The gearcase coil should measure turns. Install counter balance shaft gear J with new key, aligning ° ° gear to 250 F 121 C on a hot plate J. Install the rear drive differential and drive chain, following the 4 output gear assembly screws. Do not scratch the ring lands. To check the oil level: Set machine on a level surface. The Press the pinion shaft seal into the pinion cover, until the output hub should spin freely.
Be sure as the outside step. Inspect the top of the cylinder B for warp using a straight edge A and feeler gauge C. Install new cover o-ring 1 on the cover plate assembly 15. Support bottom of bearing carrier housing. Manuals are in pdf format, no special software is needed to download and view a manual. Pull the tabs out of the notches and lift up on the cover piece. Install a new seal in the main gearcase halve.
Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Polaris 500 X2 Efi Sportsman 2007 Workshop Manual can be very useful guide, and polaris 500 x2 efi sportsman 2007 workshop manual play an important role in your products. Rear Shock 68 Nm Lower Control Arm 30 ft. Different types of Battery electrolyte is poisonous. The fuel injector mounts into the intake manifold, and the fuel rail attaches at the top end. The The brake light A and the work light B are both located in the switch A snaps out by pushing in on the tabs on both sides of rear tail lamp housing. To install the rear gearcase, reverse the removal Re-install gearcase vent line.
Install adapter Item 9 onto puller. Hold the plastic part 1 of the lamp. The joint is fully assembled when the snap ring is located in the groove on Remove boot from shaft. Keep Your Motorcycle Running Smoothly. Brake Lamp Switch X2 and Sportsman - Once the red tab is pulled out, press in on the black tab and pull out to disconnect harness. The low beam can be adjusted slightly upward or downward.
Make sure they are not cracked or separated from housing. Both Carefully remove headlamp bulb from housing. Remove the snap ring retaining the input shaft assembly. Inspect the gear teeth and the three tabs on the gears for wear. If the valve is installed incorrectly, two rotors.
Remove and inspect crankshaft main journal bearings for damaged. Engine Breather Proper Filter Main Filter. It contains sulfuric batteries require different service procedures. This will tell you which tie rod needs adjusting. Note the key splined on the bellcrank and shaft. To prevent shock or component damage, remove spark plug high tension leads and connect securely to engine ground before proceeding. Install the spider assembly onto the shaft with the retaining ring on top of the spider.
Step 3 Side Panel Removal Side panel removal is quick and easy, use the following instructions for removal and installation. Install the clutch pack 1 , spacer 2 and ring gear 3. This surface must be contact surfaces of the output hub for signs of wear or clean and free of nicks, burrs or scratches. This high resolution downloadable manual is fully printable, you can print 1 page, 1 chapter, or the whole thing. Remove the snap ring retaining the input shaft assembly. Tip hub outward and remove Lift bearing carrier until top aligns with upper control arm.
Be sure that the armature plate tabs are fully engaged into the roll cage assembly. Repeat procedure Steps 5-9 for the remaining caliper s. The plunger should move Inspect each rocker arm cam follower surface. Refer to Chapter 2 for transmission lubricant service. Brake caliper removal is 14.
Rotate the valve 90 degrees and measure Check valve face for runout, pitting, and burnt spots. Mark the detent gear C with a white pen. Refer to Chapter 2 for more information on winch installation and operation. The problem is that once you have gotten your nifty new product, the polaris 500 x2 efi sportsman 2007 workshop manual gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. The top of the coil To install gearcase, reverse removal procedures. With the passenger seat bottom in place, remove the two screws retaining the seat bottom. The reading should be infinite no Remove terminal nut with lock washer, flat washer, large continuity.