Electrorheological (ER) fluids are suspensions of extremely fine non-conducting but electrically active particles (up to 50 micrometres diameter) in an electrically insulating fluid. The apparent viscosity of these fluids changes reversibly by an order of up to 100,000 in response to an electric field. For example, a typical ER fluid can go from the consistency of a liquid to that of a gel, and back, with response times on the order of milliseconds. The effect is sometimes called the Winslow effect after its discoverer, the American inventor Willis Winslow, who obtained a US patent on the effect in 1947 and wrote an article published in 1949. The ER effect The change in apparent viscosity is dependent on the applied electric field, i.e. the potential divided by the distance between the plates. The change is not a simple change in viscosity, hence these fluids are now known as ER fluids, rather than by the older term Electro Viscous fluids. The effect is better described as an electric field dependent shear yield stress. When activated an ER fluid behaves as a Bingham plastic (a type of viscoelastic material), with a yield point which is determined by the electric field strength. After the yield point is reached, the fluid shears as a fluid, i.e. the incremental shear stress is proportional to the rate of shear (in a Newtonian fluid there is no yield point and stress is directly proportional to shear). Hence the resistance to motion of the fluid can be controlled by adjusting the applied electric field. Composition and theory ER fluids are a type of smart fluid. A simple ER fluid can be made by mixing cornflour in a light vegetable oil or (better) silicone oil. There are two main theories to explain the effect: the interfacial tension or 'water bridge' theory, and the electrostatic theory. The water bridge theory assumes a three phase system, the particles contain the third phase which is another liquid (e.g. water) immiscible with the main phase liquid (e.g. oil). With no applied electric field the third phase is strongly attracted to and held within the particles. This means the ER fluid is a suspension of particles, which behaves as a liquid. When an electric field is applied the third phase is driven to one side of the particles by electro osmosis and binds adjacent particles together to form chains. This chain structure means the ER