form) in the production of very low density flexible PU foams for mattresses. Mechanically made foams and froths, involves methods of introducing bubbles into liquid polymerisable matrices (e.g. an unvulcanised elastomer in the form of a liquid latex). Methods include whisking-in air or other gases or low boiling volatile liquids in low viscosity lattices, or the injection of a gas into an extruder barrel or a die, or into injection molding barrels or nozzles and allowing the shear/mix action of the screw to disperse the gas uniformly to form very fine bubbles or a solution of gas in the melt. When the melt is molded or extruded and the part is at atmospheric pressure, the gas comes out of solution expanding the polymer melt immediately before solidification. Frothing (akin to beating egg whites making a meringue), is also used to stabilize foamed liquid reactants, e.g. to prevent slumping occurring on vertical walls before cure – (i.e. avoiding foam collapse and sliding down a vertical face due to gravity). Soluble fillers, e.g. solid sodium chloride crystals mixed into a liquid urethane system, which is then shaped into a solid polymer part, the sodium chloride is later washed out by immersing the solid molded part in water for some time, to leave small inter-connected holes in relatively high density polymer products, (e.g. Porvair synthetic leather materials for shoe uppers). Hollow spheres and porous particles (e.g. glass shells/spheres, epoxide shells, PVDC shells, fly ash, vermiculite, other reticulated materials) are mixed and dispersed in the liquid reactants, which are then shaped into a solid polymer part containing a network of voids. References Materials science Plastics additives