The development and evaluation of a radio frequency identification based cattle handling system.
Manual cattle handling systems are widely used in South Africa. A literature review and consultations were conducted with both producers and equipment manufactures, to assess the advantages and disadvantages of various cattle handling systems with the objective of developing a more efficient system that incorporates automation, electronics and Radio Frequency Identification (RFID) technology. In this study an automated, selective sorting (RFID) based cattle handling system was developed and assessed as an alternative to the widely adopted conventional manual management system practiced in South Africa. The system is still under research and not yet available on the market. This document describes the research and development process undertaken which included planning, literature review, consultation, design, fabrication, evaluation and discussions. The RFID based system developed consists of manual, semi- and fully automated components in the form of a neck-body clamp with through access, flow control double split gates and a weigh-identification-sort system. For the ease of comparison the system was developed with a manual by-pass as a control to compare the automated and manual systems in terms of establishment cost, handling duration including identification, weighing and sorting, and operator and animal stress levels which impact on business profitability and system efficiency. Both the manual by-pass and automated RFID-based systems were evaluated. The automated system resulted in reduced handling duration, operational costs and handling stress on both operator and the animal whilst enabling selective automated sorting. The infrastructure was designed to have a capacity to handle 500 animals per day with 5 handlers and a capital investment of R200 000 was required with an operational cost of R25 000 per month. After incorporating RFID, electronics and automation of the system it was established that, on average, cattle handling duration was reduced by 63%, incorrect sorting was reduced by 5.5%, man hours were reduced by 70% with 23% and 14% less fatigue and stress levels to the handler and the animals respectively, whilst achieving efficient selective sorting. A cost benefit analysis was undertaken for both systems with the aim of assessing and determining the most profitable system. An assumption was made that the cash flow pattern remains uniform for both systems over the entire evaluation period. This revealed that the introduction of RFID based technology as an alternative to a manual based system results in an increase in business profitability by 20% and shorten the payback period by 5 years. Although there is still need to further investigate the performance parameters under different environments, it can be concluded that the introduction of RFID, electronics and automation improves the overall system technical efficiency by 32% whilst enabling efficient selective handling.