The tunnel, the longest of the seven original turnpike tunnels at long, was used from the turnpike's opening in 1940 until 1968. Due to increasing traffic on the highway, the turnpike commission began upgrading all of its two-lane tunnels, constructing twin bores for its tunnels through the Allegheny, Tuscarora, Kittatinny, and Blue mountains, and bypassing the tunnels under Laurel Hill, Rays Hill, and Sideling Hill with new, six-lane highways climbing the adjacent hills. The Sideling Hill Tunnel and the nearby Rays Hill tunnel, along with connecting segments of four-lane highway, were used for many years as a testing facility for new highway technologies.