oxygenated hydrocarbon from the olefin stream of step a);
c) recovering an olefin stream containing at least one C3 to C6 olefin from the olefin stream of step b), following removal of the oxygenated hydrocarbon, to obtain an olefin feed stream, wherein the olefin feed stream contains less than 1,000 ppm by weight oxygenated hydrocarbon; and
d) contacting the olefin feed with an acid based oligomerization catalyst to form an olefin oligomer, wherein the olefin feed stream is hydrated prior to contacting with the oligmerization catalyst.
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This application claims priority to U.S. Provisional Patent Application No. 60/265,700, filed Feb. 1, 2002.
This invention relates to a process for oligomerizing olefin. In particular, this invention relates to a process for oligomerizing an olefin stream containing a low concentration of oxygenated hydrocarbon contaminants.
The oligomerization of olefin compounds is conventionally accomplished by catalytic reaction. Oligomerization catalysts are typically nickel based catalysts or acid based catalysts. Generally, oligomerization processes which use nickel based catalysts are carried out by forming a homogenous suspension of catalyst, olefin feed and product, whereas the acid based catalyst systems are carried out using a flow-through, fixed bed type of arrangement. The homogeneous suspension type of system is generally much more technically difficult to operate, but offers certain advantages in its ability to product a greater degree of �semi-linear� oligomer products. These semi-linear products are products with limited branches, and can be beneficial in certain uses such as further reaction to form plasticizers, solvents or diesel type fuels in which limited branching is desirable.
Cosyns, J. et al., in �Process for upgrading C3, C4 and C5 olefinic streams,� Pet. & Coal, Vol. 37, No. 4 (1995), describe a nickel based catalyst system known as the Dimersol� process. This process is useful for dimerizing or oligomerizing a variety of olefin feeds. In particular, the process is useful for dimerizing or oligomerizing propylene, butylene and pentylene streams.
U.S. Pat. No. 6,143,942, to Verrelst et al., describes the oligomerization of C2 to C12 olefins using a mixture of ZSM-5 and ZSM-22, and ZSM-57 and ZSM-22. The particular combination of catalysts produces a high yield of trimer products.
U.S. Pat. No. 5,874,661, to Verrelst et al., describes a system for reducing branching of oligomerized olefins. In this system, lower olefins, such as propene or butene, are oligomerized to an oligomer or higher olefin using an acid based catalyst such as ZSM-5. The higher olefin is then isomerized also using an acid based catalyst, such as ZSM-5 or ZSM-22, to isomerize the higher olefin and reduce the degree of branching. The isomerized higher olefin is then hydroformylated to form surfactants and polyolefin stabilizers.
U.S. Pat. No. 5,762,800, to Mathys et al., describes a process for oligomerizing C2 to C12 alkenes using a zeolite oligomerization catalyst. The catalytic life of the catalyst is increased by hydrating the olefin feed to the oligomerization reactor.
U.S. Pat. No. 6,049,017, to Vora et al., describes the dimerization of a predominantly n-butylene containing feed stream. The n-butylene feed stream is ultimately derived from an olefin stream containing a variety of butylenes produced by a methanol to olefins reaction unit. The butylene stream from the methanol to olefins unit is pretreated by a combination of partial hydrogenation of dienes and isobutylene removal by way of an MTBE process, before sending the resulting n-butylene stream to the dimerization unit.
Often, efficiency of the oligomerization process is reduced due to the presence of greater than desirable quantities of inert components in the feed stream; for example, alkanes such as propane and butane. These inert components, in essence, take a free ride through the reaction system, taking up valuable reactor volume without being reacted to desirable products. Therefore, multiple separations processes to remove inert components are often required.
Olefin feed streams can also contain contaminants that act as poisons to oligomerization catalysts. For example, nickel based oligomerization catalysts are quite sensitive to sulfur and nitrogen. Such contaminants can have a particularly significant impact on the active life of the catalyst, shortening the life of the catalyst to the point where the reaction process is not feasible to operate.
It is, therefore, desirable to provide olefin feed streams which can be oligomerized at high efficiency and run for an extended period without causing early replacement or regeneration of catalyst. It would be particularly desirable to take advantage of an olefin feed stream which needs little pretreatment for use in an oligomerization system.
This invention provides a method for oligomerizing an olefin feed without substantially adversely affecting catalyst life. The oligomer product can be obtained without having to treat the olefin feed to remove contaminants such as sulfur and nitrogen. The oligomer product is optionally converted to a hydroformylated product with desirable branching characteristics.
In one embodiment, the invention provides a method of oligomerizing olefin which comprises removing oxygenated hydrocarbon from an olefin stream containing at least one C2 to C12 olefin to obtain an olefin feed stream comprising less than 1,000 ppm by weight oxygenated hydrocarbon. The olefin feed is contacted with an acid based oligomerization catalyst to oligomerize the olefin in the olefin feed.
In another embodiment, the invention comprises contacting an oxygenate with a molecular sieve catalyst to form an olefin stream containing at least one C2 to C12 olefin. Oxygenated hydrocarbons showing up in the formed olefin stream are removed from the olefin stream to obtain an olefin feed stream comprising less than 1,000 ppm by weight oxygenated hydrocarbon. The olefin feed stream is then contacted with an acid based oligomerization catalyst to form an olefin oligomer.
An alternative embodiment comprises contacting the oxygenate with a molecular sieve catalyst to form an olefin stream containing at least one C2 to C12 olefin. The a C3 to C6 olefin stream is recovered from the olefin stream, and oxygenated hydrocarbon is removed from the olefin stream to obtain an olefin feed stream comprising less than 1,000 ppm by weight oxygenated hydrocarbon. The olefin feed stream is then contacted with an acid based oligomerization catalyst to form an olefin oligomer.
In another embodiment of the invention an olefin feed stream is provided which comprises at least one C2 to C12 olefin and oxygenated hydrocarbon. Preferably, the oxygenated hydrocarbon is provided in the olefin stream at a concentration of greater than 5 ppm by weight and less than 1,000 ppm by weight. The provided olefin stream is then contacted with a zeolite oligomerization catalyst to oligomerize the olefin in the olefin feed.
In yet another embodiment of the invention, the acid based oligomerization catalyst is a zeolite oligomerization catalyst. The zeolite oligomerization catalyst is desirably selected from the group consisting of TON, MTT, MFI, MEL, MTW, EUO, ZSM-57, ferrierites, offretites, ZSM-4, ZSM-18, Zeolite Beta, faujasites, zeolite L, mordenites, erionites and chabazites. Preferably, the zeolite oligomerization catalyst is ZSM-22, ZSM-23 or ZSM-57, more preferably the zeolite oligomerization catalyst is ZSM-22 or ZSM-23. The acid based oligomerization catalyst can also be a solid phosphoric acid catalyst.
Surface activated zeolites such as mono-dimensional 10-ring zeolites, such as ZSM-22 or ZSM-23, are also useful as oligomerization catalysts. Such selectivated catalysts produce near linear oligomers.
It is desirable to have a reasonable quantity of olefin in the olefin feed stream for better efficiency. Preferably, the olefin feed contains less than 50 wt % alkane; more preferably, the olefin feed contains at least 50 wt % olefin.
In another embodiment of the invention, catalyst life is prolonged by hydrating the olefin feed prior to contacting with the oligomerization catalyst, particularly a zeolite oligomerization catalyst. Preferably, the hydrated olefin feed has a water content of 0.05 to 2 weight percent.
Examples of various embodiments of the invention are shown in the attached FIGURE which depicts data derived from the Examples.
This invention provides a method of oligomerizing olefin by contacting an olefin feed with an acid based oligomerization catalyst. Examples of an acid based oligomerization catalyst include solid phosphoric acid catalysts and zeolite oligomeriation catalysts.
The solid phosphoric acid catalysts used in this invention can be any conventional solid phosphoric acid catalyst that is active in olefin oligomerization reactions. Such catalysts comprise phosphoric acid on a silicon based support. Examples include phosphoric acid on silica gel, diatomaceous earth, and kieselguhr. More specific examples are found in U.S. Pat. Nos. 2,586,852; 2,713,560; and 4,675,463, the descriptions of which are incorporated herein by reference.
The zeolite oligomerization catalysts can be any catalyst that is active in olefin oligomerization reactions. Such catalysts include, for example, zeolites of the TON structure type (for example, ZSM-22, ISI-1, Theta-1, Nu-10, KZ-2); zeolites of the MTT structure type (for example, ZSM-23, KZ-1); zeolites of the MFI structure type (for example, ZSM-5); zeolites of the MEL structure type (for example, ZSM-11); zeolites of the MTW structure type (for example, ZSM-12); zeolites with the EUO structure type (for example, EU-1); zeolite ZSM-57, or any member of the ferrierite structure family. Other examples of suitable catalysts are offretites, ZSM-4, ZSM-18 or zeolite beta. Synthesis of these catalysts are described in Synthesis of High-Silica Aluminosilicate Zeolites by P. A. Jacobs and J. A. Martens (published as volume 33 in the series Studies in Surface Science and Catalysis), the disclosure of which is incorporated herein by reference.
Additionally, the catalyst used in this invention can be a zeolite synthesized without addition of a template. Examples include faujasites, zeolite L, mordenites, erionites and chabazites, the structures of which are described in the Atlas of Zeolite Structure Types by W. M. Meier and D. H. Olson (published by Butterworths on behalf of the Structure Commission of the International Zeolite Association). Zeolite catalysts having crystal structures that are essentially the same as the crystal structures of the above-mentioned zeolite catalysts, but differ slightly therefrom in chemical composition, can also be used. Examples of such zeolites include zeolite catalysts obtained by removal of a number of aluminum ions from, or by steaming of, the above-mentioned zeolite catalysts, or zeolite catalysts obtained by addition of different elements, for example, by impregnation or cation exchange or by incorporation during the zeolite synthesis (for example boron, iron and gallium).
Zeolite oligomerization catalysts can be made by any suitable method. One conventional technique includes heating a reaction mixture containing a source of silicon oxide, a source of aluminum oxide and, if appropriate, an organic promoter, for example, a nitrogen or phosphorus-containing organic base, together optionally with an alkali metal base, and separating the porous aluminosilicate crystals (zeolite precursor crystals) formed. The precursor crystals are then calcined in air or oxygen at a temperature exceeding 500� C.; for example, at a temperature of 550� C. for about 10 to about 20 hours. In one embodiment, the calcined material is exchanged with ammonium ions (NH4+) and subjected to conditions under which the ammonium ions decompose, with the formation of ammonia and a proton, thus producing an acidic form of the zeolite. Alternatively, the acidic form can be obtained by acid exchange with hydrochloric acid. If desired, however, the calcined material can be used as a catalyst without first being exchanged with ammonium ions, since the material then already possesses acidic sites. The activity of the material is then significantly lower than that of a material that has been exchanged with ammonium ions and then subjected to conditions under which the ammonium ions decompose.
Ammonium exchanged and calcined monodimensional 10-rings zeolites, examples of which include ZSM-22 and ZSM-23, can be treated to selectivate their surface, thereby forming a selectivated catlayst. This selectivation can be achieved in numerous ways. As one example, the zeolites can be titrated with an organic nitrogen base, such as collidine. See, for example, U.S. Pat. No. 5,026,933 to Blain et al., the description of which is incorporated herein by reference. Another example is by depositing a crystalline Si:Al layer on a core of zeolite, such as ZSM-22 or ZSM-23, where this layer has a higher Si:Al ratio than the untreated zeolite. See, for example, U.S. Pat. No. 6,013,851, the description of which is incorporated herein by reference.
The olefin feed stream that is to be oligomerized in this invention includes at least one C2 to C12 olefin. Preferably the olefin feed stream comprises at least one C2 to C8 olefin, more preferably at least one C3 to C6 olefin.
In one embodiment, the olefin feed steam that is oligomerized contains at least 50 wt % olefin. Preferably, the olefin feed stream comprises at least about 55 wt % olefin, more preferably at least about 60 wt % olefin.
In another embodiment, the olefin feed stream comprises less than about 50 wt % paraffin. More preferably, the olefin feed stream comprises less than about 45 wt % paraffin, more preferably less than about 40 wt % paraffin.
The inventors have found that the acid based oligomerization catalysts used in this invention are adversely sensitive to even low levels of oxygenated hydrocarbons in the olefin feed. This sensitivity is demonstrated by a significant reduction in catalyst life in the presence of certain levels of oxygenated hydrocarbons. The exhibited sensitivity is quite unexpected, since it is known that addition of low levels of water (a non-hydrocarbon oxygenate) to the olefin feed can actually increase the catalytic life of the zeolite oligomerization catalysts. See, for example, U.S. Pat. No. 5,672,800 which shows hydration can improve zeolite oligomerization catalyst life.
Examples of oxygenated hydrocarbon to which the acid based oligomerization catalysts are adversely sensitive are alcohols, aldehydes, ketones, ethers and carboxylic acids. Oxygenated hydrocarbons which particularly affect the acid based oligomerization catalysts include methanol, butyl alcohol, dimethyl ether, methyl ethyl ketone, acetic acid, and propionic acid.
In one embodiment of the invention, the olefin feed stream that is to be oligomerized comprises less than 1,000 ppm by weight of the oxygenated hydrocarbon. Preferably, the olefin feed stream that is to be oligomerized comprises less than about 900 ppm by weight of the oxygenated hydrocarbon, more preferably less than about 800 ppm by weight of the oxygenated hydrocarbon.
It is not necessary that the olefin feed stream be completely devoid of oxygenated hydrocarbon. An amount of oxygenated hydrocarbon can be present, so long as it does not significantly adversely affect catalytic life of the oligomerization catalyst. In this regard, an olefin feed stream containing greater than about 500 ppm by weight oxygenated hydrocarbon is tolerable. Preferably, the level is somewhat lower. A lower limit of greater than about 100 ppm by weight is more desirable, with a lower limit of at least about 50 ppm by weight being even more desirable, and a lower limit of at least about 5 ppm by weight being particularly preferred. Lower limits of oxygenated hydrocarbon are not warranted as the oligomerization catalyst can satisfactorily tolerate very low levels, and it is technically difficult to remove oxygenated hydrocarbons to lower levels; particularly when the olefin feed stream is derived from processes such as oxygenate to olefins processes, which will generally contain substantial quantities of oxygenated hydrocarbons in the olefin product.
In another embodiment of the invention, the olefin feed stream that is oligomerized in this invention is predominantly derived from an oxygenate to olefins unit; meaning that at least 50 wt % of the olefin feed, preferably at least 60 wt %, and more preferably at least 70 wt % of the olefin feed, is derived from an oxygenate to olefins unit. Such a feed stream should be low in sulfur, nitrogen and chlorine, to the extent that essentially no pretreatment will be required for removal of such components. In addition, such a feed stream should have a relatively low concentration of paraffins, compared to such sources as olefins from cracked hydrocarbon source. However, such a feed stream will generally contain oxygenated hydrocarbon at a level which would likely adversely impact catalytic life of the zeolite oligomerization catalyst. Therefore, removal of such components are likely required. The benefit in using an oxygenate to olefins stream is that lower levels of inert components, such as propane and butane, are present.
Desirably, the olefin feed stream is obtained by contacting oxygenate with a molecular sieve catalyst. The oxygenate comprises at least one organic compound which contains at least one oxygen atom, such as aliphatic alcohols, ethers, carbonyl compounds (aldehydes, ketones, carboxylic acids, carbonates, esters and the like). When the oxygenate is an alcohol, the alcohol includes an aliphatic moiety having from 1 to 10 carbon atoms, more preferably from 1 to 4 carbon atoms. Representative alcohols include but are not necessarily limited to lower straight and branched chain aliphatic alcohols and their unsaturated counterparts. Examples of suitable oxygenate compounds include, but are not limited to: methanol; ethanol; n-propanol; isopropanol; C4-C20 alcohols; methyl ethyl ether; dimethyl ether; diethyl ether; di-isopropyl ether; formaldehyde; dimethyl carbonate; dimethyl ketone; acetic acid; and mixtures thereof. Preferred oxygenate compounds are methanol, dimethyl ether, or a mixture thereof.
A molecular sieve catalyst is used in this invention in the oxygenate to olefin reaction. Such a molecular sieve is defined as any molecular sieve capable of converting an oxygenate to an olefin compound. Examples of these molecular sieves include zeolites as well as non-zeolites, and are of the large, medium or small pore type. Small pore molecular sieves are preferred in one embodiment of this invention, however. As defined herein, small pore molecular sieves have a pore size of less than about 5.0 Angstroms. Generally, suitable catalysts have a pore size ranging from about 3.5 to about 5.0 angstroms, preferably from about 4.0 to about 5.0 Angstroms, and most preferably from about 4.3 to about 5.0 Angstroms.
Zeolites which are particularly useful as an oxygenate to olefins catalyst include the ZSM type zeolites. Examples of the ZSM type zeolites include ZSM-4, ZSM-5, ZSM-11, ZSM-12, ZSM-13, ZSM-22, ZSM-23, and ZSM-57.
Another type of olefin forming catalyst useful in this invention is one containing a silicoaluminophosphate (SAPO) molecular sieve. Silicoaluminophosphate molecular sieves are generally classified as being microporous materials having 8, 10, or 12 membered ring structures. These ring structures can have an average pore size ranging from about 3.5 to about 15 angstroms. Preferred are the small pore SAPO molecular sieves having an average pore size of less than about 5 angstroms, preferably an average pore size ranging from about 3.5 to about 5 angstroms, more preferably from about 3.5 to about 4.2 angstroms. These pore sizes are typical of molecular sieves having 8 membered rings.
According to one embodiment, substituted SAPOs can also be used in oxygenate to olefin reaction processes. These compounds are generally known as MeAPSOs or metal-containing silicoaluminophosphates. The metal can be alkali metal ions (Group IA), alkaline earth metal ions (Group IIA), rare earth ions (Group IIIB, including the lanthanoid elements: lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium; and scandium or yttrium) and the additional transition cations of Groups IVB, VB, VIB, VIIB, VIIIB, and IB.
Preferably, the Me represents atoms such as Zn, Mg, Mn, Co, Ni, Ga, Fe, Ti, Zr, Ge, Sn, and Cr. These atoms can be inserted into the tetrahedral framework through a [MeO2] tetrahedral unit. The [MeO2] tetrahedral unit carries a net electric charge depending on the valence state of the metal substituent. When the metal component has a valence state of +2, +3, +4, +5, or +6, the net electric charge is between −2 and +2. Incorporation of the metal component is typically accomplished adding the metal component during synthesis of the molecular sieve. However, post-synthesis ion exchange can also be used. In post synthesis exchange, the metal component will introduce cations into ion-exchange positions at an open surface of the molecular sieve, not into the framework itself.
Suitable silicoaluminophosphate molecular sieves include SAPO-5, SAPO-8, SAPO-11, SAPO-16, SAPO-17, SAPO-18, SAPO-20, SAPO-31, SAPO-34, SAPO-35, SAPO-36, SAPO-37, SAPO-40, SAPO-41, SAPO-42, SAPO-44, SAPO-47, SAPO-56, the metal containing forms thereof, and mixtures thereof. Preferred are SAPO-18, SAPO-34, SAPO-35, SAPO-44, and SAPO-47, particularly SAPO-18 and SAPO-34, including the metal containing forms thereof, and mixtures thereof. As used herein, the term mixture is synonymous with combination and is considered a composition of matter having two or more components in varying proportions, regardless of their physical state.
An aluminophosphate (ALPO) molecular sieve can also be included in the oxygenate to olefins catalyst composition. Aluminophosphate molecular sieves are crystalline microporous oxides which can have an AIPO4 framework. They can have additional elements within the framework, typically have uniform pore dimensions ranging from about 3 angstroms to about 10 angstroms, and are capable of making size selective separations of molecular species. More than two dozen structure types have been reported, including zeolite topological analogues. A more detailed description of the background and synthesis of aluminophosphates is found in U.S. Pat. No. 4,310,440, which is incorporated herein by reference in its entirety. Preferred ALPO structures are ALPO-5, ALPO-11, ALPO-18, ALPO-31, ALPO-34, ALPO-36, ALPO-37, and ALPO-46. The ALPOs can also include a metal substituent in its framework. Preferably, the metal is selected from the group consisting of magnesium, manganese, zinc, cobalt, and mixtures thereof. These materials preferably exhibit adsorption, ionexchange and/or catalytic properties similar to aluminosilicate, aluminophosphate and silica aluminophosphate molecular sieve compositions. Members of this class and their preparation are described in U.S. Pat. No. 4,567,029, incorporated herein by reference in its entirety.
The metal containing ALPOs have a three-dimensional microporous crystal framework structure of MO2, AlO2 and PO2 tetrahedral units. These as manufactured structures (which contain template prior to calcination) can be represented by empirical chemical composition, on an anhydrous basis, as:
The metal containing ALPOs are sometimes referred to by the acronym as MeAPO. Also in those cases where the metal �Me� in the composition is magnesium, the acronym MAPO is applied to the composition. Similarly ZAPO, MnAPO and CoAPO are applied to the compositions which contain zinc, manganese and cobalt respectively. To identify the various structural species which make up each of the subgeneric classes MAPO, ZAPO, CoAPO and MnAPO, each species is assigned a number and is identified, for example, as ZAPO-5, MAPO-1 1, CoAPO-34 and so forth.
The silicoaluminophosphate molecular sieve is typically admixed (i.e., blended) with other materials. When blended, the resulting composition is typically referred to as a SAPO catalyst, with the catalyst comprising the SAPO molecular sieve.
Materials which can be blended with the molecular sieve can be various inert or catalytically active materials, or various binder materials. These materials include compositions such as kaolin and other clays, various forms of rare earth metals, metal oxides, other non-zeolite catalyst components, zeolite catalyst components, alumina or alumina sol, titania, zirconia, magnesia, thoria, beryllia, quartz, silica or silica or silica sol, and mixtures thereof. These components are also effective in reducing, inter alia, overall catalyst cost, acting as a thermal sink to assist in heat shielding the catalyst during regeneration, densifying the catalyst and increasing catalyst strength. It is particularly desirable that the inert materials that are used in the catalyst to act as a thermal sink have a heat capacity of from about 0.05 to about 1 cal/g-� C., more preferably from about 0.1 to about 0.8 cal/g-� C., most preferably from about 0.1 to about 0.5 cal/g-� C.
Additional molecular sieve materials can be included as a part of the SAPO catalyst composition or they can be used as separate molecular sieve catalysts in admixture with the SAPO catalyst if desired. Structural types of small pore molecular sieves that are suitable for use in this invention include AEI, AFT, APC, ATN, ATT, ATV, AWW, BIK, CAS, CHA, CHI, DAC, DDR, EDI, ERI, GOO, KFI, LEV, LOV, LTA, MON, PAU, PHI, RHO, ROG, THO, and substituted forms thereof. Structural types of medium pore molecular sieves that are suitable for use in this invention include MFI, MEL, MTW, EUO, MTT, HEU, FER, AFO, AEL, TON, and substituted forms thereof. These small and medium pore molecular sieves are described in greater detail in the Atlas of Zeolite Structural Types, W. M. Meier and D. H. Olsen, Butterworth Heineman, 3rd ed., 1997, the detailed description of which is explicitly incorporated herein by reference. Preferred molecular sieves which can be combined with a silicoaluminophosphate catalyst include ZSM-5, ZSM-34, erionite, and chabazite.
The catalyst composition, according to an embodiment, preferably comprises from about 1% to about 99%, more preferably from about 5% to about 90%, and most preferably from about 10% to about 80%, by weight of molecular sieve. It is also preferred that the catalyst composition have a particle size of from about 20 microns to about 3,000 microns, more preferably from about 30 microns to about 200 microns, most preferably from about 50 microns to about 150 microns.
The catalyst can be subjected to a variety of treatments to achieve the desired physical and chemical characteristics. Such treatments include, but are not necessarily limited to hydrothermal treatment, calcination, acid treatment, base treatment, milling, ball milling, grinding, spray drying, and combinations thereof.
A preferred catalyst of this invention is a catalyst which contains a combination of SAPO-34, and SAPO-18 or ALPO-18 molecular sieve. In a particularly preferred embodiment, the molecular sieve is a crystalline intergrowth of SAPO-34, and SAPO-18 or ALPO-18.
To convert oxygenate to olefin for use as olefin feed, conventional reactor systems can be used, including fixed bed, fluid bed or moving bed systems. Preferred reactors of one embodiment are co-current riser reactors and short contact time, countercurrent free-fall reactors. Desirably, the reactor is one in which an oxygenate feedstock can be contacted with a molecular sieve catalyst at a weight hourly space velocity (WHSV) of at least about 1 hr−1, preferably in the range of from about 1 hr−1 to 1000 hr−1, more preferably in the range of from about 20 hr−1 to about 1000 hr−1, and most preferably in the range of from about 20 hr−1 to about 500 hr−1. WHSV is defined herein as the weight of oxygenate, and hydrocarbon which may optionally be in the feed, per hour per weight of the molecular sieve content of the catalyst. Because the catalyst or the feedstock may contain other materials which act as inerts or diluents, the WHSV is calculated on the weight basis of the oxygenate feed, and any hydrocarbon which may be present, and the molecular sieve contained in the catalyst.
Preferably, the oxygenate feed is contacted with the catalyst when the oxygenate is in a vapor phase. Alternately, the process may be carried out in a liquid or a mixed vapor/liquid phase. When the process is carried out in a liquid phase or a mixed vapor/liquid phase, different conversions and selectivities of feed-to-product may result depending upon the catalyst and reaction conditions.
The oxygenate to olefins process can generally be carried out at a wide range of temperatures. An effective operating temperature range can be from about 200� C. to about 700� C., preferably from about 300� C. to about 600� C., more preferably from about 350� C. to about 550� C. At the lower end of the temperature range, the formation of the desired olefin products may become markedly slow. At the upper end of the temperature range, the process may not form an optimum amount of product.
Olefins obtained by cracking hydrocarbon streams can also be used to form the olefin feed stream of this invention. It is preferable, however, that such olefins be combined with the olefin product of the oxygenate conversion reaction. This is because the olefins obtained by a cracking process are generally high in non-reactive hydrocarbon components such as alkanes, are high in branchiness, and are high in other undesirable by-products such as sulfur, which can cause conversion problems in the higher olefin reaction process. Therefore, additional purification of such a stream would be needed.
The olefin feed of this invention has a substantially reduced sulfur, nitrogen and/or chlorine content. According to one embodiment, the olefin feed also contains isoolefin at a concentration that does not substantially adversely affect the linear quality of dimerized or oligomerized product. Such product contains enough n-olefin and mono-branched mono-olefin to provide derivative products, particularly esters, that are highly desirable for industrial end uses. Ester derivatives from the dimer and oligomer products of this invention will be particularly suitable for use as plasticizers.
The sulfur content of the olefin feed of this invention should be sufficiently low such that the activity of the catalyst used to form the olefin dimer or oligomer is not substantially inhibited. Preferably, the sulfur content in the olefin feed is not greater than about 1 ppm; more preferably, not greater than about 0.5 ppm; and most preferably, not greater than about 0.3 ppm by weight, calculated on an atomic basis.
The nitrogen content of the olefin feed of this invention should also be sufficiently low such that the catalytic activity of the catalyst used to form the olefin dimer or oligomer is not substantially inhibited. Preferably, the nitrogen content in the olefin feed is not greater than about 1 ppm; more preferably, not greater than about 0.5 ppm; and most preferably, not greater than about 0.3 ppm by weight, calculated on an atomic basis.
The chlorine content of the olefin feed of this invention should also be sufficiently low such that the catalytic activity of the catalyst used to form the olefin dimer or oligomer is not substantially inhibited. Preferably, the chlorine content in the olefin feed is not greater than about 0.5 ppm; more preferably, not greater than about 0.4 ppm; and most preferably, not greater than about 0.3 ppm by weight, calculated on an atomic basis.
It is also desirable, according to one embodiment, that the olefin feed stream of this invention be high in linear mono-olefin content so as to maintain a sufficiently high conversion to higher olefin product having few branches. Preferably, the olefin feed stream comprises at least about 50 wt % linear monoolefin, more preferably at least about 60 wt % linear mono-olefin; and most preferably at least about 70 wt % linear mono-olefin. Preferably, the linear monoolefin is a C2 to C6 linear mono-olefin and has a C6 and higher hydrocarbon content of not greater than about 20 wt %; more preferably, not greater than about 15 wt %; and most preferably, not greater than about 10 wt %.
The olefin feed streams of this invention are contacted with the acid based oligomerization catalyst in order to form desirable dimer and/or oligomer products. As used herein, dimerization and oligomerization processes are considered interchangeable terms. The processes are also known as higher olefins processes. Dimerization processes, oligomerization processes and higher olefins forming processes are all phrases that define the dimerization and/or oligomerization of light olefins, particularly C3-C6 olefins, to form a dimer or oligomer product, the product also referred to as a higher olefin.
Conventional processes for removing oxygenated hydrocarbons from olefin streams can be used to produce the olefin feed stream used in this invention. Such methods include water and alcohol washing, caustic scrubbing, distillation, extractive distillation and fixed bed adsorption. Other desirable methods, such as those found in Kirk-Othmer Encyclopedia of Chemical Technology, 4th edition, Volume 9, John Wiley & Sons, 1996, pg. 894-899, the description of which is incorporated herein by reference, can also be used. In addition, purification systems such as that found in Kirk-Othmer Encyclopedia of Chemical Technology, 4th edition, Volume 20, John Wiley & Sons, 1996, pg. 249-271, the description of which is also incorporated herein by reference, can be used.
In one embodiment of the invention, olefin feed streams that are oligomerized according to this invention can be derived from a main olefin source and treated to reduce oxygenated hydrocarbon content. The treated olefin stream can then be further separated to produce an olefin feed of a particularly preferred range, e.g., C2 to C6 olefins.
In another embodiment of the invention, the olefin feed stream that is to be oligomerized is separated according to a particularly preferred range, and the separated olefin feed is treated to reduce oxygenated hydrocarbon. The order of separation and/or treatment to reduce oxygenated hydrocarbon content is not critical to the invention.
In another embodiment of the invention, acid based oligomerization catalyst life, particularly the life of zeolite oligomerization catalysts are increased by hydrating the olefin feed stream prior to contacting the stream with the catalyst. This means that an amount of water effective in substantially increasing catalyst life is added. Preferably, water is added to the olefin feed stream such that the stream comprises from about 0.05 weight percent to about 2 weight percent water. More preferably, water is added to the olefin feed stream such that the stream comprises from about 0.1 weight percent to about 1 weight percent water. The desired proportion of water may be incorporated by saturating the feed at an appropriate temperature, e.g., from about 25� C. to about 60� C., or by injecting water through a pump.
The oligomerization reaction process can take place at any temperature effective in oligomerizing olefin feed to oligomer product. In general, the reaction takes place at a temperature of from about 170� C. to about 300� C., preferably from about 170� C. to about 260� C., and most preferably from about 180� C. to about 260� C.
Operating pressures are not critical to the oligomerization reaction. In general the reaction process is carried out at a pressure of from about 5 MPa to about 10 MPa, preferably from about 6 MPa to about 8 MPa.
Flow of olefin feed through the reactor should be sufficient to carry out a reasonably high conversion, but not so low that there are significant amounts of undesirable side reactions. In general, the reaction is carried out at a weight hourly space velocity (WHSV) of from about 0.1 hr−1 to about 20 hr−1, preferably from about 1 hr−1 to about 10 hr−1, and most preferably from about 1.5 hr−1 to about 7.5 hr−1.
Following the oligomerization reaction, the higher olefin product is optionally recovered, and further converted to desirable derivative products. These derivative products can be paraffin mixtures, obtained by conventional hydrogenation processes and optional blending and/or additional distillation. The paraffin mixtures can be used as hydrocarbon fluids and/or solvents in many applications, including paints and coatings, process fluids, metal cleaning, dry cleaning, cosmetics, pharmaceuticals, agrochemicals, degreasing, aerosol propellants, adhesives, cleaners, inks, and other industrial and household products.
Other higher olefins derivatives include thiols (often called mercaptans) or sulfides, which are produced by reacting with a sulfur compound. These are valuable starting materials for agricultural chemicals, pharmaceuticals, cosmetic ingredients, antioxidants, fragrance components and polysulfides. They are also used as polymerization regulators in rubber and plastics manufacture.
Examples of other derivatives include alkylated aromatics, using conventional alkylation processes. The alkylated aromatics can be further processed to their lubricant components or surfactant derivatives, or used as a hydrocarbon fluid as is.
A particularly desirable conversion process for higher olefins is carbonylation in general or hydroformylation in particular. These processes lead to various derivatives, including esters, aldehydes, and alcohols. An overview of catalysts and reaction conditions of hydroformylation processes is given for example by Beller et al. in Journal of Molecular Catalysis, A104 (1995), pages 17-85, the details of which are incorporated herein by reference. See also Ullmanns Encyclopedia of Industrial Chemistry, Vol. A5 (1986), pages 217 to 233; which is also incorporated herein by reference. Further description is found in J.Falbe, Carbon Monoxide in Organic Synthesis, 1967; and J.Falbe, New Synthesis with Carbon Monoxide, 1980.
Hydroformylation involves the contacting of the higher olefin product, carbon monoxide and hydrogen with the hydroformylation catalyst or its precursor. Hydroformylation catalysts are organometallic complexes of the metals of Group VIII of the periodic system, optionally used in combination as bior tri-metallic systems, and optionally with salts of other metals as promoters, for example tin chloride. The catalytic organometallic complexes are combinations of catalytic metals with various ligands. Preferred metals are cobalt, rhodium and palladium.
The organometallic catalyst can be introduced as the active organometallic complex, or the complexes can be made in situ from catalyst precursors and ligands introduced into a reaction zone. Suitable catalyst precursors include, for example, the respective metal hydrides, halides, nitrates, sulfates, oxides, sulfides and salts of organic acids. Such acids include formates, acetates, or heavier alkylcarboxylic acids such as oleates or naphthenates. Other organic acids which can be used include alkylsulfonic or arylsulfonic acids.
Particularly desirable complexes for the hydroformylation of the higher olefins of this invention are the carbonyl compounds of the metals mentioned, as well as those containing amines, triorganic derivatives of phosphorous, arsenic or antimony, the respective oxides of these derivatives, optionally functionalized to make them soluble in phases that under certain conditions can be separated from the organic reactor liquid.
Hydroformylation is desirably carried out at a temperature ranging from about 40� C. to about 220� C. Preferred is a temperature ranging from about 80� C. to about 200� C.; particularly about 90� C. to about 180� C.
Hydroformylation can be carried out at conventional hydroformylation pressure ranges. In general, hydroformylation is acceptable at a pressure range of from about 1 to about 400 bar gauge. Medium and high pressure ranges are preferred ranges. In general, medium and high pressure ranges are considered to be in the range of about 40 to about 400 bar gauge, more specifically in the range of about 50 to about 320 bar gauge. Within these general pressure ranges CO-liganded catalyst processes are particularly useful.
A high pressure range is generally considered in the range of about 175 to about 400 bar gauge, more desirably about 190 to about 310 bar gauge. CO-liganged rhodium and cobalt catalyst processes are particularly useful in these high pressure ranges.
A medium pressure range is generally considered to be in the range of about 40 to about 175 bar gauge, more desirably about 50 to about 150 bar gauge, and with certain catalysts it is desirable to be within a range of from about 60 to about 90 bar gauge. As an example, a triphenylphosphineoxide (TPPO)-liganded rhodium catalyst is particularly desirable in the range of from about 50 to about 150 bar guage. As another example, a trialkylphosphine-liganded cobalt catalyst is particularly desirable in the range of from about 60 to about 90 bar gauge.
Hydroformylation can also be carried out in low pressure ranges. In general, the low pressure range will be in the range of from about 5 to about 50 bar gauge, although a pressure range of from about 10 to about 30 bar gauge is particularly useful. An example of a hydroformylation catalyst which is particularly useful in the low pressure range is phosphine-liganded rhodium, more particularly triphenylphosphine-liganded rhodium.
Other hydroformylation catalysts can be used within the pressure ranges described. Such catalysts are described in Kirk-Othmer, 4th Edition, Volume 17, �Oxo Process,� pages 902-919 and Ullman's Encyclopedia of Industrial Chemistry, 5th Edition, Volume A18, �Oxo Synthesis,� pages 321-327, the detailed descriptions of each being incorporated herein by reference.
It is desirable in some instances that hydroformylation be carried out at a carbon monoxide partial pressure not greater than about 50% of the total pressure. The proportions of carbon monoxide and hydrogen used in the hydroformylation or oxo reactor at the foregoing pressures are desirably maintained as follows: CO from about 1 to about 50 mol %, preferably from about 1 to about 35 mol %; and H2 from about 1 to about 98 mol %, preferably from about 10 to about 90 mol %.
The hydroformylation reaction is conducted in a batch mode according to one embodiment. Alternatively, the hydroformylation reaction can occur on a continuous basis. In a continuous mode, a residence time of up to 4 hours is useful. If a plurality of reactors is employed, a residence time as short as 1 minute is advantageous. Alternatively a residence time is in the range of from about � to about 2 hours is useful.
Since the hydroformylation process of the invention takes place in the liquid phase and the reactants are gaseous compounds, a high contact surface area between the gas and liquid phases is desirable to avoid mass transfer limitations. A high contact surface area between the catalyst solution and the gas phase is obtainable in a variety of ways. For example and without limitation, contact surface area between the gaseous reactants and the liquid phase is obtained by stirring in a batch autoclave operation. In a continuous operation, the olefin feed stream of one embodiment is contacted with catalyst solution in, for example, a continuous-flow stirred autoclave where the feed is introduced and dispersed at the bottom of the vessel, preferably through a perforated inlet. Good contact between the catalyst and the gas feed is obtainable by dispersing a solution of the catalyst on a high surface area support. Such a technique is commonly referred to as supported liquid phase catalysis. The catalyst is provided as part of a permeable gel.
The hydroformylation reaction is performed in a single reactor according to one embodiment. Examples of suitable reactors are found in U.S. Pat. Nos. 4,287,369 and 4,287,370 (Davy/UCC); U.S. Pat. No. 4,322,564 (Mitsubishi); U.S. Pat. No. 4,479,012 and EP-A-114,611 (both BASF); EP-A-103,810 and EP-A-144,745 (both Hoechst/Ruhrchemie); and U.S. Pat. No. 5,763,678 (Exxon). Two or more reactor vessels or reactor schemes configured in parallel are used in another embodiment. In addition, a plug flow reactor design, optionally with partial liquid product backmixing, provides an efficient use of reactor volume.
It is preferred, according to one embodiment, that the hydroformylation reaction be carried out in more than one reaction zone or vessel in series. Suitable reactor configurations are disclosed, for example, by Fowler et al in British Patent Specification No. 1,387,657, by Bunning et al in U.S. Pat. No. 4,593,127, by Miyazawa et al in U.S. Pat. No. 5,105,018, by Unruh et al in U.S. Pat. No. 5,367,106. and by Beckers et al. in U.S. Pat. No. 5,763,678. Examples of individual hydroformylation reactors can of the standard types described by Denbigh and Turner in Chemical Reactor Theory ISBN 0 521 07971 3, by Perry et al in Chemical Engineers' Handbook ISBN 0-07-085547-1 or any more recent editions, e.g., a continuous stirred tank or a plug flow reactor with adequate contact of the gas and the liquid flowing through the reactor. Advantageously these plug flow reactor designs or configurations include ways of partial backmixing of the reactor product liquid, as explained, for example, by Elliehausen et al in EP-A-3,985 and in DE 3,220,858.
Hydroformylated products have utility as intermediates in the manufacture of numerous commercially important chemicals, with the invention further providing processes in which hydroformylation is followed by reactions producing such chemicals. The reaction products will typically be a mixture of oxygenated compounds, since the higher olefin components used to make the products will generally include a mixture of components. The higher olefin components are generally a mixture of components, because the olefin feed stream that is used to make the oligomeric olefin product will generally include a mixture of olefins. However, the resulting hydroformylation product stream will generally be higher in linearity as a result of the high degree of linearity of the oligomeric olefin and olefin compositions used upstream of the hydroformylation reaction process.
Either in their pure form, or as part of the mixture in the hydroformylation product, aldehydes which are produced are optionally aldolized, a term which includes the dehydration of the aldol condensate to form an unsaturated aldehyde. This aldolization can be performed with the other aldehydes present in the stream, or with aldehydes that were prepared separately and are added to the original aldehyde or hydroformylation product stream.
Aldol product is optionally hydrogenated to the corresponding alcohol mixture. If desired, the unsaturated aldehyde mixture from aldolization can be selectively hydrogenated to form the saturated aldehyde mixture. Any of the saturated aldehyde mixtures, either as made by hydroformylation or by selective hydrogenation of an aldol product, can have special value when they are oxidized to their corresponding carboxylic acids, or condensed with formaldehyde to polyols, or with ammonia to imines which can be hydrogenated to amines. The acids and polyols are valuable intermediates for esters, polyol esters, metal salts, amides, and again for imines and amines.
Under circumstances where the olefin feed is ultimately derived from a low-value feedstock like natural gas, i.e., in cases where methane from natural gas is converted to methanol and the methanol to olefin, the products or product mixtures may have value as liquid transportable fuels, optionally after dehydration to the olefin, and if desired hydrogenation to a paraffin or paraffinic mixture. Particularly valuable compositions produce according to this invention are isononyl alcohol mixtures, made by hydroformylation and hydrogenation of octene mixtures. The invention also provides a valuable process for the manufacture of isooctanoic acid, wherein the aldehyde from hydroformylation of a heptene mixture is separated from the hydroformylation product and subsequently oxidized.
In another embodiment of the invention, the hydroformylation products of this invention are optionally hydrogenated to saturated alcohols. Formation of a saturated alcohol may be carried out, if desired, in two stages through a saturated aldehyde, or in a single stage to the saturated alcohol, in which case it is desirable to form a saturated aldehyde as an intermediate. The alcohols are then optionally esterified, etherified, or formed into acetals or carbonates, which can be used as plasticizers, surfactants or synthetic lubricants. The esters and ethers of the invention, or produced by the process of the invention, are suitable for use as solvents, paint coalescers, plasticizers, adhesives, surfactants, viscosity index improvers, synthetic lubricants, flame retardants, lubricant components, anti-wear agents, hydraulic fluids, cetane improvers, drilling fluids, thermoplastic and textile processing aids, polymer, especially vinyl chloride polymer, stabilizers, polymerizable monomers and fragrances.
Esterification is accomplished by reacting the alcohols of this invention with acids or anhydrides. The reaction process desirably takes advantage of conventional processes. In these conventional processes, it is desirable to react the alcohols and acids at elevated temperatures and pressures, and to drive the reaction toward completion by removing water that is produced as a by-product.
Catalysts may be employed in the esterification reaction. Suitable catalysts include, for example, titanium containing catalysts, e.g., a tetraalkyl titanate, in particular tetra-iso-propyl or tetraoctyl ortho titanate, or sulphonic acid containing catalysts, e.g., p-toluene sulphonic acid or methylsulphonic acid. Also sulphuric acid catalyst may be used. Alternatively, the esterification reaction may be preformed without the addition of a dedicated catalyst.
Catalyst present in the esterification reaction product may be removed by alkali treatment and water washing. Advantageously, the alcohol is used in slight, e.g., from 10 to 25%, molar excess relative to the number of acid groups in the acid.
The acid of the ester may be inorganic or organic; if the latter, a carboxylic acid is preferred. Aromatic acids or their anhydrides are preferred for plasticizer manufacture, although aliphatic acids are also employed. Additional examples of acids include, acetic, propionic, valeric, isovaleric, n-heptanoic, noctanoic, n-decanoic, neodecanoic, lauric, stearic, iso-stearic, oleic, erucic, succinic, phthalic (1,2-benzenedicarboxylic), isophthalic, terephthalic, adipic, fumaric, azelaic, 2-methylpentanoic, 2,4-dimethylheptanoic, 2,4,6-trimethylnonanoic, sebacic, benzoic, trimellitic, pyromellitic, acrylic, methacrylic, tall oil, monobasic or dibasic cyclohexanoic, naphthenic and naphthalene-type acids, carbonic, nitric, sulphuric, phosphoric and phosphorous and their thioanalogous, acids and C6 to C13 oxo and neo acids. The esters of the C9 and especially the C12 alcohols with oxo and neo acids are especially useful as drilling fluids and power transmission fluids. Phosphate esters are particularly desirable as flame retardants; while phosphite esters provide vinyl chloride polymer stabilizers.
Esters with monobasic and dibasic acids are preferred for lubricants and lubricant components. Advantageously the resulting esters contain from 15 to 40 carbon atoms. Adipates, azelates, and phthalates are especially preferred for lubricant manufacture. Esters with unsaturated carboxylic acids, e.g., with acrylic and methacrylic acid, provide polymerizable monomers, suitable as sole or comonomer in thermoplastics manufacture, or in polymers used in or as adhesives, VI improvers, and coating resins.
The esters of the invention may be used as a plasticizer for numerous polymers. Examples include cellulose acetate; homo- and copolymers of aromatic vinyl compounds e.g., styrene, or of vinyl esters with carboxylic acids e.g., ethylene/vinyl acetate copolymers; halogen-containing polymers, especially vinyl chloride homo- and copolymers, more especially those copolymers with vinyl esters of carboxylic acids, esters of unsaturated carboxylic acids e.g., methacrylates, and/or olefins; nitrile rubbers; and post-chlorinated vinyl chloride polymers. Poly(vinyl chloride) is of particular interest.
The proportion of plasticizer ester to polymer may vary within wide limits. A desirable range is from about 10 to about 200 parts by weight per 100 parts of polymer, preferably from about 20 to about 100 parts per 100 parts of polymer.
The esters of the invention may be used alone as plasticizer, or in admixture with one another, or in admixture with other plasticizers, for example, dibutyl, dipentyl, dihexyl, diheptyl, dioctyl, dinonyl, didecyl, diundecyl, didodecyl, ditridecyl phthalates, trimellitates or adipates, or butyl benzyl phthalate, or mixtures thereof. They may also, or instead, be used with a secondary plasticizer, e.g., a chlorinated paraffin, Texanol isobutyrate, or a processing oil. If used in admixture, it is the total proportion of plasticizer that is advantageously within the ranges given above.
The plasticized polymeric compositions of the invention may be made up in numerous forms and have various end-uses. For example, they may be in the form of a dryblend, a paste, or a plastisol, depending on the grade of the resin employed. They may be used, for example, as coatings, in dipping, spraying, injection or rotational molding, extrusion, or as self-supporting films and sheets, and may readily be foamed. End uses include flooring materials, wall coverings, molded products, upholstery materials, leather substitutes, electrical insulation, especially wire and cable, coated fabrics, toys, and automobile parts.
The invention also provides a composition comprising an ester of the invention and a refrigerant, especially a fluorocarbon refrigerant, and more especially HFC 32 (difluoromethane) or HFC 134a (1,1,1,2-tetrafluoroethane). More especially, the invention provides such a composition also comprising at least one of a hydrolytic stability enhancer, e.g., a hindered phenol or an aromatic amine, an antioxidant, corrosion inhibitor, and a metal deactivator.
The following examples represent various embodiments of the invention, within the overall scope of the invention as described in the claims.
An olefin feed comprising 64 wt % butenes and 35 wt % butane, the balance comprising propane and propylene was hydrated by passing the olefin feed at a temperature of about 39� C. through a thermostated water saturator prior to introducing the feed into an oligomeriztion reactor containing ZSM-22. The hydrated feed, which contained 600 ppm by weight water, was then contacted with the ZSM-22 in the reactor to determine catalyst life at 92% conversion. The results are shown in the FIGURE.
Acetic acid was added to a portion of the hydrated olefin feed in Example 1 to obtain an acetic acid concentration of 300 ppm by weight. The olefin feed was then contacted with ZSM-22 catalyst in an oligomerization reactor to determine catalyst life at 92% conversion. The results are shown in the FIGURE.
Butanol and methyl ethyl ketone (MEK) was added to an olefin feed comprising 64 wt % butenes and 35 wt % butane, the balance comprising propane and propylene to obtain an olefin feed stream containing 2 wt % butanol and 2 wt % MEK. The resulting olefin feed stream was then contacted with ZSM-22 in an oligomerization reactor to determine catalyst life at 92% conversion. The results are shown in the FIGURE.
The data of Examples 1-3, as shown in the FIGURE, demonstrate that oxygenated hydrocarbon can adversely affect catalyst life of zeolite oligomerization catalyst.
Having now fully described this invention, it will be appreciated by those skilled in the art that the invention can be performed within a wide range of parameters within what is claimed, without departing from the spirit and scope of the invention.
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School is about the right size. Learning seems to take place. Lots of opportunities.
This school is great! I am genuinely proud to be a new albany bulldog! The school spirit is amazing and the atmosphere is awesome. It is a small town so of course there are going to be cliques, but try finding a school that doesn't have them. Even though students have their own 'people they hang out with' everyone is nice to each other reguardless if you're the school jock or a member of the band. We students come together and will always have a good time no matter what other background we may come from. The school is great and I can't imagine going to any other school. The teachers really care about you and the staff really wants to make NAHS a fun, educational, and healthy school to attend. It is the perfect size; not too big, but not too small. NAHS is perfect go dogs!
We have been very happy with New Albany High School since my son started their this year. We moved into this community in the summer before school started and did not know what to expect from the school. However, we knew it had a 5-star rating. The principal and counselor showed an immediate interest in helping our son make the transition to a new school, and we were very impressed when we met the teachers. They all seemed very well educated in their subjects, and they let us know exactly what was expected for their class. I appreciated the syllabi we received for most of the classes so we knew what to expect.
As a former student, I can honestly say that New Albany High School is a great place to go. The school pride found at New Albany is unparalled by any school in the area. New Albany also has excellent academics. I had a 3.5 in high school and I now have a 3.7 in college. New Albany High School prepared me to succeed.
NAHS is blessed to not be without many of the problems you commonly see in other schools. There is strong community support and involvement, high parental involvement and access to administration. All schools have cliques, but there is something for everybody: Air Force ROTC, Debate, a great Band program, an adjacent Vocational/Technical School, state-champion Athletic teams (Basketball, Softball, Tennis), strong Fine Arts program, Honors program, Journalism, Peps club, you name it. The facilities' recent upgrades include new science wing, band hall, library, indoor baseball/softball building, football stadium renovations. The technology is sufficent and improving. Teachers range from bad to excellent and dedicated, mostly good, some top notch. There is a security guard present and I think most discipline problems are handled fairly. Good administration and school board. Folks are generally very proud of the school, and students and graduates are proud to be from NAHS.
I am currently a freshman at this school, and in my opinion, it's great. This is also my first year being a bulldog, and compared to my last school, New Albany High School is 100% better. I'd heard the rumors of everybody being snobby up here, but in reality, it's not. There are preps, of course, but they're not obnoxious or anything. I have to admit the faculty is a little more leniant on the students with more distinguished families, but you'll find that sort of thing at any school. The school spirit is amazing, though. And it's just the right size- not too big, not too small. Overall, a great school.
As a student at New Albany High School, I can honestly say I love being a NA dog! There is something about the atmosphere at this school that is so exciting. The school spirit is outstanding; if you don't believe me, just come to a football or basketball game and see for yourself. I mean where else can you find an FRA student section as devoted as ours? Many different groups of students are represented at this school which makes for a very diverse yet close student body. I know some people consider this school bad or the people snobby, but until you really get to know people, that conclusion can't be justified. Anyway, I highly commend this all-American school for its academic excellence and great Bulldog spirit! Lets put away our differences and help make this school even better!
I graduated from NAHS last year (2003) and I believe it is one of the best schools around. As a person of color, I don't think that it was that prejudice, as I saw in some other reviews. There is going to be racism no matter where you go. The school is based a lot on who knows who, but it is a small town so what do you expect? If I had to go through it all over again...there would be no doubt in my mind that I would go to NAHS. It has high standards in education and sports, which now even in college I don't see that much of. The best times in my life was when I attended NAHS.
My child has been at NAHS for 3 years and she is involved academically and athletically. This school is very 'clickish'. Everything depends on who you are and how much money you have. They do not welcome outsiders at all. That doesn't include everyone, there are a few people that are genuine and really care, but the majority only cares about what family you are from and how much money your parents make. Alot of the families and students are very racist and are completely close minded. To be such a small town most of the people there act like they really have something to be proud of and there is nothing there! No jobs, no decent housing and very few really genuine people. Take my advise and keep on looking elsewhere!
Every one does not do good on state test they try to get them to drop out of school. that is one of the reason because when my test scores came back not to good they started calling my momma's and keep tring to her sign the papers so they could get me in GED that was worst mastake I have ever made
It is a very good school.
New Albany High School is an average school. The cirriculum and teacher quality is far below fair. I am a current student at NAHS. From my three year experience at this school, I have realized that this school cares soley about who you are related to and your family's income. I stress that if you are of any ethnic background depart from caucasion exclude this school from any thought of attendance. Although these feelings are expressed at 90 percent of the staff it does honestly exclude the principal.
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201 Hwy 15 North
New Albany, MS 38652
Phone: (662) 534-1805
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Home Public Sector Projects Social Benefits
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Project Status
The IPSASB deferred further work on the project in 2008, pending the development of the Conceptual Framework. The development of a definition of a liability is particularly relevant to this project. Recommended Practice Guideline (RPG) 1, Reporting on the Long-Term Sustainability of an Entity's Finances was issued in July 2013. The recommendations in this RPG cover social benefits. The IPSASB agreed to restart the project in 2013 and approved the project brief in September 2013.
Objective(s) of project
Governments and public sector entities provide constituents with social benefits in non-exchange transactions. The objective of the project is to identify the circumstances and manner in which expenses and liabilities of certain social benefits of governments arise. The project will also consider how they should be reflected in the financial statements.
The development of a new standard (or standards) specifying the recognition, measurement and presentation of certain social benefits provided to beneficiaries in non-exchange transactions. The standard or standards will cover cash transfers and the provision of individual goods and services.
For many governments and public sector entities, the provision of social benefits in non-exchange transactions is a highly significant part of their operations. The project aims to determine accounting requirements for these social benefits.
Issues the project intends to consider include (but are not necessarily limited to):
- Defining social benefits and their sub-categories;
- Determining the conceptual approach or approaches to be applied;
- Determining when a liability and an expense should be recognized;
- Measurement of liabilities; and
- Presentation.
Task Force progress / Board discussions to date
June 2014: The IPSASB discussed an Issues Paper and chapters of a draft Consultation Paper:
Structure of the Consultation Paper
The IPSASB agreed that:
- The summary of social benefits programs in various jurisdictions should be presented before the discussion on the scope of the project;
- There should be a section of the Consultation Paper dealing with the implications of the Conceptual Framework on the project;
- There should only be one chapter per option.
If further options are identified, additional chapters will be included that discuss these options. Additional options would need to include new principles rather than discussing the accounting treatment in specific jurisdictions.
Consistency with Government Finance Statistics (GFS)
The GFS definition of social benefits includes exchange transactions. The IPSASB agreed that the scope of the project should exclude social benefits that are covered in existing IPSASs (employee benefits and financial instruments) but should not exclude other social benefits provided through exchange transactions.
Collective Goods and Services
The IPSASB confirmed its previous decision that the scope of the project should exclude collective goods and services. In doing so, Members noted that the distinction between collective and individual goods and services was not always clear cut.
Phased Approach
The IPSASB agreed that the Consultation Paper should address concepts and principles and seek respondents' views as to whether these were equally applicable to cash transfers and social transfers in kind. Decisions on the approach to developing an ED would be taken following an analysis of the results of the consultation.
The IPSASB agreed that the definitions and classifications in the project should align with those in GFS as far as possible. The definitions in the draft CP were generally supported. "Social insurance" will also be defined. References to benefits being "dependent on contributions" should be amended to "evidenced by contributions".
Option 1 – Obligating Events
The IPSASB agreed that this option should be more closely aligned with the Conceptual Framework and its definitions.
The IPSASB noted that whether an obligating event occurs earlier for a contributory program may depend on the program. The information needs may be different for contributory programs.
At this stage, the Consultation Paper will be seeking respondents' views, and should include all factors that may impact on recognition.
Option 1 – Measurement
The IPSASB supported the use of the cost of fulfillment. Members also commented that some social insurance programs use reinsurance and hence the cost of release may be appropriate for some programs. Members noted that assumption price is likely to be relevant to the social insurance model.
The IPSASB agreed that the reference to including assets in the measurement of a program's financial position should be expanded to include the discussion as to whether assets and liabilities should be shown net or gross, and whether the expected return on the assets should impact the discount rate used for the liability.
March 2014: The IPSASB considered an Issues Paper on Social Benefits, and noted the work that had been undertaken previously on this topic. Members agreed that the preliminary research should include national practices, national standards, and discussion papers issued by national standard setters. The IPSASB noted that GFS reporting guidelines are introducing compulsory supplementary tables on social benefits from 2017.
The IPSASB considered the scope of the project. The approved project brief excluded collective goods and services but included individual goods and services and cash transfers. Members identified the main options for the scope of the project as:
- A wider scope including collective goods and services (or even all non-exchange expenses);
- Retaining the scope in the project brief; and
- A narrower scope that only includes cash transfers.
Following discussion, the IPSASB agreed that the Consultation Paper (CP) should:
1) Discuss the scope of the project.
2) Include a Preliminary View that there should be two phases to the project, with the first phase considering cash transfers only and the second dealing with individual goods and services; the two phases should run sequentially rather than in parallel.
3) Include proposals regarding the current scope exclusion in IPSAS 19.
4) Include an explanation for the exclusion of collective goods and services.
The IPSASB agreed that the three theoretical approaches identified in the Issues Paper (IPSAS 19 basis; 'grand' executory contract; and insurance contract) should be included in the CP. Members did not identify any further approaches. The IPSASB noted that the different approaches addressed different perspectives, and that it may be appropriate to use a combination of the different approaches. The IPSAS 19 approach provides information about present obligations. The 'grand' executory contract approach provides information on the social contract between service recipients and the reporting entity. The insurance contract approach could provide information on social insurance schemes. The provision of social benefits through funds does not raise any additional issues regarding the recognition of a liability. However, the CP will need to consider the circumstances in which consolidation might be required.
The IPSASB agreed that detailed presentation requirements should not be included in the CP. Instead, the paper should focus on establishing what information was required to meet the objectives of financial reporting and users' information needs, in line with the qualitative characteristics and constraints.
The IPSASB considered the issues in respect of each theoretical basis listed in the Issues Paper. It agreed these should be included in the CP. The IPSASB agreed that the CP should seek to align with the definitions and categorizations used in GFS. Alignment with the GFS approach to recognition could only be addressed once responses to the CP had been received and considered.
September 2013: The IPSASB considered a project brief on accounting for social benefits. The project brief highlighted the considerable amount of work that the IPSASB (and its predecessor, the Public Sector Committee) had carried out on social benefits prior to the deactivation of the project in 2008. The outputs included an Invitation to Comment, Accounting for Social Policies of Governments, and Consultation Paper, Social Benefits: Issues in Recognition and Measurement. It was noted that the IPSASB had been developing proposals for an ED based on a modified due and payable approach, but that this approach had been reevaluated in late 2006. The project had been deactivated in 2008, because of the linkage of key areas with the Elements and Recognition phase of the Conceptual Framework project, particularly the definitions of an asset and a liability.
The IPSASB considered a view that the scope of the project should be narrow and exclude what had been termed collective goods and services ( for example, defense. policing and, criminal justice) where there had been virtual unanimity amongst consultation respondents and IPSASB members that, if a present obligation arises at all, this is not prior to the delivery of services. The IPSASB explored an alternative view that the project should be broad in scope and address all expenses arising from non-exchange transactions, rather than just those related to social benefits. The IPSASB acknowledged the rationale for a broader scope project, but in view of the importance of addressing a key area of the operations of many governments and other public sector entities it was decided to limit the scope of the project to social benefits. Collective goods and services will not be within the definition of social benefits.
In light of the considerable work carried out in this area the IPSASB considered whether it is necessary to develop a Consultation Paper rather than going straight to ED stage. Going straight to ED stage would probably allow the project to be completed in 2015 rather than late 2016 or early 2017. The IPSASB decided that in view of the time since the publication of the last Consultation Paper and the importance of the area a new Consultation Paper should be developed. Development of a Consultation Paper would also allow the IPSASB to consider developments since early 2008 and to discuss complex issues such as social security systems, which operate as social assistance and social insurance schemes.
The IPSASB approved the project brief.
March 2012: The IPSASB holds an education session on the accounting treatment of social benefits in France. Members had a number of questions and comments on the presentation, but no decisions were made.
September 2011: IPSASB holds an education session on social benefits, which outlines the history of the project and the major issues. It also considers the approach to social benefits in statistical accounting and a developing approach in New Zealand which uses insurance accounting to provide information on certain programs, which have characteristics of insurance schemes. No decisions are made whether, and if so, when to reactivate the project.
June 2011: The IPSASB considers a draft Project Brief on social benefit obligations. No decision is made on whether to reactivate the project, but the IPSASB decides to hold an education session on this topic at its September 2011 meeting.
October 2008: IPSASB reviews responses to ED 34, Social Benefits: Disclosure of Cash Transfers to Individuals or Households. IPSASB decides not to develop ED 34 into an IPSAS. IPSASB makes tentative decisions on modifications to definitions.
IPSASB also reviews responses to Consultation Paper, Social Benefits: Issues in Recognition and Measurement. The IPSASB notes that: a large majority of respondents agreed that the general purpose financial statements cannot convey sufficient information about the financial condition of governmental programs providing social benefits. It was also noted that under the current principles in IPSAS 19:
- A majority of respondents do not think that present obligations arise for collective goods and services;
- A majority of respondents expressing a view do not think that a present obligation arises for cash transfers until all eligibility criteria have been satisfied, regardless of whether a program is contributory; and
- A majority of respondents expressing a view think that a present obligation for individual goods and services arises when all eligibility criteria have been satisfied.
The IPSASB decided that proposals for recognition and measurement should now be closely linked to work in Phase II of the Conceptual Framework project dealing with elements, particularly the definition of a liability.
March 2008: A package of documents comprising ED 34, Social Benefits: Disclosure of Cash Transfers to Individuals or Households, Consultation Paper, Social Benefits: Key Issues in Recognition and Measurement and a Project Brief on Long-Term Fiscal Sustainability Reporting published with a comment date of July 15, 2008.
February 2008: IPSASB approved Consultation Paper Social Benefits: Key Issues in Recognition and Measurement.
November 2007: The IPSASB approved ED 34 Social Benefits: Disclosure of Cash Transfers to Individuals or Households. The IPSASB also reviewed a Consultation Paper Social Benefits: Key Issues in Recognition and Measurement and a Project Brief on Long-Term Fiscal Sustainability Reporting.
Further, the IPSASB agreed the components of the Consultation Paper dealing with its strategic approach and gave further directions for modifications to sections dealing with recognition and measurement. The substantive content was largely agreed, but staff was directed to include more contextual linkage with the conceptual framework project.
The documents will be issued for public comment as a single package in the first quarter of 2008.
July 2007: The IPSASB considered a draft of an ED dealing with the disclosure of amounts to be transferred to eligible participants. They make or confirm existing decisions on numerous issues including the:
- title;
- scope;
- definitions;
- disclosures;
- specific matters for comment; and
- basis for conclusions.
They agreed the ED will incorporate a statement on the IPSASB's strategic approach to accounting for social benefits.
The IPSASB also considered a draft Consultation Paper on Social Benefits: Issues in Recognition and Measurement and overall have no significant amendments.
The IPSASB plans to issue a package of documents comprising the ED, Consultation Paper and a Project Brief on Long-Term Fiscal Sustainability after November 2007.
March 2007: The IPSASB affirmed its tentative decision from November 2006 to develop an ED dealing only with disclosure rather than recognition and measurement. It will deal with the disclosure of amounts to be transferred to those eligible at the reporting date and not the disclosure of liabilities.
The ED will:
- provide minimum requirements for the disclosure of amounts to be transferred to those meeting threshold eligibility criteria for cash transfer programs at the reporting date. The minimum amounts disclosed will be actuarially based assessments of the present value of the cash flows to provide benefits to all those who have met threshold eligibility criteria at the reporting date;
- have a new section on the determination of the minimum amount to be disclosed to those meeting eligibility criteria at the reporting date;
- not propose disclosure requirements for collective goods and services and individual goods and services;
The disclosures will be only for outflows and will not include inflows from contributions, earmarked taxation and general taxation.
There will not be requirements for disclosure of trend information i.e. information covering the current reporting period and four previous reporting periods.
The IPSASB will develop a separate consultation paper, dealing with contentious issues on recognition and measurement.
November 2006: The IPSASB reviewed the 5th draft of an ED on Social Policy Obligations that incorporates social security pensions. There is concern:
- on the extent of the liabilities to be recognized under the ED with the view that, in some cases, particularly for contributory programs, present obligations arise well before the satisfaction of all eligibility criteria; and
- that some jurisdictions will be unprepared for requirements that involve the recognition of large liabilities.
The Board tentatively decided to develop a standard on presentation and disclosure. As such the IPSASB directed development of a revised draft ED that:
- includes within its scope social security pensions;
- deals only with the presentation and disclosure of liabilities related to social benefits;
- reflects that a present obligation for cash transfers arises when all eligibility criteria have been satisfied and that present obligations do not arise to beneficiaries for collective and individual goods and services;
- requires that the amount of the liability disclosed that arises from such a present obligation is the amount that the entity has no realistic alternative but to settle at the reporting date;
- reflects the revalidation of eligibility criteria by individuals who have met threshold eligibility criteria is a measurement attribute rather than a recognition criterion;
- the disclosure requirement applies to all major cash transfer programs, including social security pensions; and
- does not include requirements for disclosures related to contingent liabilities.
July 2006: The IPSASB reviewed the 4th draft of an ED on Social Policy Obligations (excluding Social Security Pensions), further extracts of an ED on Social Security Pensions, and a key issues paper on present obligations and contributory social security pensions.
Key points from the meeting were:
- agree that requirements related to social security pensions should be integrated into single ED for Social Policy Obligations which has within scope all social benefits provided in non-exchange transactions;
- general acceptance that present obligations arise when all eligibility criteria have been satisfied, regardless of whether a program is financed or partially financed through contributions or earmarked taxes;
- reconsideration of whether a revised combined ED should include requirements for disclosure of projected future costs of social security pension programs and other major cash transfer programs and reaffirmation that such requirements should not be included; and
- measurement requirement that "the amount recognized as a liability for cash transfers shall be the amount on next payment accrued to reporting date unless governing legislation or regulations specify otherwise".
March 2006: The IPSASB reviewed a 3rd draft of an ED on Social Policy Obligations (excluding Pension Arrangements) and further extracts of a draft ED on Social Security Pensions.
On Social Policy Obligations the IPSASB directed developing an ED that:
- reflects that a present obligation for cash transfers arises when all eligibility criteria have been satisfied;
- reflects that the amount of the liability that arises from such a present obligation is the amount that the entity has no realistic alternative but to settle;
- does not require the disclosure of liabilities arising from social benefits as a separate line item in the Statement of Financial Position;
- does not require disclosures of the present value of future cash transfers related to major cash transfer programs; and
- includes within its scope, age-related cash transfers and age-related goods and services, but not social security pensions (basic/welfare and general/contributory pensions).
Members also agreed:
- development of a key issues paper exploring whether present obligations for social security pensions might arise at different points depending on the nature of the social security system; and
- modifying the scope of the ED extracts so that they deal only with social security pensions (basic/welfare and general/contributory) and not with age-related cash transfers and age-related goods and services (see project on Employee Benefits).
November 2005: The IPSASB reviewed a 2nd draft of an ED on Social Policy Obligations (other than Pensions) and further extracts of a draft ED on Basic/Welfare.
On Social Benefits (other than Pensions) the IPSASB directed an approach that:
- eliminates the black letter distinction between collective and individual goods and services;
- present obligations for collective and individual goods and services do not arise until the goods and services are delivered;
- present obligations for cash transfers are limited to amounts "due and payable" at the reporting date;
- "Staying alive" is only an eligibility criterion where the legislation or regulations governing a particular social program explicitly state that it is; and
- disclosures should be developed on the sustainability of major social benefit programs.
July 2005: The IPSASB reviewed a 1st draft of an ED on Social Benefits other than pensions and extracts of a draft ED on Basic/Welfare Pension.
The IPSASB directed that:
- "Staying alive" is an eligibility criterion rather than measurement attribute and operates as an implicit eligibility criterion for individual goods and services and cash transfers;
- rebuttable presumption that a present obligation in relation to collective and individual goods and services does not arise prior to delivery of those goods and services should be deleted.
March 2005: The IPSASB agreed to split the project as follows:
- Social Benefits other than Pensions (and similar social benefits);
- Basic/Distress pensions (and similar social benefits) ( basic/ distress later renamed basic/welfare); and
- Global pensions, requiring a contribution by or on behalf of members and where benefits are related to the amount of contributions made (later termed general/contributory pensions).
November 2004: ITC responses reviewed - key issues include:
- scope - did not adequately address certain types of social security systems operating to provide pension benefits to government and other employees in many countries;
- having a separate ED on pensions;
- support for application of definition and recognition criteria in IPSAS 19 Provisions, Contingent Assets and Contingent Liabilities; and
- whether "staying alive" is a recognition or measurement issue.
November 2003: ITC Accounting for Social Policies of Government approved.
July 2003: Draft ITC reviewed with different views on crystallization of an obligating event for old age pensions. Also reservations with the view that a present obligation for pensions arises on work force entry and potential implications for other long-term social programs.
March 2002: Project brief agreed.
The Applicability of IPSASs to Government Business Enterprises and Other Public Sector Entities


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Langkawi is a beautiful green tropical island graced with pristine beaches and blessed with hills and mountains.
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Taking a cable car to top of the legendary mountain, Gunung Mat Cincang is definitely a must-do thing in Langkawi. It's probably one of the most exhilarating experiences you'd ever have.
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The price for this dramatic Langkawi cable car ride experience is RM30 for an adult and RM20 for a children.
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Langkawi Cable Car Entrance Fee:
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*Malaysian with Kad Pengenalan will enjoy special discounted Langkawi Cable Car price.
Further info can be obtained from the operator of Langkawi Cable Car: Panorama Langkawi.


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(noun, pl: Triple-V's)Mosty occurs when poaple want to describe an old an evil-minded woman. A stereotypical triple-V can often be found working at your local high school, as an english teacher. A triple-V usually whines for small issues.
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Me to, she's a real triple-V.
Me to, she's a real triple-V.
Jhonssens tarafından 23 Ocak 2008, Çarşamba


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Colorado Rick
Join Date: Feb 2008
Location: Parker, CO
Posts: 1,892
I agree with you Kevin, and the update is really just braggin on how far they have all come, along with a thanks to all of you that have had a hand in it. I honestly can't think of any other way to express our gratitude than to include you guys in where I can.
Boy, I'm still fired up about Becca hitting that deer target finally. She drew on a turkey target about 8 yards away and torpedoed 4 shots in a row. She was getting pretty down, so we moved to the paper side. She got some confidence back and said, "I want to shoot the deer now." Well that deer she had her eyes on was about 16 yeards and in front of an elevated position. She drew back, took her time, and exhaled just as she let off. Man I swear she jumped 5 feet in the air and yelled "I GOT HIM!!" loud enough for you to hear it all the way down in Texas. She shot 3 more times and hit all three really well, but got tired out and just watched mom.
That was awesome. All of us have progressed quite a ways from where we were. Without you guys here, and the support you all give... we sure wouldn't even be talking about doing the things we're planning.
Colorado Rick
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A basic guide on setting up a home-based web server
To continue rob's take, if the draw is a dedicated Mac server, you can still use a mini and have have it colocated in a real data center. This will give you all the control you're looking for on a server of your own, but all the speed and reliability of a data center. Just search "mac mini hosting"
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