A bleaching composition is provided for effective bleaching with a bleach catalyst at low temperatures. The bleaching composition comprises of

The present invention relates to the field of bleaching compositions, in particular to a bleaching composition comprising bleach catalysts suitable for use at low temperatures, e.g. less than 25xc2x0 C. In addition the present invention relates to a method of preparing a bleaching composition and method of bleaching, especially textile articles.
Peroxygen bleaches are well known for their ability to remove stains from substrates. Traditionally, the substrate is subjected to hydrogen peroxide, or to substances which can generate hydrogen peroxide radicals, such as inorganic or organic peroxides. Generally, these compositions must be activated. One method of activation is to employ wash temperatures of 60xc2x0 C. or higher. However, these high temperatures often lead to inefficient cleaning, and can also cause premature damage to the substrate.
A preferred approach is to activate these compositions by generating hydrogen peroxide in the presence of organic precursor compounds, also called bleach activators. These compositions are employed for many commercial laundry powders. For example, various European systems are based on tetra acetyl ethylenediamine (TAED) as the organic precursor coupled with sodium perborate or sodium percarbonate, whereas in the United States laundry bleach products are typically based on sodium nonanoyl oxy benzene sulphonate (SNOBS) as the organic precursor coupled with sodium perborate.
Precursor systems are generally effective but still exhibit several disadvantages. For example, organic precursors are moderately sophisticated molecules requiring multi-step manufacturing processes resulting in high capital costs. Also, precursor systems have large formulation space requirements so that a significant proportion of a laundry powder must be devoted to the bleach components, leaving less room for other active ingredients and complicating the development of concentrated powders. Moreover, precursor systems do not bleach very efficiently in countries where consumers have wash habits entailing low dosage, short wash times, low temperatures and low wash liquor to substrate ratios.
Alternatively, or additionally, hydrogen peroxide and peroxy systems can be activated by bleach catalysts, such as by complexes of iron and the ligand N4Py (i.e. N,N-bis(pyridin-2-yl-methyl)-bis(pyridin-2-yl)methylamine) disclosed in WO95/34628, or the ligand Tpen (i.e. N,N,Nxe2x80x2, Nxe2x80x2-tetra(pyridin-2-yl-methyl)ethylenediamine) disclosed in WO97/48787. EP-A-408 131, EP-A-384503, EP-A-458 398, U.S. Pat. No. 5,194,416, WO 96/06157 and WO 98/39405 disclose catalyst wherein the organic part has a macrocyclic structure. Obviously, being catalysts, these bleach catalysts remain active and are not utilised in the reaction like precursors. Therefore, bleach catalysts have the advantage that little formulation space is required as the catalysts are used in minute amounts.
EP-A-909 809 discloses the use of iron catalysts; EP-A-458 397, EP-A-458 398, the use of manganese catalysts; EP-A-408 131 and EP-A-272 030 the use of cobalt catalystsxe2x80x94all for bleaching in combination with a source of peroxide or peroxy acid. All these documents describe bleaching in conventional bleaching compositions comprising aqueous wash liquor.
However, relatively high temperatures are usually employed to get effective bleaching action with bleach catalysts. A drawback of the use of these high temperatures is that the dyes in garments will be damaged more at increasing temperatures (see e.g. M. E. Burns, G. S. Miracle, A. D. Wiley, Surf. Sci. Series, 1998, page 165-203). Another drawback is that certain fabric types, such as wool, are known to undergo dimensional changes at elevated temperatures. Thus, there is a continuing need for bleach compositions comprising bleach catalysts that are effective at low temperatures.
Surprisingly we have now found it is possible to obtain effective bleaching using bleach catalysts at low temperatures, provided that the bleaching occurs in a particular bleaching composition wherein compared to conventional bleaching compositions the water is replaced by liquid carbon dioxide.
U.S. Pat. No. 5,431,843 and WO-98/23532 describe the use of organic peracid precursors along with a source of hydrogen peroxide for use in condensed fluid medium at 20xc2x0 C. for bleaching of stained garments. At temperatures as high as 80xc2x0 C. iron metalloporphyrin catalyst has been shown to oxidise cyclohexene in supercritical carbon dioxide (E. R. Birnbaum, et al. J. Mol. Catal. A, 139, 11-24 (1999). However, no where in the art is it taught to bleach with bleach catalysts in liquid carbon dioxide at low temperatures.
Accordingly, the inventive bleaching composition for low temperature bleaching comprises of
a) from 0.05 microM to 50 mM of an organic substance which forms a complex with a transition metal, the complex catalysing bleaching of a substrate with active oxygen;
b) a source of active oxygen corresponding to 0.05 to 100 microM of active oxygen; and
c) an effective amount of liquid carbon dioxide, preferably held at 25xc2x0 C. or less, more preferably at 20xc2x0 C. or less, more preferably at 18xc2x0 C. or less, most preferably at 16xc2x0 C. or less.
In addition, the present invention encompasses a bleaching method comprising the steps of
a) loading articles in a pressurisable vessel; and
b) contacting the items with a composition according the invention.
Furthermore, the present invention encompasses a method of preparing a bleaching composition according to the invention comprising the step dissolving or dispersing the organic substance in a compatible solvent prior to mixing the organic substance with the carbon dioxide.
The present invention provides a bleaching composition which provides effective bleaching at very low temperatures. The bleaching composition is defined as the composition wherein the actual bleaching occurs analogous to a wash liquor. In practice this bleaching composition may be prepared by adding a bleaching product to the carbon dioxide analogous to adding a detergent product to the wash liquor.
The bleaching composition may be used to bleach and/or clean any suitable article. The items to be cleaned should be compatible with the liquid carbon dioxide. Preferably, the items include garments and domestic articles with hard surfaces. The bleaching composition is especially useful to clean garments with bleachable stains.
For purposes of the invention, the following definitions are used:
xe2x80x9cThe bleaching compositionxe2x80x9d describes the total of the liquid carbon dioxide, the bleach catalyst, the source of active oxygen, the modifier if present and optionally other additives.
xe2x80x9cAdditivesxe2x80x9d are compounds to enhance the bleaching and/or cleaning effect of the bleaching composition such as surfactants, whiteners, softners, enzymes, perfume and antistat.
xe2x80x9cLiquid carbon dioxidexe2x80x9d means carbon dioxide which is placed at temperatures of about 30xc2x0 C. or less.
xe2x80x9cSupercritical fluid carbon dioxidexe2x80x9d means carbon dioxide which is at or above the critical temperature of 31xc2x0 C. and a critical pressure of 7.2 Mpa (71 atmospheres) and which cannot be condensed into a liquid phase despite the addition of further pressure.
The term xe2x80x9cdensified carbon dioxidexe2x80x9d encompasses both liquid and supercritical fluid carbon dioxide.
It is noted that other densified molecules having supercritical properties may also be employed alone or in mixture. These molecules include methane, ethane, propane, ammonia, butane, n-pentane, n-hexane, cyclohexane, n-heptane, ethylene, propylene, methanol, ethanol, isopropanol, benzene, toluene, p-xylene, sulfur dioxide, chlorotrifluoromethane, xenon trichlorofluoromethane, perfluoropropane, chlorodifluoromethane, sulfur hexafluoride and nitrous oxide.
Throughout the description and claims generic groups have been used, for example alkyl, alkoxy, aryl. Unless otherwise specified the following are preferred group restrictions that may be applied to generic groups found within compounds disclosed herein:
alkylene: selected from the group consisting of: methylene; 1,1-ethylene; 1,2-ethylene; 1,1-propylidene; 1,2-propylene; 1,3-propylene; 2,2-propylidene; butan-2-ol-1,4-diyl; propan-2-ol-1,3-diyl; 1,4-butylene; cyclohexane-1,1-diyl; cyclohexan-1,2-diyl; cyclohexan-1,3-diyl; cyclohexan-1,4-diyl; cyclopentane-1,1-diyl; cyclopentan-1,2-diyl; and cyclopentan-1,3-diyl,
aryl: selected from homoaromatic compounds having a molecular weight under 300,
arylene: selected from the group consisting of: 1,2-phenylene; 1,3-phenylene; 1,4-phenylene; 1,2-naphtalenylene; 1,3-naphtalenylene; 1,4-naphtalenylene; 2,3-naphtalenylene; 1-hydroxy-2,3-phenylene; 1-hydroxy-2,4-phenylene; 1-hydroxy-2,5-phenylene; and 1-hydroxy-2,6-phenylene,
heteroaryl: selected from the group consisting of: pyridinyl; pyrimidinyl; pyrazinyl; triazolyl; pyridazinyl; 1,3,5-triazinyl; quinolinyl; isoquinolinyl; quinoxalinyl; imidazolyl; pyrazolyl; benzimidazolyl; thiazolyl; oxazolidinyl; pyrrolyl; carbazolyl; indolyl; and isoindolyl, wherein the heteroaryl may be connected to the compound via any atom in the ring of the selected heteroaryl,
heteroarylene: selected from the group consisting of: pyridindiyl; quinolindiyl; pyrazodiyl; pyrazoldiyl; triazolediyl; pyrazindiyl; and imidazolediyl, wherein the heteroarylene acts as a bridge in the compound via any atom in the ring of the selected heteroarylene, more specifically preferred are: pyridin-2,3-diyl; pyridin-2,4-diyl; pyridin-2,5-diyl; pyridin-2,6-diyl; pyridin-3,4-diyl; pyridin-3,5-diyl; quinolin-2,3-diyl; quinolin-2,4-diyl; quinolin-2,8-diyl; isoquinolin-1,3-diyl; isoquinolin-1,4-diyl; pyrazol-1,3-diyl; pyrazol-3,5-diyl; triazole-3,5-diyl; triazole-1,3-diyl; pyrazin-2,5-diyl; and imidazole-2,4-diyl,
a xe2x80x94C1-C6-heterocycloalkyl, wherein the heterocycloalkyl of the xe2x80x94C1-C6-heterocycloalkyl is selected from the group consisting of: piperidinyl; piperidine; 1,4-piperazine, tetrahydrothiophene; tetrahydrofuran; 1,4,7-triazacyclononane; 1,4,8,11-tetraazacyclotetradecane; 1,4,7,10,13-pentaazacyclopentadecane; 1,4-diaza-7-thiacyclononane; 1,4-diaza-7-oxa-cyclononane; 1,4,7,10-tetraazacyclododecane; 1,4-dioxane; 1,4,7-trithiacyclononane; pyrrolidine; and tetrahydropyran, wherein the heterocycloalkyl may be connected to the xe2x80x94C1-C6-alkyl via any atom in the ring of the selected heterocycloalkyl,
heterocycloalkylene: selected from the group consisting of: piperidin-1,2-ylene; piperidin-2,6-ylene; piperidin-4,4-ylidene; 1,4-piperazin-1,4-ylene; 1,4-piperazin-2,3-ylene; 1,4-piperazin-2,5-ylene; 1,4-piperazin-2,6-ylene; 1,4-piperazin-1,2-ylene; 1,4-piperazin-1,3-ylene; 1,4-piperazin-1,4-ylene; tetrahydrothiophen-2,5-ylene; tetrahydrothiophen-3,4-ylene; tetrahydrothiophen-2,3-ylene; tetrahydrofuran-2,5-ylene; tetrahydrofuran-3,4-ylene; tetrahydrofuran-2,3-ylene; pyrrolidin-2,5-ylene; pyrrolidin-3,4-ylene; pyrrolidin-2,3-ylene; pyrrolidin-1,2-ylene; pyrrolidin-1,3-ylene; pyrrolidin-2,2-ylidene; 1,4,7-triazacyclonon-1,4-ylene; 1,4,7-triazacyclonon-2,3-ylene; 1,4,7-triazacyclonon-2,9-ylene; 1,4,7-triazacyclonon-3,8-ylene; 1,4,7-triazacyclonon-2,2-ylidene; 1,4,8,11-tetraazacyclotetradec-1,4-ylene; 1,4,8,11-tetraazacyclotetradec-1,8-ylene; 1,4,8,11-tetraazacyclotetradec-2,3-ylene; 1,4,8,11-tetraazacyclotetradec-2,5-ylene; 1,4,8,11-tetraazacyclotetradec-1,2-ylene; 1,4,8,11-tetraazacyclotetradec-2,2-ylidene; 1,4,7,10-tetraazacyclododec-1,4-ylene; 1,4,7,10-tetraazacyclododec-1,7-ylene; 1,4,7,10-tetraazacyclododec-1,2-ylene; 1,4,7,10-tetraazacyclododec-2,3-ylene; 1,4,7,10-tetraazacyclododec-2,2-ylidene; 1,4,7,10,13-pentaazacyclopentadec-1,4-ylene; 1,4,7,10,13-pentaazacyclopentadec-1,7-ylene; 1,4,7,10,13-pentaazacyclopentadec-2,3-ylene; 1,4,7,10,13-pentaazacyclopentadec-1,2-ylene; 1,4,7,10,13-pentaazacyclopentadec-2,2-ylidene; 1,4-diaza-7-thia-cyclonon-1,4-ylene; 1,4-diaza-7-thia-cyclonon-1,2-ylene; 1,4-diaza-7-thia-cyclonon-2,3-ylene; 1,4-diaza-7-thia-cyclonon-6,8-ylene; 1,4-diaza-7-thia-cyclonon-2,2-ylidene; 1,4-diaza-7-oxa-cyclonon-1,4-ylene; 1,4-diaza-7-oxa-cyclonon-1,2-ylene; 1,4-diaza-7-oxa-cyclonon-2,3-ylene; 1,4-diaza-7-oxa-cyclonon-6,8-ylene; 1,4-diaza-7-oxa-cyclonon-2,2-ylidene; 1,4-dioxan-2,3-ylene; 1,4-dioxan-2,6-ylene; 1,4-dioxan-2,2-ylidene; tetrahydropyran-2,3-ylene; tetrahydropyran-2,6-ylene; tetrahydropyran-2,5-ylene; tetrahydropyran-2,2-ylidene; 1,4,7-trithia-cyclonon-2,3-ylene; 1,4,7-trithia-cyclonon-2,9-ylene; and 1,4,7-trithia-cyclonon-2,2-ylidene,
heterocycloalkyl: selected from the group consisting of: pyrrolinyl; pyrrolidinyl; morpholinyl; piperidinyl; piperazinyl; hexamethylene imine; 1,4-piperazinyl; tetrahydrothiophenyl; tetrahydrofuranyl; 1,4,7-triazacyclononanyl; 1,4,8,11-tetraazacyclotetradecanyl; 1,4,7,10,13-pentaazacyclopentadecanyl; 1,4-diaza-7-thiacyclononanyl; 1,4-diaza-7-oxa-cyclononanyl; 1,4,7,10-tetraazacyclododecanyl; 1,4-dioxanyl; 1,4,7-trithiacyclononanyl; tetrahydropyranyl; and oxazolidinyl, wherein the heterocycloalkyl may be connected to the compound via any atom in the ring of the selected heterocycloalkyl,
amine: the group xe2x80x94N(R)2 wherein each R is independently selected from: hydrogen; C1-C6-alkyl; C1-C6-alkyl-C6H5; and phenyl, wherein when both R are C1-C6-alkyl both R together may form an xe2x80x94NC3 to an xe2x80x94NC5 heterocyclic ring with any remaining alkyl chain forming an alkyl substituent to the heterocyclic ring,
halogen: selected from the group consisting of: F; Cl; Br and I,
sulphonate: the group xe2x80x94S(O)2OR, wherein R is selected from: hydrogen; C1-C6-alkyl; phenyl; C1-C6-alkyl-C6H5; Li; Na; K; Cs; Mg; and Ca,
sulphate: the group xe2x80x94OS(O)2OR, wherein R is selected from: hydrogen; C1-C6-alkyl; phenyl; C1-C6-alkyl-C6H5; Li; Na; K; Cs; Mg; and Ca,
sulphone: the group xe2x80x94S(O)2R, wherein R is selected from: hydrogen; C1-C6-alkyl; phenyl; C1-C6-alkyl-C6H5 and amine (to give sulphonamide) selected from the group: xe2x80x94NRxe2x80x22, wherein each Rxe2x80x2 is independently selected from: hydrogen; C1-C6-alkyl; C1-C6-alkyl-C6H5; and phenyl, wherein when both Rxe2x80x2 are C1-C6-alkyl both Rxe2x80x2 together may form an xe2x80x94NC3 to an xe2x80x94NC5 heterocyclic ring with any remaining alkyl chain forming an alkyl substituent to the heterocyclic ring,
carboxylate derivative: the group xe2x80x94C(O)OR, wherein R is selected from: hydrogen; C1-C6-alkyl; phenyl; C1-C6-alkyl-C6H5; Li; Na; K; Cs; Mg; and Ca,
carbonyl derivative: the group xe2x80x94C(O)R, wherein R is selected from: hydrogen; C1-C6-alkyl; phenyl; C1-C6-alkyl-C6H5 and amine (to give amide) selected from the group: xe2x80x94NRxe2x80x22, wherein each Rxe2x80x2 is independently selected from: hydrogen; C1-C6-alkyl; C1-C6-alkyl-C6H5; and phenyl, wherein when both Rxe2x80x2 are C1-C6-alkyl both Rxe2x80x2 together may form an xe2x80x94NC3 to an xe2x80x94NC5 heterocyclic ring with any remaining alkyl chain forming an alkyl substituent to the heterocyclic ring,
phosphonate: the group xe2x80x94P(O)(OR)2, wherein each R is independently selected from: hydrogen; C1-C6-alkyl; phenyl; C1-C6-alkyl-C6H5; Li; Na; K; Cs; Mg; and Ca,
phosphate: the group xe2x80x94OP(O)(OR)2, wherein each R is independently selected from: hydrogen; C1-C6-alkyl; phenyl; C1-C6-alkyl-C6H5; Li; Na; K; Cs; Mg; and Ca,
phosphine: the group xe2x80x94P(R)2, wherein each R is independently selected from: hydrogen; C1-C6-alkyl; phenyl; and C1-C6-alkyl-C6H5,
phosphine oxide: the group xe2x80x94P(O)R2, wherein R is independently selected from: hydrogen; C1-C6-alkyl; phenyl; and C1-C6-alkyl-C6H5; and amine (to give phosphonamidate) selected from the group: xe2x80x94NRxe2x80x22, wherein each Rxe2x80x2 is independently selected from: hydrogen; C1-C6-alkyl; C1-C6-alkyl-C6H5; and phenyl, wherein when both Rxe2x80x2 are C1-C6-alkyl both Rxe2x80x2 together may form an xe2x80x94NC3 to an xe2x80x94NC5 heterocyclic ring with any remaining alkyl chain forming an alkyl substituent to the heterocyclic ring.
Unless otherwise specified the following are more preferred group restrictions that may be applied to groups found within compounds disclosed herein:
alkylene: selected from the group consisting of: methylene; 1,2-ethylene; 1,3-propylene; butan-2-ol-1,4-diyl; 1,4-butylene; cyclohexane-1,1-diyl; cyclohexan-1,2-diyl; cyclohexan-1,4-diyl; cyclopentane-1,1-diyl; and cyclopentan-1,2-diyl,
aryl: selected from group consisting of: phenyl; biphenyl; naphthalenyl; anthracenyl; and phenanthrenyl,
arylene: selected from the group consisting of: 1,2-phenylene; 1,3-phenylene; 1,4-phenylene; 1,2-naphtalenylene; 1,4-naphtalenylene; 2,3-naphtalenylene and 1-hydroxy-2,6-phenylene,
heteroaryl: selected from the group consisting of: pyridinyl; pyrimidinyl; quinolinyl; pyrazolyl; triazolyl; isoquinolinyl; imidazolyl; and oxazolidinyl, wherein the heteroaryl may be connected to the compound via any atom in the ring of the selected heteroaryl,
heteroarylene: selected from the group consisting of: pyridin-2,3-diyl; pyridin-2,4-diyl; pyridin-2,6-diyl; pyridin-3,5-diyl; quinolin-2,3-diyl; quinolin-2,4-diyl; isoquinolin-1,3-diyl; isoquinolin-1,4-diyl; pyrazol-3,5-diyl; and imidazole-2,4-diyl,
heterocycloalkyl: selected from the group consisting of: pyrrolidinyl; morpholinyl; piperidinyl; piperidinyl; 1,4-piperazinyl; tetrahydrofuranyl; 1,4,7-triazacyclononanyl; 1,4,8,11-tetraazacyclotetradecanyl; 1,4,7,10,13-pentaazacyclopentadecanyl; 1,4,7,10-tetraazacyclododecanyl; and piperazinyl, wherein the heterocycloalkyl may be connected to the compound via any atom in the ring of the selected heterocycloalkyl,
heterocycloalkylene: selected from the group consisting of: piperidin-2,6-ylene; piperidin-4,4-ylidene; 1,4-piperazin-1,4-ylene; 1,4-piperazin-2,3-ylene; 1,4-piperazin-2,6-ylene; tetrahydrothiophen-2,5-ylene; tetrahydrothiophen-3,4-ylene; tetrahydrofuran-2,5-ylene; tetrahydrofuran-3,4-ylene; pyrrolidin-2,5-ylene; pyrrolidin-2,2-ylidene; 1,4,7-triazacyclonon-1,4-ylene; 1,4,7-triazacyclonon-2,3-ylene; 1,4,7-triazacyclonon-2,2-ylidene; 1,4,8,11-tetraazacyclotetradec-1,4-ylene; 1,4,8,11-tetraazacyclotetradec-1,8-ylene; 1,4,8,11-tetraazacyclotetradec-2,3-ylene; 1,4,8,11-tetraazacyclotetradec-2,2-ylidene; 1,4,7,10-tetraazacyclododec-1,4-ylene; 1,4,7,10-tetraazacyclododec-1,7-ylene; 1,4,7,10-tetraazacyclododec-2,3-ylene; 1,4,7,10-tetraazacyclododec-2,2-ylidene; 1,4,7,10,13-pentaazacyclopentadec-1,4-ylene; 1,4,7,10,13-pentaazacyclopentadec-1,7-ylene; 1,4-diaza-7-thia-cyclonon-1,4-ylene; 1,4-diaza-7-thia-cyclonon-2,3-ylene; 1,4-diaza-7-thia-cyclonon-2,2-ylidene; 1,4-diaza-7-oxa-cyclonon-1,4-ylene; 1,4-diaza-7-oxa-cyclonon-2,3-ylene; 1,4-diaza-7-oxa-cyclonon-2,2-ylidene; 1,4-dioxan-2,6-ylene; 1,4-dioxan-2,2-ylidene; tetrahydropyran-2,6-ylene; tetrahydropyran-2,5-ylene; and tetrahydropyran-2,2-ylidene,
a xe2x80x94C1-C6-alkyl-heterocycloalky, wherein the heterocycloalkyl of the xe2x80x94C1-C6-heterocycloalkyl is selected from the group consisting of: piperidinyl; 1,4-piperazinyl; tetrahydrofuranyl; 1,4,7-triazacyclononanyl; 1,4,8,11-tetraazacyclotetradecanyl; 1,4,7,10,13-pentaazacyclopentadecanyl; 1,4,7,10-tetraazacyclododecanyl; and pyrrolidinyl, wherein the heterocycloalkyl may be connected to the xe2x80x94C1-C6-alkyl via any atom in the ring of the selected heterocycloalkyl,
amine: the group xe2x80x94N(R)2, wherein each R is independently selected from: hydrogen; C1-C6-alkyl; and benzyl,
halogen: selected from the group consisting of: F and Cl,
sulphonate: the group xe2x80x94S(O)2OR, wherein R is selected from: hydrogen; C1-C6-alkyl; Na; K; Mg; and Ca,
sulphate: the group xe2x80x94OS(O)2OR, wherein R is selected from: hydrogen; C1-C6-alkyl; Na; K; Mg; and Ca,
sulphone: the group xe2x80x94S(O)2R, wherein R is selected from: hydrogen; C1-C6-alkyl; benzyl and amine selected from the group: xe2x80x94NRxe2x80x22, wherein each Rxe2x80x2 is independently selected from: hydrogen; C1-C6-alkyl; and benzyl,
carboxylate derivative: the group xe2x80x94C(O)OR, wherein R is selected from hydrogen; Na; K; Mg; Ca; C1-C6-alkyl; and benzyl,
carbonyl derivative: the group: xe2x80x94C(O)R, wherein R is selected from: hydrogen; C1-C6-alkyl; benzyl and amine selected from the group: xe2x80x94NRxe2x80x22, wherein each Rxe2x80x2 is independently selected from: hydrogen; C1-C6-alkyl; and benzyl,
phosphonate: the group xe2x80x94P(O)(OR)2, wherein each R is independently selected from: hydrogen; C1-C6-alkyl; benzyl; Na; K; Mg; and Ca,
phosphate: the group xe2x80x94OP(O)(OR)2, wherein each R is independently selected from: hydrogen; C1-C6-alkyl; benzyl; Na; K; Mg; and Ca,
phosphine: the group xe2x80x94P(R)2, wherein each R is independently selected from: hydrogen; C1-C6-alkyl; and benzyl,
phosphine oxide: the group xe2x80x94P(O)R2, wherein R is independently selected from: hydrogen; C1-C6-alkyl; benzyl and amine selected from the group: xe2x80x94NRxe2x80x22, wherein each Rxe2x80x2 is independently selected from: hydrogen; C1-C6-alkyl; and benzyl.
The organic substance of the present invention is capable of forming a complex with a metal, whereby the complex is suitable for catalysing bleaching of a substrate with active oxygen. It is preferred that the organic substance comprises a preformed complex of a ligand and a transition metal. In another preferred embodiment, the organic substance may comprise a free ligand that complexes with a transition metal from another source in the bleaching composition. For example the transition metal may already be present in the carbon dioxide, the modifier if present or the substrate. In yet another preferred embodiment, the organic substance may also be included in the form of a composition of a free ligand or a transition metal-substitutable metal-ligand complex, and a source of transition metal, whereby the complex is formed in situ in the medium.
The organic substance forms a complex with one or more transition metals, in the latter case for example as a dinuclear complex. The skilled person may use any suitable transition metal known in the art. Preferred transition metals include for example: manganese in oxidation states II-V, iron I-IV, copper I-III, cobalt I-III, nickel I-III, chromium II-VII, silver I-II, titanium II-IV, tungsten IV-VI, palladium II, ruthenium II-V, vanadium II-V and molybdenum II-VI.
In a preferred embodiment, the organic substance forms a complex of the general formula (A1):
[MaLkXn]Ym
in which:
M represents a metal selected from Mn(II)-(III)-(IV)-(V), Cu(I)-(II)-(III), Fe(I)-(II)-(III)-(IV), Co(I)-(II)-(III), Ni(I)-(II)-(III), Cr(II)-(III)-(IV)-(V)-(VI)-(VII), Ti(II)-(III)-(IV), V(II)-(III)-(IV)-(V), Mo(II)-(III)-(IV)-(V)-(VI), W(IV)-(V)-(VI), Pd(II), Ru(II)-(III)-(IV)-(V) and Ag(I)-(II), and preferably selected from Mn(II)-(III)-(IV)-(V), Cu(I)-(II), Fe(II)-(III)-(IV) and Co(I)-(II)-(III);
L represents a ligand as herein defined, or its protonated or deprotonated analogue;
X represents a coordinating species selected from any mono, bi or tri charged anions and any neutral molecules able to coordinate the metal in a mono, bi or tridentate manner, preferably selected from O2xe2x88x92, RBO22xe2x88x92, RCOOxe2x88x92, RCONRxe2x88x92, OHxe2x88x92, NO3xe2x88x92, NO2xe2x88x92, NO, CO, S2xe2x88x92, RSxe2x88x92, PO34xe2x88x92, STP-derived anions, PO3OR3xe2x88x92, H2O, CO32xe2x88x92, HCO3xe2x88x92, ROH, NRRxe2x80x2Rxe2x80x3, RCN, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, SCNxe2x88x92, CNxe2x88x92, N3xe2x88x92, Fxe2x88x92, Ixe2x88x92, ROxe2x88x92, ClO4xe2x88x92, SO42xe2x88x92, HSO4xe2x88x92, SO32xe2x88x92 and RSO3xe2x88x92, and more preferably selected from O2xe2x88x92, RBO22xe2x88x92, RCOOxe2x88x92, OHxe2x88x92, NO3xe2x88x92, NO2xe2x88x92, NO, CO, CNxe2x88x92, S2xe2x88x92, RSxe2x88x92, PO34xe2x88x92, H2O, CO32xe2x88x92, HCO3xe2x88x92, ROH, NRRxe2x80x2Rxe2x80x3, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, SCNxe2x88x92, RCN, N3xe2x88x92, Fxe2x88x92, Ixe2x88x92, ROxe2x88x92, ClO4xe2x88x92, SO42xe2x88x92, HSO4xe2x88x92, SO32xe2x88x92 and RSO3xe2x88x92 (preferably CF3SO3xe2x88x92);
Y represents any non-coordinated counter ion, preferably selected from ClO4xe2x88x92, BR4xe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, RCOOxe2x88x92, NO3xe2x88x92, NO2xe2x88x92, ROxe2x88x92, N+RRxe2x80x2Rxe2x80x3Rxe2x80x3xe2x80x2, Clxe2x88x92, Brxe2x88x92, Fxe2x88x92, Ixe2x88x92, RSO3xe2x88x92, S2O62xe2x88x92, OCNxe2x88x92, SCNxe2x88x92, Li+, Ba2+, Na+, Mg2+, K+, Ca2+, Cs+, PR4+, RBO22xe2x88x92, SO42xe2x88x92, HSO4xe2x88x92, SO32xe2x88x92, SbCl6xe2x88x92, CuCl42xe2x88x92, CN, PO43xe2x88x92, HPO42xe2x88x92, H2PO4xe2x88x92, STP-derived anions, CO32xe2x88x92, HCO3xe2x88x92 and BF4xe2x88x92, and more preferably selected from ClO4xe2x88x92, BR4xe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, RCOOxe2x88x92, NO3xe2x88x92, NO2xe2x88x92, ROxe2x88x92, N+RRxe2x80x2Rxe2x80x3Rxe2x80x3xe2x80x2, Clxe2x88x92, Brxe2x88x92, Fxe2x88x92, Ixe2x88x92, RSO3xe2x88x92 (preferably CF3SO3xe2x88x92), S2O62xe2x88x92, OCNxe2x88x92, SCNxe2x88x92, Li+, Ba2+, Na+, Mg2+, K+, Ca2+, PR4+, SO42xe2x88x92, HSO4xe2x88x92, SO32xe2x88x92, and BF4xe2x88x92;
R, Rxe2x80x2, Rxe2x80x3, Rxe2x80x3xe2x80x2 independently represent a group selected from hydrogen, hydroxyl, xe2x80x94OR (wherein R=alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl or carbonyl derivative group), xe2x80x94OAr, alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl and carbonyl derivative groups, each of R, Ar, alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl and carbonyl derivative groups being optionally substituted by one or more functional groups E, or R6 together with R7 and independently R8 together with R9 represent oxygen, wherein E is selected from functional groups containing oxygen, sulphur, phosphorus, nitrogen, selenium, halogens, and any electron donating and/or withdrawing groups, and preferably R, Rxe2x80x2, Rxe2x80x3, Rxe2x80x3xe2x80x2 represent hydrogen, optionally substituted alkyl or optionally substituted aryl, more preferably hydrogen or optionally substituted phenyl, naphthyl or C1-4-alkyl;
a represents an integer from 1 to 10, preferably from 1 to 4;
k represents an integer from 1 to 10;
n represents zero or an integer from 1 to 10, preferably from 1 to 4;
m represents zero or an integer from 1 to 20, preferably from 1 to 8.
Preferably, the ligand L is of the general formula (BI):
wherein
g represents zero or an integer from 1 to 6;
r represents an integer from 1 to 6;
s represents zero or an integer from 1 to 6;
Z1 and Z2 independently represent a heteroatom or a heterocyclic or heteroaromatic ring, Z1 and/or Z2 being optionally substituted by one or more functional groups E as defined below;
Q1 and Q2 independently represent a group of the formula:
wherein
10 greater than d+e+f greater than 1; d=0-9; e=0-9; f=0-9;
each Y1 is independently selected from xe2x80x94Oxe2x80x94, xe2x80x94Sxe2x80x94, xe2x80x94SOxe2x80x94, xe2x80x94SO2xe2x80x94, xe2x80x94(G1)Nxe2x80x94, xe2x80x94(G1)(G2)Nxe2x80x94 (wherein G1 and G2 are as defined below), xe2x80x94C(O)xe2x80x94, arylene, alkylene, heteroarylene, xe2x80x94Pxe2x80x94 and xe2x80x94P(O)xe2x80x94;
if s greater than 1, each xe2x80x94[xe2x80x94Z1(R1)xe2x80x94(Q1)rxe2x80x94]xe2x80x94 group is independently defined;
R1, R2, R6, R7, R8, R9 independently represent a group selected from hydrogen, hydroxyl, xe2x80x94OR (wherein R=alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl or carbonyl derivative group), xe2x80x94OAr, alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl and carbonyl derivative groups, each of R, Ar, alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl and carbonyl derivative groups being optionally substituted by one or more functional groups E, or R6 together with R7 and independently R8 together with R9 represent oxygen;
E is selected from functional groups containing oxygen, sulphur, phosphorus, nitrogen, selenium, halogens, and any electron donating and/or withdrawing groups (preferably E is selected from hydroxy, mono- or polycarboxylate derivatives, aryl, heteroaryl, sulphonate, thiol (xe2x80x94RSH), thioethers (xe2x80x94Rxe2x80x94Sxe2x80x94Rxe2x80x2), disulphides (xe2x80x94RSSRxe2x80x2), dithiolenes, mono- or polyphosphonates, mono- or polyphosphates, electron donating groups and electron withdrawing groups, and groups of formulae (G1)(G2)Nxe2x80x94, (G1)(G2) (G3)Nxe2x80x94, (G1)(G2)Nxe2x80x94C(O)xe2x80x94, G3Oxe2x80x94 and G3C(O)xe2x80x94, wherein each of G1, G2 and G3 is independently selected from hydrogen, alkyl, electron donating groups and electron withdrawing groups (in addition to any amongst the foregoing));
or one of R1-R9 is a bridging group bound to another moiety of the same general formula;
T1 and T2 independently represent groups R4 and R5, wherein R4 and R5 are as defined for R1-R9, and if g=0 and s greater than 0, R1 together with R4, and/or R2 together with R5, may optionally independently represent xe2x95x90CHxe2x80x94R10, wherein R10 is as defined for R1-R9, or
T1 and T2 may together (xe2x80x94T2xe2x80x94T1xe2x80x94) represent a covalent bond linkage when s greater than 1 and g greater than 0;
if Z1 and/or Z2 represent N and T1 and T2 together represent a single bond linkage and R1 and/or R2 are absent, Q1 and/or Q2 may independently represent a group of the formula: xe2x95x90CHxe2x80x94[xe2x80x94Y1xe2x80x94]exe2x80x94CHxe2x95x90,
optionally any two or more of R1, R2, R6, R7, R8, R9 independently are linked together by a covalent bond;
if Z1 and/or Z2 represents O, then R1 and/or R2 do not exist;
if Z1 and/or Z2 represents S, N, P, B or Si then R1 and/or R2 may be absent;
if Z1 and/or Z2 represents a heteroatom substituted by a functional group E then R1 and/or R2 and/or R4 and/or R5 may be absent.
The groups Z1 and Z2 preferably independently represent an optionally substituted heteroatom selected from N, P, O, S, B and Si or an optionally substituted heterocyclic ring or an optionally substituted heteroaromatic ring selected from pyridine, pyrimidines, pyrazine, pyrazidine, pyrazole, pyrrole, imidazole, benzimidazole, quinoline, isoquinoline, carbazole, triazole, indole, isoindole, furane, thiophene, oxazole and thiazole.
The groups R1-R9 are preferably independently selected from xe2x80x94H, hydroxy-C0-C20-alkyl, halo-C0-C20-alkyl, nitroso, formyl-C0-C20-alkyl, carboxyl-C0-C20-alkyl and esters and salts thereof, carbamoyl-C0-C20-alkyl, sulpho-C0-C20-alkyl and esters and salts thereof, sulphamoyl-C0-C20-alkyl, amino-C0-C20-alkyl, aryl-C0-C20-alkyl, heteroaryl-C0-C20-alkyl, C0-C20-alkyl, alkoxy-C0-C8-alkyl, carbonyl-C0-C6-alkoxy, and aryl-C0-C6-alkyl and C0-C20-alkylamide.
One of R1-R9 may be a bridging group which links the ligand moiety to a second ligand moiety of preferably the same general structure. In this case the bridging group may have the formula xe2x80x94Cnxe2x80x2(R11)(R12)xe2x80x94(D)pxe2x80x94Cmxe2x80x2(R11)(R12)xe2x80x94 bound between the two moieties, wherein p is zero or one, D is selected from a heteroatom or a heteroatom-containing group, or is part of an aromatic or saturated homonuclear and heteronuclear ring, nxe2x80x2 is an integer from 1 to 4, mxe2x80x2 is an integer from 1 to 4, with the proviso that nxe2x80x2+mxe2x80x2 less than =4, R11 and R12 are each independently preferably selected from xe2x80x94H, NR13 and OR14, alkyl, aryl, optionally substituted, and R13 and R14 are each independently selected from xe2x80x94H, alkyl, aryl, both optionally substituted. Alternatively, or additionally, two or more of R1-R9 together represent a bridging group linking atoms, preferably hetero atoms, in the same moiety, with the bridging group preferably being alkylene or hydroxy-alkylene or a heteroaryl-containing bridge.
In a first variant according to formula (BI), the groups T1 and T2 together form a single bond linkage and s greater than 1, according to general formula (BII):
wherein
Z3 independently represents a group as defined for Z1 or Z2; R3 independently represents a group as defined for R1-R9; Q3 independently represents a group as defined for Q1, Q2; h represents zero or an integer from 1 to 6; and sxe2x80x2=sxe2x88x921.
In a first embodiment of the first variant, in general formula (BII), sxe2x80x2=1, 2 or 3; r=g=h=1; d=2 or 3; e=f=0; R6=R7=H, preferably such that the ligand has a general formula selected from:
and more preferably selected from:
In these preferred examples, R1, R2, R3 and R4 are preferably independently selected from xe2x80x94H, alkyl, aryl, heteroaryl, and/or one of R1-R4 represents a bridging group bound to another moiety of the same general formula and/or two or more of R1-R4 together represent a bridging group linking N atoms in the same moiety, with the bridging group being alkylene or hydroxy-alkylene or a heteroaryl-containing bridge, preferably heteroarylene. More preferably, R1, R2, R3 and R4 are independently selected from xe2x80x94H, methyl, ethyl, isopropyl, nitrogen-containing heteroaryl, or a bridging group bound to another moiety of the same general formula or linking N atoms in the same moiety with the bridging group being alkylene or hydroxy-alkylene.
According to this first embodiment, in the complex [MaLkXn]Ym preferably:
M=Mn(II)-(IV), Cu(I)-(III), Fe(II)-(III), Co(II)-(III);
X=CH3CN, OH2, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, N3xe2x88x92, SCNxe2x88x92, OHxe2x88x92, O2xe2x88x92, PO43xe2x88x92, C6H5BO22xe2x88x92, RCOOxe2x88x92;
Y=ClO4xe2x88x92, BPh4xe2x88x92, Brxe2x88x92, Clxe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, NO3xe2x88x92
a=1, 2, 3, 4;
n=0, 1, 2, 3, 4, 5, 6, 7, 8, 9;
m=1, 2, 3, 4; and
k=1, 2, 4.
In a second embodiment of the first variant, in general formula (BII), sxe2x80x2=2; r=g=h=1; d=f=0; e=1; and each Y1 is independently alkylene or heteroarylene. The ligand preferably has the general formula:
wherein
A1, A2, A3, A4 are independently selected from C1-9-alkylene or heteroarylene groups; and
N1 and N2 independently represent a hetero atom or a heteroarylene group.
In a preferred second embodiment, N1 represents an aliphatic nitrogen, N2 represents a heteroarylene group, R1, R2, R3, R4 each independently represent xe2x80x94H, alkyl, aryl or heteroaryl, and A1, A2, A3, A4 each represent xe2x80x94CH2xe2x80x94.
One of R1-R4 may represent a bridging group bound to another moiety of the same general formula and/or two or more of R1-R4 may together represent a bridging group linking N atoms in the same moiety, with the bridging group being alkylene or hydroxy-alkylene or a heteroaryl-containing bridge. Preferably, R1, R2, R3 and R4 are independently selected from xe2x80x94H, methyl, ethyl, isopropyl, nitrogen-containing heteroaryl, or a bridging group bound to another moiety of the same general formula or linking N atoms in the same moiety with the bridging group being alkylene or hydroxy-alkylene.
Particularly preferably, the ligand has the general formula:
wherein
R1, R2 each independently represent xe2x80x94H, alkyl, aryl or heteroaryl.
According to this second embodiment, in the complex [MaLkXn]Ym preferably:
M=Fe(II)-(III), Mn(II)-(IV), Cu(II), Co(II)-(III);
X=CH3CN, OH2, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, N3xe2x88x92, SCNxe2x88x92, OHxe2x88x92, O2xe2x88x92, PO43xe2x88x92, C6H5BO22xe2x88x92, RCOOxe2x88x92;
Y=ClO4xe2x88x92, BPh4xe2x88x92, Brxe2x88x92, Clxe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, NO3xe2x88x92;
a=1, 2, 3, 4;
n=0, 1, 2, 3, 4, 5, 6, 7, 8, 9;
m=1, 2, 3, 4; and
k=1, 2, 4.
In a third embodiment of the first variant, in general formula (BII), sxe2x80x2=2 and r=g=h=1, according to the general formula:
In this third embodiment, preferably each Z1-Z4 represents a heteroaromatic ring; e=f=0; d=1; and R7 is absent, with preferably R1=R2=R3=R4=2,4,6-trimethyl-3-SO3Na-phenyl, 2,6-diCl-3(or 4)xe2x80x94SO3Na-phenyl.
Alternatively, each Z1-Z4 represents N; R1-R4 are absent; both Q1 and Q3 represent xe2x95x90CHxe2x80x94[xe2x80x94Y1xe2x80x94]exe2x80x94CHxe2x95x90; and both Q2 and Q4 represent xe2x80x94CH2xe2x80x94[xe2x80x94Y1xe2x80x94]nxe2x80x94CH2xe2x80x94.
Thus, preferably the ligand has the general formula:
wherein
A represents optionally substituted alkylene optionally interrupted by a heteroatom; and n is zero or an integer from 1 to 5.
Preferably, R1-R6 represent hydrogen, n=1 and A=xe2x80x94CH2xe2x80x94, xe2x80x94CHOHxe2x80x94, xe2x80x94CH2N(R)CH2xe2x80x94 or xe2x80x94CH2CH2N(R)CH2CH2xe2x80x94 wherein R represents hydrogen or alkyl, more preferably A=xe2x80x94CH2xe2x80x94, xe2x80x94CHOHxe2x80x94 or xe2x80x94CH2CH2NHCH2CH2xe2x80x94.
According to this third embodiment, in the complex [MaLkXn]Ym preferably:
M=Mn(II)-(IV), Co(II)-(III), Fe(II)-(III);
X=CH3CN, OH2, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, N3xe2x88x92, SCNxe2x88x92, OHxe2x88x92, O2xe2x88x92, PO43xe2x88x92, C6H5BO22xe2x88x92, RCOOxe2x88x92;
Y=ClO4xe2x88x92, BPh4xe2x88x92, Brxe2x88x92, Clxe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, NO3xe2x88x92;
a=1, 2, 3, 4;
n=0, 1, 2, 3, 4, 5, 6, 7, 8, 9;
m=1, 2, 3, 4; and
k=1, 2, 4.
In a second variant according to formula (BI), T1 and T2 independently represent groups R4, R5 as defined for R1-R9, according to the general formula (BIII):
In a first embodiment of the second variant, in general formula (BIII), s=1; r=1; g=0; d=f=1; e=1-4; Y1=xe2x80x94CH2xe2x80x94; and R1 together with R4, and/or R2 together with R5, independently represent xe2x95x90CHxe2x80x94R10, wherein R10 is as defined for R1-R9. In one example, R2 together with R5 represents xe2x95x90CHxe2x80x94R10, with R1 and R4 being two separate groups. Alternatively, both R1 together with R4, and R2 together with R5 may independently represent xe2x95x90CHxe2x80x94R10. Thus, preferred ligands may for example have a structure selected from:
Preferably, the ligand is selected from:
wherein
R1 and R2 are selected from optionally substituted phenols, heteroaryl-C0-C20-alkyls, R3 and R4 are selected from xe2x80x94H, alkyl, aryl, optionally substituted phenols, heteroaryl-C0-C20-alkyls, alkylaryl, aminoalkyl, alkoxy, more preferably R1 and R2 being selected from optionally substituted phenols, heteroaryl-C0-C2-alkyls, R3 and R4 are selected from xe2x80x94H, alkyl, aryl, optionally substituted phenols, nitrogen-heteroaryl-C0-C2-alkyls.
According to this first embodiment, in the complex [MaLkXn]Ym preferably:
M=Mn(II)-(IV), Co(II)-(III), Fe(II)-(III);
X=CH3CN, OH2, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, N3xe2x88x92, SCNxe2x88x92, OHxe2x88x92, O2xe2x88x92, PO43xe2x88x92, C6H5BO22xe2x88x92, RCOOxe2x88x92;
Y=ClO4xe2x88x92, BPh4xe2x88x92, Brxe2x88x92, Clxe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, NO3xe2x88x92;
a=1, 2, 3, 4;
n=0, 1, 2, 3, 4, 5, 6, 7, 8, 9;
m=1, 2, 3, 4; and
k=1, 2, 4.
In a second embodiment of the second variant, in general formula (BIII), s=1; r=1; g=0; d=f=1; e=1-4; Y1=xe2x80x94C(Rxe2x80x2)(Rxe2x80x3), wherein Rxe2x80x2 and Rxe2x80x3 are independently as defined for R1-R9. Preferably, the ligand has the general formula:
The groups R1, R2, R3, R4, R5 in this formula are preferably xe2x80x94H or C0-C20-alkyl, n=0 or 1, R6 is xe2x80x94H, alkyl, xe2x80x94OH or xe2x80x94SH, and R7, R8, R9, R10 are preferably each independently selected from xe2x80x94H, C0-C20-alkyl, heteroaryl-C0-C20-alkyl, alkoxy-C0-C8-alkyl and amino-C0-C20-alkyl.
According to this second embodiment, in the complex [MaLkXn]Ym preferably:
M=Mn(II)-(IV), Fe(II)-(III), Cu(II), Co(II)-(III);
X=CH3CN, OH2, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, N3xe2x88x92, SCNxe2x88x92, OHxe2x88x92, O2xe2x88x92, PO43xe2x88x92, C6H5BO22xe2x88x92, RCOOxe2x88x92;
Y=ClO4xe2x88x92, BPh4xe2x88x92, Brxe2x88x92, Clxe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, NO3xe2x88x92;
a=1, 2, 3, 4;
n=0, 1, 2, 3, 4;
m=0, 1, 2, 3, 4, 5, 6, 7, 8; and
k=1, 2, 3, 4.
In a third embodiment of the second variant, in general formula (BIII), s=0; g=1; d=e=0; f=1-4. Preferably, the ligand has the general formula:
More preferably, the ligand has the general formula:
wherein
R1, R2, R3 are as defined for R2, R4, R5.
According to this third embodiment, in the complex [MaLkXn]Ym preferably:
M=Mn(II)-(IV), Fe(II)-(III), Cu(II), Co(II)-(III);
X=CH3CN, OH2, Clxe2x88x92, Brxe2x88x92, OCNxe2x88x92, N3xe2x88x92, SCNxe2x88x92, OHxe2x88x92, O2xe2x88x92, PO43xe2x88x92, C6H5BO22xe2x88x92, RCOOxe2x88x92;
Y=ClO4xe2x88x92, BPh4xe2x88x92, Brxe2x88x92, Clxe2x88x92, [FeCl4]xe2x88x92, PF6xe2x88x92, NO3xe2x88x92;
a=1, 2, 3, 4;
n=0, 1, 2, 3, 4;
m=0, 1, 2, 3, 4, 5, 6, 7, 8; and
k=1, 2, 3, 4.
In a fourth embodiment of the second variant, the organic substance forms a complex of the general formula (A):
[LMXn]zYq
in which
M represents iron in the II, III, IV or V oxidation state, manganese in the II, III, IV, VI or VII oxidation state, copper in the I, II or III oxidation state, cobalt in the II, III or IV oxidation state, or chromium in the II-VI oxidation state;
X represents a coordinating species;
n represents zero or an integer in the range from 0 to 3;
z represents the charge of the complex and is an integer which can be positive, zero or negative;
Y represents a counter ion, the type of which is dependent on the charge of the complex;
q=z/[charge Y]; and
L represents a pentadentate ligand of the general formula (B):
wherein
each R1, R2 independently represents xe2x80x94R4xe2x80x94R5,
R3 represents hydrogen, optionally substituted alkyl, aryl or arylalkyl, or xe2x80x94R4xe2x80x94R5,
each R4 independently represents a single bond or optionally substituted alkylene, alkenylene, oxyalkylene, aminoalkylene, alkylene ether, carboxylic ester or carboxylic amide, and
each R5 independently represents an optionally N-substituted aminoalkyl group or an optionally substituted heteroaryl group selected from pyridinyl, pyrazinyl, pyrazolyl, pyrrolyl, imidazolyl, benzimidazolyl, pyrimidinyl, triazolyl and thiazolyl.
The ligand L having the general formula (B), as defined above, is a pentadentate ligand. By xe2x80x98pentadentatexe2x80x99 herein is meant that five hetero atoms can coordinate to the metal M ion in the metal-complex.
In formula (B), one coordinating hetero atom is provided by the nitrogen atom in the methylamine backbone, and preferably one coordinating hetero atom is contained in each of the four R1 and R2 side groups. Preferably, all the coordinating hetero atoms are nitrogen atoms.
The ligand L of formula (B) preferably comprises at least two substituted or unsubstituted heteroaryl groups in the four side groups. The heteroaryl group is preferably a pyridin-2-yl group and, if substituted, preferably a methyl- or ethyl-substituted pyridin-2-yl group. More preferably, the heteroaryl group is an unsubstituted pyridin-2-yl group. Preferably, the heteroaryl group is linked to methylamine, and preferably to the N atom thereof, via a methylene group. Preferably, the ligand L of formula (B) contains at least one optionally substituted amino-alkyl side group, more preferably two amino-ethyl side groups, in particular 2-(N-alkyl)amino-ethyl or 2-(N,N-dialkyl)amino-ethyl.
Thus, in formula (B) preferably R1 represents pyridin-2-yl or R2 represents pyridin-2-yl-methyl. Preferably R2 or R1 represents 2-amino-ethyl, 2-(N-(m)ethyl)amino-ethyl or 2-(N,N-di(m)ethyl)amino-ethyl. If substituted, R5 preferably represents 3-methyl pyridin-2-yl. R3 preferably represents hydrogen, benzyl or methyl.
Examples of preferred ligands L of formula (B) in their simplest forms are:
(i) pyridin-2-yl containing ligands such as:
N,N-bis(pyridin-2-yl-methyl)-bis(pyridin-2-yl)methylamine;
N,N-bis(pyrazol-1-yl-methyl)-bis(pyridin-2-yl)methylamine;
N,N-bis(imidazol-2-yl-methyl)-bis(pyridin-2-yl)methylamine;
N,N-bis(1,2,4-triazol-1-yl-methyl)-bis(pyridin-2-yl)methylamine;
N,N-bis(pyridin-2-yl-methyl)-bis(pyrazol-1-yl)methylamine;
N,N-bis(pyridin-2-yl-methyl)-bis(imidazol-2-yl)methylamine;
N,N-bis(pyridin-2-yl-methyl)-bis(1,2,4-triazol-1-yl)methylamine;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-phenyl-1-aminoethane;
N,N-bis(pyrazol-1-yl-methyl)-1,1-bis(pyridin-2-yl)-1-aminoethane;
N,N-bis(pyrazol-1-yl-methyl)-1,1-bis(pyridin-2-yl)-2-phenyl-1-aminoethane;
N,N-bis(imidazol-2-yl-methyl)-1,1-bis(pyridin-2-yl)-1-aminoethane;
N,N-bis(imidazol-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-phenyl-1-aminoethane;
N,N-bis(1,2,4-triazol-1-yl-methyl)-1,1-bis(pyridin-2-yl)-1-aminoethane;
N,N-bis(1,2,4-triazol-1-yl-methyl)-1,1-bis(pyridin-2-yl)-2-phenyl-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyrazol-1-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyrazol-1-yl)-2-phenyl-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(imidazol-2-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(imidazol-2-yl)-2-phenyl-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(1,2,4-triazol-1-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(1,2,4-triazol-1-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-1-aminohexane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-phenyl-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-(4-sulphonic acid-phenyl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-(pyridin-2-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-(pyridin-3-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-(pyridin-4-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-(1-alkyl-pyridinium-4-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-(1-alkyl-pyridinium-3-yl)-1-aminoethane;
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-(1-alkyl-pyridinium-2-yl)-1-aminoethane;
(ii) 2-amino-ethyl containing ligands such as:
N,N-bis(2-(N-alkyl)amino-ethyl)-bis(pyridin-2-yl)methylamine;
N,N-bis(2-(N-alkyl)amino-ethyl)-bis(pyrazol-1-yl)methylamine;
N,N-bis(2-(N-alkyl)amino-ethyl)-bis(imidazol-2-yl)methylamine;
N,N-bis(2-(N-alkyl)amino-ethyl)-bis(1,2,4-triazol-1-yl)methylamine;
N,N-bis(2-(N,N-dialkyl)amino-ethyl)-bis(pyridin-2-yl)methylamine;
N,N-bis(2-(N,N-dialkyl)amino-ethyl)-bis(pyrazol-1-yl)methylamine;
N,N-bis(2-(N,N-dialkyl)amino-ethyl)-bis(imidazol-2-yl)methylamine;
N,N-bis(2-(N,N-dialkyl)amino-ethyl)-bis(1,2,4-triazol-1-yl)methylamine;
N,N-bis(pyridin-2-yl-methyl)-bis(2-amino-ethyl)methylamine;
N,N-bis(pyrazol-1-yl-methyl)-bis(2-amino-ethyl)methylamine;
N,N-bis(imidazol-2-yl-methyl)-bis(2-amino-ethyl)methylamine;
N,N-bis(1,2,4-triazol-1-yl-methyl)-bis(2-amino-ethyl)methylamine.
More preferred ligands are:
N,N-bis(pyridin-2-yl-methyl)-bis(pyridin-2-yl)methylamine, hereafter referred to as N4Py.
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-1-aminoethane, hereafter referred to as MeN4Py,
N,N-bis(pyridin-2-yl-methyl)-1,1-bis(pyridin-2-yl)-2-phenyl-1-aminoethane, hereafter referred to as BzN4Py.
In an alternative fourth embodiment, the organic substance forms a complex of the general formula (A) including a ligand (B) as defined above, but with the proviso that R3 does not represent hydrogen.
In a fifth embodiment of the second variant, the organic substance forms a complex of the general formula (A) as defined above, but wherein L represents a pentadentate or hexadentate ligand of general formula (C):
R1R1Nxe2x80x94Wxe2x80x94NR1R2
wherein
each R1 independently represents xe2x80x94R3xe2x80x94V, in which R3 represents optionally substituted alkylene, alkenylene, oxyalkylene, aminoalkylene or alkylene ether, and V represents an optionally substituted heteroaryl group selected from pyridinyl, pyrazinyl, pyrazolyl, pyrrolyl, imidazolyl, benzimidazolyl, pyrimidinyl, triazolyl and thiazolyl;
W represents an optionally substituted alkylene bridging group selected from xe2x80x94CH2CH2xe2x80x94, xe2x80x94CH2CH2CH2xe2x80x94, xe2x80x94CH2CH2CH2CH2xe2x80x94, xe2x80x94CH2xe2x80x94C6H4xe2x80x94CH2xe2x80x94, xe2x80x94CH2xe2x80x94C6H10xe2x80x94CH2xe2x80x94, and xe2x80x94CH2xe2x80x94C10H6xe2x80x94CH2xe2x80x94; and
R2 represents a group selected from R1, and alkyl, aryl and arylalkyl groups optionally substituted with a substituent selected from hydroxy, alkoxy, phenoxy, carboxylate, carboxamide, carboxylic ester, sulphonate, amine, alkylamine and N+(R4)3, wherein R4 is selected from hydrogen, alkanyl, alkenyl, arylalkanyl, arylalkenyl, oxyalkanyl, oxyalkenyl, aminoalkanyl, aminoalkenyl, alkanyl ether and alkenyl ether.
The ligand L having the general formula (C), as defined above, is a pentadentate ligand or, if R1=R2, can be a hexadentate ligand. As mentioned above, by xe2x80x98pentadentatexe2x80x99 is meant that five hetero atoms can coordinate to the metal M ion in the metal-complex. Similarly, by xe2x80x98hexadentatexe2x80x99 is meant that six hetero atoms can in principle coordinate to the metal M ion. However, in this case it is believed that one of the arms will not be bound in the complex, so that the hexadentate ligand will be penta coordinating.
In the formula (C), two hetero atoms are linked by the bridging group W and one coordinating hetero atom is contained in each of the three R1 groups. Preferably, the coordinating hetero atoms are nitrogen atoms.
The ligand L of formula (C) comprises at least one optionally substituted heteroaryl group in each of the three R1 groups. Preferably, the heteroaryl group is a pyridin-2-yl group, in particular a methyl- or ethyl-substituted pyridin-2-yl group. The heteroaryl group is linked to an N atom in formula (C), preferably via an alkylene group, more preferably a methylene group. Most preferably, the heteroaryl group is a 3-methyl-pyridin-2-yl group linked to an N atom via methylene.
The group R2 in formula (C) is a substituted or unsubstituted alkyl, aryl or arylalkyl group, or a group R1. However, preferably R2 is different from each of the groups R1 in the formula above. Preferably, R2 is methyl, ethyl, benzyl, 2-hydroxyethyl or 2-methoxyethyl. More preferably, R2 is methyl or ethyl.
The bridging group W may be a substituted or unsubstituted alkylene group selected from xe2x80x94CH2CH2xe2x80x94, xe2x80x94CH2CH2CH2xe2x80x94, xe2x80x94CH2CHxe2x80x942CH2CH2xe2x80x94, xe2x80x94CH2xe2x80x94C6H4xe2x80x94CH2xe2x80x94, xe2x80x94CH2xe2x80x94C6H10xe2x80x94CH2xe2x80x94, and xe2x80x94CH2xe2x80x94C10H6xe2x80x94CH2xe2x80x94 (wherein xe2x80x94C6H4xe2x80x94, xe2x80x94C6H10xe2x80x94, xe2x80x94C10H6xe2x80x94 can be ortho-, para-, or meta-C6H4xe2x80x94, xe2x80x94C6H10xe2x80x94, xe2x80x94C10H6xe2x80x94). Preferably, the bridging group W is an ethylene or 1,4-butylene group, more preferably an ethylene group.
Preferably, V represents substituted pyridin-2-yl, especially methyl-substituted or ethyl-substituted pyridin-2-yl, and most preferably V represents 3-methyl pyridin-2-yl.
Examples of preferred ligands of formula (C) in their simplest forms are:
N-methyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-ethyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-benzyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-(2-hydroxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-(2-methoxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-methyl-N,Nxe2x80x2,Nxe2x80x2-tris(5-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-ethyl-N,Nxe2x80x2,Nxe2x80x2-tris(5-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-benzyl-N,Nxe2x80x2,Nxe2x80x2-tris(5-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-(2-hydroxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(5-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-(2-methoxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(5-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-methyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-ethyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-benzyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-(2-hydroxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(3-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-(2-methoxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(3-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-methyl-N,Nxe2x80x2,Nxe2x80x2-tris(5-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-ethyl-N,Nxe2x80x2,Nxe2x80x2-tris(5-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-benzyl-N,Nxe2x80x2,Nxe2x80x2-tris(5-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine; and
N-(2-methoxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(5-ethyl-pyridin-2-ylmethyl)ethylene-1,2-diamine.
More preferred ligands are:
N-methyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-ethyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-benzyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine;
N-(2-hydroxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine; and
N-(2-methoxyethyl)-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine.
The most preferred ligands are:
N-methyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine; and
N-ethyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2-ylmethyl)ethylene-1,2-diamine.
Preferably, the metal M in formula (A) is Fe or Mn, more preferably Fe.
Preferred coordinating species X in formula (A) may be selected from R6OH, NR63, R6CN, R6OOxe2x88x92, R6Sxe2x88x92, R6Oxe2x88x92, R6COOxe2x88x92, OCNxe2x88x92, SCNxe2x88x92, N3xe2x88x92, CNxe2x88x92, Fxe2x88x92, Clxe2x88x92, Brxe2x88x92, Ixe2x88x92, O2xe2x88x92, NO3xe2x88x92, NO2xe2x88x92, SO42xe2x88x92, SO32xe2x88x92, PO43xe2x88x92 and aromatic N donors selected from pyridines, pyrazines, pyrazoles, pyrroles, imidazoles, benzimidazoles, pyrimidines, triazoles and thiazoles, with R6 being selected from hydrogen, optionally substituted alkyl and optionally substituted aryl. X may also be the species LMOxe2x88x92 or LMOOxe2x88x92, wherein M is a transition metal and L is a ligand as defined above. The coordinating species X is preferably selected from CH3CN, H2O, Fxe2x88x92, Clxe2x88x92, Brxe2x88x92, OOHxe2x88x92, R6COOxe2x88x92, R6Oxe2x88x92, LMOxe2x88x92, and LMOOxe2x88x92 wherein R6 represents hydrogen or optionally substituted phenyl, naphthyl, or C1-C4 alkyl.
The counter ions Y in formula (A) balance the charge z on the complex formed by the ligand L, metal M and coordinating species X. Thus, if the charge z is positive, Y may be an anion such as R7COOxe2x88x92, BPh4xe2x88x92, ClO4xe2x88x92, BF4xe2x88x92, PF6xe2x88x92, R7SO3xe2x88x92, R7SO4xe2x88x92, SO42xe2x88x92, NO3xe2x88x92, Fxe2x88x92, Clxe2x88x92, Brxe2x88x92, or Ixe2x88x92, with R7 being hydrogen, optionally substituted alkyl or optionally substituted aryl. If z is negative, Y may be a common cation such as an alkali metal, alkaline earth metal or (alkyl)ammonium cation.
Suitable counter ions Y include those which give rise to the formation of storage-stable solids. Preferred counter ions for the preferred metal complexes are selected from R7COOxe2x88x92, ClO4xe2x88x92, BF4xe2x88x92, PF6xe2x88x92, R7SO3xe2x88x92 (in particular CF3SO3xe2x88x92), R7SO4xe2x88x92, SO42xe2x88x92, NO3xe2x88x92, Fxe2x88x92, Clxe2x88x92, Brxe2x88x92, and Ixe2x88x92, wherein
R7 represents hydrogen or optionally substituted phenyl, naphthyl or C1-C4 alkyl.
It will be appreciated that the complex (A) or more in general (A1) can be formed by any appropriate means, including in situ formation whereby precursors of the complex are transformed into the active complex of general formula (A) under conditions of storage or use. Preferably, the complex is formed as a well-defined complex or in a solvent mixture comprising a salt of the metal M and the ligand L or ligand L-generating species. Alternatively, the catalyst may be formed in situ from suitable precursors for the complex, for example in a solution or dispersion containing the precursor materials. In one such example, the active catalyst may be formed in situ in a mixture comprising a salt of the metal M and the ligand L, or a ligand L-generating species, in a suitable solvent. Thus, for example, if M is iron, an iron salt such as FeSO4 can be mixed in solution with the ligand L, or a ligand L-generating species, to form the active complex. In another such example, the ligand L, or a ligand L-generating species, can be mixed with metal M ions present in the substrate or wash liquor to form the active catalyst in situ. Suitable ligand L-generating species include metal-free compounds or metal coordination complexes that comprise the ligand L and can be substituted by metal M ions to form the active complex according the formula (A).
Therefore, in alternative fourth and fifth embodiments, the organic substance is a compound of the general formula (D):
[{Mxe2x80x2aL}bXc]zYq
in which
Mxe2x80x2 represents hydrogen or a metal selected from Ti, V, Co, Zn, Mg, Ca, Sr, Ba, Na, K, and Li;
X represents a coordinating species;
a represents an integer in the range from 1 to 5;
b represents an integer in the range from 1 to 4;
c represents zero or an integer in the range from 0 to 5;
z represents the charge of the compound and is an integer which can be positive, zero or negative;
Y represents a counter ion, the type of which is dependent on the charge of the compound;
q=z/[charge Y]; and
L represents a pentadentate ligand of general formula (B) or (C) as defined above.
In a fourth embodiment of the first variant, the organic substance comprises a macrocyclic ligand of formula (E):
wherein
Z1 and Z2 are independently selected from monocyclic or polycyclic aromatic ring structures optionally containing one or more heteroatoms, each aromatic ring structure being substituted by one or more substituents;
Y1 and Y2 are independently selected from C, N, O, Si, P and S atoms;
A1 and A2 are independently selected from hydrogen, alkyl, alkenyl and cycloalkyl (each of alkyl, alkenyl and cycloalkyl) being optionally substituted by one or more groups selected from hydroxy, aryl, heteroaryl, sulphonate, phosphate, electron donating groups and electron withdrawing groups, and groups of formulae (G1)(G2)Nxe2x80x94, G3OC(O)xe2x80x94, G3Oxe2x80x94 and G3C(O)xe2x80x94, wherein each of G1, G2 and G3 is independently selected from hydrogen and alkyl, and electron donating and/or withdrawing groups (in addition to any amongst the foregoing);
i and j are selected from 0, 1 and 2 to complete the valency of the groups Y1 and Y2;
each of Q1-Q4 is independently selected from groups of formula
wherein
10 greater than a+b+c greater than 2 and d greater than =1;
each Y3 is independently selected from xe2x80x94Oxe2x80x94, xe2x80x94Sxe2x80x94, xe2x80x94SOxe2x80x94, xe2x80x94SO2xe2x80x94, xe2x80x94(G1)Nxe2x80x94 (wherein G1 is hereinbefore defined), xe2x80x94C(O)xe2x80x94, arylene, heteroarylene, xe2x80x94Pxe2x80x94 and xe2x80x94P(O)xe2x80x94;
each of A3-A6 is independently selected from the groups hereinbefore defined for A1 and A2; and
wherein any two or more of A1-A6 together form a bridging group, provided that if A1 and A2 are linked without simultaneous linking also to any of A3-A6, then the bridging group linking A1 and A2 must contain at least one carbonyl group.
In the ligands of formula (E), unless specifically stated to the contrary, all alkyl, hydroxyalkyl alkoxy, and alkenyl groups preferably have from 1 to 6, more preferably from 1 to 4 carbon atoms.
Moreover, preferred electron donating groups include alkyl (e.g. methyl), alkoxy (e.g. methoxy), phenoxy, and unsubstituted, monosubstituted and disubstituted amine groups. Preferred electron withdrawing groups include nitro, carboxy, sulphonyl and halo groups.
The ligands of formula (E) may be used in the form of complexes with an appropriate metal or, in some cases, in non-complexed form. In the non-complexed form, they rely upon complexing with a metal supplied in the form of a separate ingredient in the composition, specifically provided for supplying that metal, or upon complexing with a metal found as a trace element in tap water. However, where the ligand alone or in complex form carries a (positive) charge, a counter anion is necessary. The ligand or complex may be formed as a neutral species but it is often advantageous, for reasons of stability or ease of synthesis, to have a charged species with appropriate anion.
Therefore, in an alternative fourth embodiment, the ligand of formula (E) is ion-paired with a counter ion, which ion-pairing is denoted by formula (F):
[HxL]zYq
wherein
H is an hydrogen atom;
Y is a counter anion, the type of which is dependent on the charge of the complex;
x is an integer such that one or more nitrogen atoms in L is protonated;
z represents the charge of the complex and is an integer which can be positive or zero;
q=z/[charge of Y]; and
L is a ligand of formula (E) as defined above.
In a further alternative fourth embodiment, the organic substance forms a metal complex of formula (G) based on the ion pairing of formula (F) thus:
[MxL]zYq
wherein
L, Y, x, z and q are as defined for formula (F) above and M is a metal selected from manganese in oxidation states II-V, iron II-V, copper I-III, cobalt I-III, nickel I-III, chromium II-VI, tungsten IV-VI, palladium V, ruthenium II-IV, vanadium III-IV and molybdenum IV-VI.
Especially preferred are the complexes of formula (G) wherein M represents manganese, cobalt, iron or copper.
In a preferred fourth embodiment, the organic substance forms a complex of the formula (H):
wherein
M represents an iron atom in oxidation state II or III, a manganese atom in oxidation state II, III, IV or V, a copper atom in oxidation state I, II or III or a cobalt atom in oxidation state II, III or IV, X is a group which is either a bridge or is not a bridge between iron atoms, Y is a counter ion, x and y being  greater than =1, 0= less than n= less than 3, and z being the charge of the metal complex, and p=z/charge of Y; R1 and R2 being independently one or more ring substituents selected from hydrogen and electron donating and withdrawing groups, R3 to R8 being independently hydrogen, alkyl, hydroxyalkyl, alkenyl or variants of any of these when substituted by one or more electron donating or withdrawing groups.
For the avoidance of doubt, xe2x80x9c= less than xe2x80x9d means xe2x80x9cless than or equal toxe2x80x9d and xe2x80x9c greater than =xe2x80x9d means xe2x80x9cgreater than or equal toxe2x80x9d.
Preferably, in the complex of formula (H), M represents an iron atom in oxidation state II or III or a manganese atom in oxidation state II, III, IV, or V. Preferably the oxidation state of M is III.
When M is iron, preferably the complex of formula (H) is in the form of a salt of iron (in oxidised state) dihalo-2,11-diazo[3.3](2,6)pyridinophane, dihalo-4-methoxy-2,11-diazo[3.3](2,6)pyridinophane and mixtures thereof, especially in the form of the chloride salt.
When M is manganese, preferably the complex of formula (H) is in the form of a salt of manganese (in oxidised state) N,Nxe2x80x2-dimethyl-2,11-diazo[3.3](2,6)pyridinophane, especially in the form of the monohexafluorophosphate salt.
Preferably, X is selected from H2O, OHxe2x88x92, O2xe2x88x92, SHxe2x88x92, S2xe2x88x92, SO42xe2x88x92, NR9R10xe2x88x92, RCOOxe2x88x92, NR9R10R11, Clxe2x88x92, Brxe2x88x92, Fxe2x88x92, N3xe2x88x92 and combinations thereof, wherein R9, R10 and R11 are independently selected from xe2x80x94H, C1-4 alkyl and aryl optionally substituted by one or more electron withdrawing and/or donating groups. More preferably, X is a halogen, especially a fluoride ion.
In the formulae (F), (G) and (H), the anionic counter ion equivalent Y is preferably selected from Clxe2x88x92, Brxe2x88x92, Ixe2x88x92, NO3xe2x88x92, ClO4xe2x88x92, SCNxe2x88x92, PF6xe2x80x94, RSO3xe2x88x92, RSO4xe2x88x92, CF3SO3xe2x88x92, BPh4xe2x88x92, and OAcxe2x88x92. A cationic counter ion equivalent is preferably absent.
In formula (H), R1 and R2 are preferably both hydrogen. R3 and R4 are preferably C1-4 alkyl, especially methyl. R5-R8 are each preferably hydrogen.
According to the values of x and y, the aforementioned preferred iron or manganese catalysts of formula (H) may be in the form of a monomer, dimer or oligomer. Without being bound by any theory, it has been conjectured that in the raw material or detergent composition state, the catalyst exists mainly or solely in monomer form but could be converted to dimer, or even oligomeric form, in the wash solution.
In a yet a third variant, the ligand forms a complex of the general formula (A1) whereby L represents a ligand of the general formula, or its protonated or deprotonated analogue:
wherein
Z1, Z2 and Z3 independently represent a co-ordinating group selected from carboxylate, amido, xe2x80x94NHxe2x80x94C(NH)NH2, hydroxyphenyl, an optionally substituted heterocyclic ring or an optionally substituted heteroaromatic ring selected from pyridine, pyrimidine, pyrazine, pyrazole, imidazole, benzimidazole, quinoline, quinoxaline, triazole, isoquinoline, carbazole, indole, isoindole, oxazole and thiazole;
Q1 Q2 and Q3 independently represent a group of the formula:
wherein
5xe2x89xa7a+b+cxe2x89xa71; a=0-5; b=0-5; c=0-5; n=1 or 2;
Preferably, Q1, Q2 and Q3 are defined such that a=b=0, c=1 or 2, and n=1
Preferably, Q1, Q2 and Q3 independently represent a group selected from xe2x80x94CH2xe2x80x94 and xe2x80x94CH2CH2xe2x80x94.
Y independently represents a group selected from xe2x80x94Oxe2x80x94, xe2x80x94Sxe2x80x94, xe2x80x94SOxe2x80x94, xe2x80x94SO2xe2x80x94, xe2x80x94C(O)xe2x80x94, arylene, alkylene, heteroarylene, heterocycloalkylene, xe2x80x94(G)Pxe2x80x94, xe2x80x94P(O)xe2x80x94 and xe2x80x94(G)Nxe2x80x94, wherein G is selected from hydrogen, alkyl, aryl, arylalkyl, cycloalkyl, each except hydrogen being optionally substituted by one or more functional groups E;
R5, R6, R7, R8 independently represent a group selected from hydrogen, hydroxyl, halogen, xe2x80x94R and xe2x80x94OR, wherein R represents alkyl, alkenyl, cycloalkyl, heterocycloalkyl, aryl, heteroaryl or a carbonyl derivative group, R being optionally substituted by one or more functional groups E,
or R5 together with R6, or R7 together with R8, or both, represent oxygen,
or R5 together with R7 and/or independently R6 together with R8, or R5 together with R8 and/or independently R6 together with R7, represent C1-6-alkylene optionally substituted by C1-4-alkyl, xe2x80x94F, xe2x80x94Cl, xe2x80x94Br or xe2x80x94I; and
E independently represents a functional group selected from xe2x80x94F, xe2x80x94Cl, xe2x80x94Br, xe2x80x94I, xe2x80x94OH, xe2x80x94ORxe2x80x2, NH2, xe2x80x94NHRxe2x80x2, xe2x80x94N(Rxe2x80x2)2, xe2x80x94N(Rxe2x80x2)3+, xe2x80x94C(O)Rxe2x80x2, xe2x80x94OC(O)Rxe2x80x2, xe2x80x94COOH, xe2x80x94COOxe2x88x92 (NA+, K+), xe2x80x94COORxe2x80x2, xe2x80x94C(O)NH2, xe2x80x94C(O)NHRxe2x80x2, xe2x80x94C(O)N(Rxe2x80x2)2, heteroaryl, xe2x80x94Rxe2x80x2, xe2x80x94SRxe2x80x2, xe2x80x94SH, xe2x80x94P(Rxe2x80x2)2, xe2x80x94P(O)(Rxe2x80x2)2xe2x80x94P(O)(OH)2, xe2x80x94P(O)(ORxe2x80x2)2, xe2x80x94NO2, xe2x80x94SO3H, xe2x80x94SO3xe2x88x92 (NA+, K+) xe2x80x94S(O)2Rxe2x80x2, xe2x80x94NHC(O)Rxe2x80x2, and xe2x80x94N(Rxe2x80x2)C(O)Rxe2x80x2, wherein Rxe2x80x2 represents cycloalkyl, aryl, arylalkyl, or alkyl optionally substituted by xe2x80x94F, xe2x80x94Cl, xe2x80x94Br, xe2x80x94I, xe2x80x94NH3+, xe2x80x94SO3H, xe2x80x94SO3xe2x88x92 (Na+,K+), xe2x80x94COOH, xe2x80x94COOxe2x88x92(Na+,K+), xe2x80x94P(O)(OH)2, or xe2x80x94P(O) (Oxe2x88x92(Na+,K+))2.
Preferred are the ligands as defined above with Z1, Z2 and Z independently represent a coordinating group selected from optionally substituted pyridin-2-yl, optionally substituted imidazol-2-yl, optionally substituted imidazol-4-yl, optionally substituted pyrazol-1-yl, and optionally substituted quinolin-2-yl. More preferred are those ligands as defined above with with Z1, Z1 and Z3 containing optionally substituted pyridin-2-yl groups. Most preferred are the following ligandsL tris(pyridin-2-ylmethyl)amine, tris(3-methyl-pyridin-2-ylmethyl)amine, tris(5-methyl-pyridin-2-ylmethyl)amine, and tris(6-methyl-pyridin-2-ylmethyl)amine.
In this third variant, in the complex,
[MaLkXn]Ym
preferably:
M represents a metal selected from Mn(II)-(III)-(IV)-(V), Cu(I)-(II)-(III), Fe(II)-(III)-(IV)-(V), Co(I)-(II)-(III), Ti(II)-(III)-(IV), V(II)-(III)-(IV)-(V), Mo(II)-(III)-(IV)-(V)-(VI) and W(IV)-(V)-(VI);
X represents a coordinating species selected from any mono, bi or tri charged anions and any neutral molecules able to coordinate the metal in a mono, bi or tridentate manner;
Y represents any non-coordinated counter ion;
a represents an integer from 1 to 10;
k represents an integer from 1 to 10;
n represents an integer from 1 to 10;
m represents zero or an integer from 1 to 20; and
Preferably, the bleaching composition according the invention comprises from 0.1 to 500 microM, more preferably from 0.2 to 100 microM, most preferably from 0.5 to 50 microM of organic substance (weight/volume carbon dioxide).
Especially preferred catalysts are selected from the group consisting of Dimanganese-tris-xcexc-oxo-bis(1,4,7-trimethyl-1,4,7-triazacyclononane) bis(hexafluorophosphate), Dimanganese-bis-xcexc-oxo-xcexc-acetato-1,2-bis(4,7-dimethyl-1,4,7-triaza-1-cyclononyl) ethane bis(hexafluorophosphate), iron-N,Nxe2x80x2-bis(pyridin-2-ylmethylene)-1,1,-bis(pyridin-2-yl) amino ethane bis chloride, cobalt-pentamine-xcexc-acetate dichloride, iron-(N-Methyl-N,Nxe2x80x2,Nxe2x80x2-tris(3-methyl-pyridin-2ylmethyl)-ethylenediamine)chloride-hexafluorphosphate and mixtures thereof.
Suitable catalysts are also described in EP-A-408 131, EP-A-384503, EP-A-458 398, U.S. Pat. No. 5,194,416, WO 96/06157 and WO 98/39405 wherein the organic part has a macrocyclic structure. Useful catalysts with a linear structure are disclosed in EP-A-392592, WO97/48710, U.S. Pat. No. 5,580,485 and EP-909 809. U.S. Pat. No. 5,705,464 describes yet another type of suitable catalysts.
The bleaching composition may also be designed to include a modifier, such as water, or an organic solvent up to only about 10 wt %, and usual additives to boost the bleaching and or cleaning performance such as enzymes up to about 10 wt %, surfactants, perfumes, whiteners and antistats.
In a preferred embodiment, a modifier such as water, or a useful organic solvent may be added with the stained cloth in the cleaning drum in a small volume. Preferred amounts of modifier should be from 0.0 to about 10 wt % (weight/weight of the liquid CO2), more preferably 0.001 to about 5 wt %, even more preferably 0.01 to about 3 wt %, most preferably from about 0.05 to about 0.2 wt %. Preferred solvents include water, ethanol, acetone, hexane, methanol, glycols, acetonitrile, C1-10 alcohols and C5-15 hydrocarbons. Especially preferred solvents include water, ethanol and methanol. If the modifier is water, optionally 0.1 to 50% of an additional organic cosolvent may be present as described in U.S. Pat. No. 5,858,022. In those circumstances it may be preferred to use surfactants as described in U.S. Pat. No. 5,858,022 which do contain a CO2 philic group.
The bleaching composition comprises a source of active oxygen corresponding to 0.05 to 100 mM, preferably from 0.1 mM to 50 mM, more preferably from 0.25 to 25 mM, most preferably from 1 to 15 mM of active oxygen.
A preferred source of active oxygen is selected from the group consisting of peroxide, peracid, molecular oxygen and mixtures thereof.
One preferred source of active oxygen is molecular oxygen. The molecular oxygen may be introduced into the composition as substantially pure oxygen, mixed with other gasses, or air (atmospheric oxygen). Although the applicants do not wish to be bound by theory it is assumed that molecular oxygen is converted to an active oxygen form during interaction with the bleach catalyst and the stain. The advantage of molecular oxygen is that it negates the requirement of a peroxyl source.
If molecular oxygen is the only source of active oxygen, then the bleaching composition is preferably substantially devoid of peroxygen bleach or a peroxy-based or -generating bleach system. However, it will be appreciated that small amounts of hydrogen peroxide or peroxy-based or -generating systems may be included in the liquid composition, if desired, provided that the chemical and physical stability of the composition is not thereby adversely affected to an unacceptable level. Therefore, by xe2x80x9csubstantially devoid of peroxygen bleach or peroxy-based or -generating bleach systemsxe2x80x9d is meant that the bleaching composition comprises from 0 to 50%, preferably from 0 to 10%, more preferably from 0 to 5%, and optimally from 0 to 2% by molar weight on an oxygen basis, of peroxygen bleach or peroxy-based or -generating bleach systems. Preferably, however, the liquid bleaching composition will be wholly devoid of peroxygen bleach or peroxy-based or -generating bleach systems.
Peracids are another preferred source of active oxygen. The peracid is preferably an organic peroxyacid. Preferably, the organic peracid is selected from the group of organic and aliphatic peroxyacids and mixtures thereof. The organic peroxyacids usable in the present invention can contain either one or two peroxy groups and can be either aliphatic or aromatic. When the organic peroxyacid is aliphatic, the unsubstituted acid has the general formula:
where
Y can be, for example, H, CH3, CH2Cl, COOH, or COOOH; and n is an integer from 1 to 20.
When the organic peroxy acid is aromatic, the unsubstituted acid has the general formula:
wherein
Y is hydrogen, alkyl, alkylhalogen, halogen, or COOH or COOOH.
Typical monoperoxyacids useful herein include alkyl peroxyacids and aryl peroxyacids such as:
(i) peroxybenzoic acid and ring-substituted peroxybenzoic acid, e.g. peroxy-xcex1-naphthoic acid;
(ii) aliphatic, substituted aliphatic and arylalkyl monoperoxy acids, e.g. peroxylauric acid, peroxystearic acid, and N,N-phthaloylaminoperoxycaproic acid (PAP); and
(iii) amidoperoxy acids, e.g. monononylamide of either peroxysuccinic acid (NAPSA) or of peroxyadipic acid (NAPAA).
Typical diperoxy acids useful herein include alkyl diperoxy acids and aryldiperoxy acids, such as:
(iii) 1,12-diperoxydodecanedioic acid;
(iv) 1,9-diperoxyazelaic acid;
(v) diperoxybrassylic acid; diperoxysebacic acid and diperoxyisophthalic acid;
(vi) 2-decyldiperoxybutane-1,4-dioic acid;
(vii) 4,4xe2x80x2-sulfonylbisperoxybenzoic acid; and
(viii) N,Nxe2x80x2-terephthaloyl-di(6-aminoperoxycaproic acid) (TPCAP).
Particularly preferred peroxy acids include PAP, TPCAP, haloperbenzoic acid and peracetic acid.
Another preferred source of active oxygen is peroxide. Peroxides are well known in the art. They include the alkali metal peroxides; organic peroxide compounds such as urea peroxide; and inorganic persalt compounds such as the alkali metal perborates, percarbonates, perphosphates, persilicates and persulphates. Mixtures of two or more such compounds may also be suitable. Particularly preferred are sodium perborate tetrahydrate and, especially, sodium perborate monohydrate. Sodium perborate monohydrate is preferred because it has excellent storage stability
Preferably, the bleach composition according the invention comprises a surfactant. Any surfactant suitable for use in such a composition known to the person skilled in the art may be used. Surfactants are described in U.S. Pat. No. 5,789,505, U.S. Pat. No. 5,683,977, U.S. Pat. No. 5,683,473, U.S. Pat. No. 5,858,022 and WO 96/27704. Especially preferred are the surfactants described in WO 96/27704 (formula""s I-IV).
The term xe2x80x9cdensified carbon dioxide-philicxe2x80x9d in reference to surfactants RnZm wherein n and m are each independently 1 to 50, means that the functional group, Rnxe2x80x94 is soluble in carbon dioxide at pressures of from 101 kPa to 68.9 MPa and temperatures of from xe2x88x9278.5 to 100xc2x0 C. to greater than 10 weight percent. Preferably n and m are each independently 1-35. Such functional groups (Rnxe2x80x94) include halocarbons, polysiloxanes and branched polyalkylene oxides.
The term xe2x80x9cdensified carbon dioxide-phobicxe2x80x9d in reference to surfactants, RnZm, means that Zmxe2x80x94 will have a solubility in carbon dioxide of less than 10 weight percent at pressures of from 101 kPa to 68.9 MPa and temperatures of from xe2x88x9278.5 to 100xc2x0 C. The functional groups in Zmxe2x80x94 include carboxylic acids, phosphatyl esters, hydroxyls, C1-30 alkyls or alkenyls, polyalkylene oxides, branched polyalkylene oxides, carboxylates, C1-30 alkyl sulfonates, phosphates, glycerates, carbohydrates, nitrates, substituted or unsubstituted aryls and sulfates.
The hydrocarbon and halocarbon containing surfactants (i.e., RnZm, containing the CO2-philic functional group, Rnxe2x80x94, and the CO2-phobic group, Zmxe2x80x94) may have an HLB of less than 15, preferably less than 13 and most preferably less than 12.
The polymeric siloxane containing surfactants, RnZm, also designated MDxD*yM, with M representing trimethylsiloxyl end groups, Dx as a dimethylsiloxyl backbone (CO2-philic functional group) and D*y as one or more substituted methylsiloxyl groups substituted with CO2-phobic R or Rxe2x80x2 groups preferably have a DxD*y ratio of greater than 0.5:1, preferably greater than 0.7:1 and most preferably greater than 1:1.
A xe2x80x9csubstituted methylsiloxyl groupxe2x80x9d is a methylsiloxyl group substituted with a CO2-phobic group R or Rxe2x80x2. R or Rxe2x80x2 are each represented in the following formula:
xe2x80x94(CH2)a(C6H4)b(A)dxe2x80x94[(L)e(Axe2x80x2)f]nxe2x80x94(Lxe2x80x2)gZ(G)h
wherein
a is 1-30, b is 0-1, C6H4 is substituted or unsubstituted with a C1-10 alkyl or alkenyl and A, d, L, e, Axe2x80x2, F, n Lxe2x80x2, g, Z, G and h are defined below, and mixtures of R and Rxe2x80x2.
A xe2x80x9csubstituted arylxe2x80x9d is an aryl substituted with a C1-30 alkyl, alkenyl or hydroxyl, preferably a C1-20 alkyl or alkenyl.
A xe2x80x9csubstituted carbohydratexe2x80x9d is a carbohydrate substituted with a C1-10 alkyl or alkenyl, preferably a C1-5 alkyl. The terms xe2x80x9cpolyalkylene oxidexe2x80x9d, xe2x80x9calkylxe2x80x9d and xe2x80x9calkenylxe2x80x9d each contain a carbon chain which may be either straight or branched unless otherwise stated.
A preferred surfactant which is effective for use in a liquid carbon dioxide bleach composition requires the combination of densified carbon dioxide-philic functional groups with densified carbon dioxide-phobic functional groups (see definitions above). The resulting compound may form reversed micelles with the CO2-philic functional groups extending into a continuous phase and the CO2-phobic functional groups directed toward the centre of the micelle.
The surfactant is present in an amount of from 0.001 to 10 wt %, preferably 0.01 to 5 wt %. An especially preferred range is from about 0.03% to about 1 wt %.
The CO2-philic moieties of the surfactants are groups exhibiting low Hildebrand solubility parameters, as described in Grant, D. J. W. et al. xe2x80x9cSolubility Behavior of Organic Compoundsxe2x80x9d, Techniques of Chemistry Series, J. Wiley and Sons, NY (1990) pp. 46-55 which describes the Hildebrand solubility equation, herein incorporated by reference. These CO2-philic moieties also exhibit low polarisability and some electron donating capability allowing them to be solubilized easily in densified fluid carbon dioxide.
As defined above the CO2-philic functional groups are soluble in densified carbon dioxide to greater than 10 weight percent, preferably greater than 15 weight percent, at pressures of from 101 kPa to 68.9 MPa and temperatures of from xe2x88x9278.5 to 100xc2x0 C.
Preferred densified CO2-philic functional groups include halocarbons (such as fluoro-, chloro- and fluoro-chlorocarbons), polysiloxanes and branched polyalkylene oxides.
The CO2-phobic portion of the surfactant molecule is obtained either by a hydrophilic or a hydrophobic functional group which is less than 10 weight percent soluble in densified CO2, preferably less than 5 wt. %, at a pressures of from 101 kPa to 68.9 MPa and temperatures of from xe2x88x9278.5 to 100xc2x0 C. Examples of moieties contained in the CO2-phobic groups include polyalkylene oxides, carboxylates, branched acrylate esters, C1-30 hydrocarbons, aryls which are unsubstituted or substituted, sulfonates, glycerates, phosphates, sulfates and carbohydrates. Especially preferred CO2-phobic groups include C2-20 straight chain or branched alkyls, polyalkylene oxides, glycerates, carboxylates, phosphates, sulfates and carbohydrates.
Preferred surfactants comprise CO2-philic and CO2-phobic groups. The CO2-philic and CO2-phobic groups are preferably directly connected or linked together via a linkage group. Such groups preferably include ester, keto, ether, amide, amine, thio, alkyl, alkenyl, fluoroalkyl, fluoroalkenyl and mixtures thereof.
A preferred surfactant is:
RnZm
wherein
Rnxe2x80x94 is a densified CO2-philic functional group, R is a halocarbon, a polysiloxane, or a branched polyalkylene oxide and n is 1-50, and Zmxe2x80x94 is a densified CO2-phobic functional group, and
m is 1-50 and at pressures of 101 kPa to 68.9 MPa and temperatures of from xe2x88x9278.5 to 100xc2x0 C., the Rnxe2x80x94 group is soluble in the densified carbon dioxide to greater than 10 wt. percent and the Zmxe2x80x94 group is soluble in the densified carbon dioxide to less than 10 wt. percent.
It should be understood that Rnxe2x80x94 and Zmxe2x80x94 may be present in any sequence, e.g. RZR, ZRZ, RRRZ, RRRZRZ etc. etc. Preferably, when R of the surfactant is the halocarbon or the branched polyalkylene oxide, then the surfactant has an HLB value of less than 15. In other cases it may be preferred that when R is the polysiloxane, then the surfactant has a ratio of dimethyl siloxyl to substituted methyl siloxy groups of greater than 0.5:1.
Surfactants which are useful in the invention may be selected from four groups of compounds (forumula I-IV). The first group of compounds has the following formula:
[(CX3(CX2)a(CH2)b)c(A)dxe2x80x94[(L)exe2x80x94(Axe2x80x2)f]nxe2x80x94(Lxe2x80x2)g]oZ(G)hxe2x80x83xe2x80x83(I)
wherein
X is F, Cl, Br, I and mixtures thereof, preferably F and Cl;
a is 1-30, preferably 1-25, most preferably 5-20;
b is 0-5, preferably 0-3;
c is 1-5, preferably 1-3;
A and Axe2x80x2 are each independently a linking moiety representing an ester, a keto, an ether, a thio, an amido, an amino, a C1-4 fluoroalkyl, a C1-4 fluoroalkenyl, a branched or straight chain polyalkylene oxide, a phosphato, a sulfonyl, a sulfate, an ammonium and mixtures thereof;
d is 0 or 1;
L and Lxe2x80x2 are each independently a C1-30 straight chained or branched alkyl or alkenyl or an aryl which is unsubstituted or substituted and mixtures thereof;
e is 0-3;
f is 0 or 1;
n is 0-10, preferably 0-5, most preferably 0-3;
g is 0-3;
o is 0-5, preferably 0-3;
Z is a hydrogen, a carboxylic acid, a hydroxy, a phosphate, a phosphate ester, a sulfonyl, a sulfonate, a sulfate, a branched or straight-chained polyalkylene oxide, a nitryl, a glyceryl, an aryl unsubstituted or substituted with a C1-30 alkyl or alkenyl, (preferably C1-25 alkyl), a carbohydrate unsubstituted or substituted with a C1-10 alkyl or alkenyl (preferably a C1-5 alkyl) or an ammonium; G is an anion or cation such as H+, Na+, Li+, K+, NH4+ Ca+2, Mg+2; Clxe2x88x92, Brxe2x88x92, Ixe2x88x92, mesylate, or tosylate; and h is 0-3, preferably 0-2.
Preferred compounds within the scope of the formula I include those having linking moieties A and Axe2x80x2 which are each independently an ester, an ether, a thio, a polyalkylene oxide, an amido, an ammonium and mixtures thereof;
L and Lxe2x80x2 are each independently a C1-25 straight chain or branched alkyl or unsubstituted aryl; and Z is a hydrogen, carboxylic acid, hydroxyl, a phosphato, a sulfonyl, a sulfate, an ammonium, a polyalkylene oxide, or a carbohydrate, preferably unsubstituted. G groups which are preferred include H+, Li+, Na+, NH+4, Clxe2x88x92, Brxe2x88x92 and tosylate.
Most preferred compounds within the scope of formula I include those compounds wherein A and Axe2x80x2 are each independently an ester, ether, an amido, a polyoxyalkylene oxide and mixtures thereof; L and Lxe2x80x2 are each independently a C1-20 straight chain or branched alkyl or an unsubstituted aryl; Z is a hydrogen, a phosphate, a sulfonyl, a carboxylic acid, a sulfate, a poly(alkylene oxide) and mixtures thereof; and
G is H+, Na+ or NH4+.
Compounds of formula I are prepared by any conventional preparation method known in the art such as the one described in March, J., xe2x80x9cAdvanced Organic Chemistryxe2x80x9d, J. Wiley and Sons, NY (1985).
Commercially available fluorinated compounds include compounds supplied as the Zonyl(trademark) series by Dupont.
The second group of surfactants useful in the bleach composition are those compounds having a polyalkylene moiety and having a formula (II).
wherein
R and Rxe2x80x2 each represent a hydrogen, a C1-5 straight chained or branched alkyl or alkylene oxide and mixtures thereof;
i is 1 to 50, preferably 1 to 30, and
A, Axe2x80x2, d, L, Lxe2x80x2, e f, n, g, o, Z, G and h are as defined above.
Preferably R and Rxe2x80x2 are each independently a hydrogen, a C1-3 alkyl, or alkylene oxide and mixtures thereof.
Most preferably R and Rxe2x80x2 are each independently a hydrogen, C1-3 alkyl and mixtures thereof. Non-limiting examples of compounds within the scope of formula II are described in WO 96/27704 Compounds of formula II may be prepared as is known in the art and as described in March et al., Supra.
Examples of commercially available compounds of formula II may be obtained as the Pluronic(trademark) series from BASF, Inc.
A third group of surfactants useful in the invention contain a fluorinated oxide moiety and the compounds have a formula:
[(CX3(XO)r(T)s)c(A)dxe2x80x94[(L)exe2x80x94(Axe2x80x2)fxe2x80x94]n(Lxe2x80x2)g]oZ(G)hxe2x80x83xe2x80x83(III)
wherein
XO is a halogenated alkylene oxide having C1-6 straight or branched halocarbons, preferably C1-3,
r is 1-50, preferably 1-25, most preferably 5-20,
T is a straight chained or branched haloalkyl or haloaryl,
s is 0 to 5, preferably 0-3,
X, A, Axe2x80x2, c, d, L, Lxe2x80x2, e, f, n, g, o, Z, G and h are as defined above.
Examples of commercially available compounds within the scope of formula III include those compounds supplied under the Krytox(trademark) series by DuPont having a formula:
Other compounds within the scope of formula III are made as known in the art and described in March et al., Supra.
The fourth group of surfactants useful in the invention include siloxanes containing surfactants of formula IV
MDxD*yMxe2x80x83xe2x80x83(IV)
wherein
M is a trimethylsiloxyl end group, Dx is a dimethylsiloxyl backbone which is CO2-philic and D*y is one or more methylsiloxyl groups which are substituted with a CO2-phobic R or Rxe2x80x2 group,
wherein R and Rxe2x80x2 each independently have the following formula:
(CH2)a(C6H4)b(A)dxe2x80x94[(L)exe2x80x94(Axe2x80x2)fxe2x80x94]nxe2x80x94(Lxe2x80x2)gZ(G)h
wherein
a is 1-30, preferably 1-25, most preferably 1-20,
b is 0 or 1,
C6H4 is unsubstituted or substituted with a C1-10 alkyl or alkenyl, and
A, Axe2x80x2, d, L, e, f, n, Lxe2x80x2, g, Z, G and h are as defined above and mixtures of R and Rxe2x80x2 thereof.
The Dx:D*y ratio of the siloxane containing surfactants should be greater than 0.5:1, preferably greater than 0.7:1 and most preferably greater than 1:1.
The siloxane compounds should have a molecular weight ranging from 100 to 100,000, preferably 200 to 50,000, most preferably 500 to 35,000.
Silicones may be prepared by any conventional method such as the method described in Hardman, B. xe2x80x9cSiliconesxe2x80x9d the Encyclopedia of Polymer Science and Engineering, v. 15, 2nd Ed., J. Wiley and Sons, NY, N.Y. (1989).
Examples of commercially available siloxane containing compounds which may be used in the invention are those supplied under the ABIL series by Goldschmidt.
Suitable siloxane compounds within the scope of formula IV are compounds of formula V:
the ratio of x:y and yxe2x80x2 is greater than 0.5:1, preferably greater than 0.7:1 and most preferably greater than 1:1, and
R and Rxe2x80x2 are as defined above.
Preferred CO2-phobic groups represented by R and Rxe2x80x2 include those moieties of the following formula:
(CH2)a(C6H4)b(A)dxe2x80x94[(L)exe2x80x94(Axe2x80x2)fxe2x80x94]xe2x80x94(Lxe2x80x2)gZ(G)h
wherein
a is 1-20,
b is 0,
C6H4 is unsubstituted,
A, Axe2x80x2, d, L, e, f, n, g, Z, G and h are as defined above, and mixtures of R and Rxe2x80x2.
Particularly useful surfactants are selected from the group consisting of the classes of ethoxy modified polydimethylsiloxanes (e.g. Silwet(trademark)(trademark) surfactants from Witco), acetylenic glycol surfactants (from Air Products) and ethoxy/propoxy block copolymers (e.g. Pluronic(trademark)(trademark) surfactants from BASF) and mixtures thereof.
The method of bleaching with liquid carbon dioxide comprises the step of a) loading a variety of soiled articles, preferably clothing, into a vessel (preferably a pressurisable vessel) and b) contacting the articles with the bleaching composition according the invention. The bleaching composition minus the liquid carbon dioxide may be contacted with the soiled articles before or together with the carbon dioxide.
If the main source of active oxygen is molecular oxygen like atmosperic oxygen, the bleaching method preferably comprises step c) of exposing the article to air, preferably at an elevated temperature.
Therefore, one preferred embodiment of the present invention encompasses a bleaching method comprising the steps of contacting an article with a bleaching composition according to the invention that comprises an organic substance which forms a complex with a transition metal, the complex catalysing bleaching by atmospheric oxygen, whereby the complex catalyses bleaching of the textile by atmospheric oxygen after the treatment. The bleaching composition is preferably substantially devoid of peroxygen bleach or a peroxy-based or -generating bleach system,
The liquid carbon dioxide may be introduced into the cleaning vessel as described in U.S. Pat. No. 5,683,473. Preferably, the liquid carbon dioxide is introduced into the cleaning vessel which is then pressurised to a pressure in the range of about 0.1 to about 68.9 MPa and adjusted to a temperature range of from about xe2x88x9278.5xc2x0 C. up to about 30xc2x0 C. so that the carbon dioxide is in a liquid phase. Preferably the pressure range is from 0.5 to 48 MPa, more preferably from 2.1 to 41 MPa. Preferably, the temperature range is from xe2x88x9256.2 to 25xc2x0 C., more preferably from xe2x88x9225xc2x0 C. to 20xc2x0 C.
After the bleaching step, the articles may be rinsed by introducing fresh carbon dioxide into the vessel after removing the bleaching composition.
Preferably, the organic substance is dissolved or dispersed in a compatible solvent prior to mixing the organic substance with the carbon dioxide. The compatibility of the solvent will depend on the exact nature of the organic substance. If the organic substance is more or less hydrophobic then a hydrophobic fluid may be preferred. Alternatively if the organic substance is more or less hydrophilic, a hydrophilic fluid may be preferred. In many cases it will be preferable, to add the organic substance dissolved or dispersed in an aqueous solvent. If a solvent other than carbon dioxide is needed to dissolve the organic substance, the bleaching composition preferably further comprises 0.001 to 10 wt % (w/w) of the compatible solvent. The bleach compatible solvent is preferably a modifier as herein defined.
Other than in the examples, or where otherwise indicated, all numbers expressing quantities of ingredients or reaction conditions used herein are to be understood as modified in all instances by the term xe2x80x9caboutxe2x80x9d. Similarly, all percentages are weight/weight percentages of the liquid carbon dioxide unless otherwise indicated. Molar ranges are weight per volume of carbon dioxide. Where the term comprising is used in the specification or claims, it is not intended to exclude any terms, steps or features not specifically recited.
The following examples will more fully illustrate the embodiments of the invention. The definition and examples are intended to illustrate and not limit the scope of the invention.

Bleaching composition for dry cleaning containing transition metal bleach catalyst

Abstract: a) from 0.05 microM to 50 mM of an organic substance which forms a complex with a transition metal;

Abstract: b) a source of active oxygen corresponding to 0.05 to 100 mM of active oxygen; and

Abstract: c) an effective amount of liquid carbon dioxide, preferably held at 25xc2x0 C. or less.

Unilever Home and Personal Care USA, division of Conopco, Inc.


An orifice plate with an outer grinding section and an inner grinding section is disclosed. The outer grinding section is the main grinding section leading to the main material collection stream, and an additional grinding section is present in the inner section of the orifice plate to remove useable material from material swept toward the center of the plate by the action of a rotating knife assembly on the plate. The useable material obtained at the inner section is also led to the main material collection stream.

Improvements in grinding machines are generally directed at one of four goals: (1) improved separation of hard materials from useable materials and increased output of useable materials; (2) ease of disassembly and reassembly of the grinding head; (3) operator safety; and (4) reduction of costs in terms of production and replacement of parts.
The quality of meat produced by a grinding machine is limited by its ability to remove hard materials from the useable materials. Naturally, it is preferable if this can be done in a way that maximizes output of useable materials. Modifications of prior meat grinders that improve separation of hard materials while also improving output of useable materials are highly desirable.
Because grinding machines are intended for use with food products, frequent disassembly is required for maintaining sanitation. The various parts of the grinding machine must therefore be readily disassembled and accurately reassembled for maximum efficiency. Modifications of existing meat grinders that improve an operator's ability to disassemble the grinder parts and that assure proper reassembly of the parts are therefore also highly desirable.
Naturally, operator safety is also a concern for owners and operators of meat grinders alike. Modifications of present meat grinders that improve safety, especially when those improvements do not detract from overall cost or efficiency, are also desirable.
Finally, various parts of a grinding machine are subject to tremendous force and rotational stresses, and wear to these parts is expected. However, the overall cost of grinding machines and various replacement and wear parts is typically very high. Modifications that reduce the costs of producing various parts or that reduce wear, and thus frequency of the need for replacement parts, are therefore also desirable.
The present invention contemplates modifications to a meat grinding machine that maximizes the output of useable ground material without sacrificing quality, improves efficiency in disassembly and reassembly of the machine, improves operator safety, and reduces overall production costs and costs required for replacement parts.

Secondary grinding section for an orifice plate of a grinding machine