the titanium ores ilmenite and rutile are removed. Most zircon is used directly in commercial applications, but a small percentage is converted to the metal. Most Zr metal is produced by the reduction of the zirconium(IV) chloride with magnesium metal in the Kroll process. The resulting metal is sintered until sufficiently ductile for metalworking. Separation of zirconium and hafnium Commercial zirconium metal typically contains 1–3% of hafnium, which is usually not problematic because the chemical properties of hafnium and zirconium are very similar. Their neutron-absorbing properties differ strongly, however, necessitating the separation of hafnium from zirconium for nuclear reactors. Several separation schemes are in use. The liquid-liquid extraction of the thiocyanate-oxide derivatives exploits the fact that the hafnium derivative is slightly more soluble in methyl isobutyl ketone than in water. This method is used mainly in United States. In India, TBP-Nitrate solvent extraction process is used for the separation Zr and Hf can also be separated by fractional crystallization of potassium hexafluorozirconate (K2ZrF6), which is less soluble in water than the analogous hafnium derivative. Fractional distillation of the tetrachlorides, also called extractive distillation, is used primarily in Europe. The product of a quadruple VAM (vacuum arc melting) process, combined with hot extruding and different rolling applications is cured using high-pressure, high-temperature gas autoclaving. This produces reactor-grade zirconium that is about 10 times more expensive than the hafnium-contaminated commercial grade. Hafnium must be removed from zirconium for nuclear applications because hafnium has a neutron absorption cross-section 600 times greater than zirconium. The separated hafnium can be used for reactor control rods. Compounds Like other transition metals, zirconium forms a wide range of inorganic compounds and coordination complexes. In general, these compounds are colourless diamagnetic solids wherein zirconium has the oxidation state +4. Far fewer Zr(III) compounds are known, and Zr(II) is very rare. Oxides, nitrides, and carbides The most common oxide is zirconium dioxide, ZrO2, also known as zirconia. This clear to white-coloured solid has exceptional fracture toughness (for a ceramic) and chemical resistance, especially in its cubic form. These properties make zirconia useful as a thermal barrier coating, although it is also a common diamond substitute. Zirconium monoxide, ZrO, is also known and S-type stars are recognised by detection of its emission lines. Zirconium tungstate has the unusual property of shrinking in all dimensions when heated, whereas most other substances expand when heated. Zirconyl chloride is a rare water-soluble zirconium