solar sail designs, but it is so porous that it has the same mass. The rigidity and durability of this material could make solar sails that are significantly sturdier than plastic films. The material could self-deploy and should withstand higher temperatures. There has been some theoretical speculation about using molecular manufacturing techniques to create advanced, strong, hyper-light sail material, based on nanotube mesh weaves, where the weave "spaces" are less than half the wavelength of light impinging on the sail. While such materials have so far only been produced in laboratory conditions, and the means for manufacturing such material on an industrial scale are not yet available, such materials could mass less than 0.1 g/m2, making them lighter than any current sail material by a factor of at least 30. For comparison, 5 micrometre thick Mylar sail material mass 7 g/m2, aluminized Kapton films have a mass as much as 12 g/m2, and Energy Science Laboratories' new carbon fiber material masses 3 g/m2. The least dense metal is lithium, about 5 times less dense than aluminium. Fresh, unoxidized surfaces are reflective. At a thickness of 20 nm, lithium has an area density of 0.011 g/m2. A high-performance sail could be made of lithium alone at 20 nm (no emission layer). It would have to be fabricated in space and not used to approach the Sun. In the limit, a sail craft might be constructed with a total areal density of around 0.02 g/m2, giving it a lightness number of 67 and ac of about 400 mm/s2. Magnesium and beryllium are also potential materials for high-performance sails. These 3 metals can be alloyed with each other and with aluminium. Reflection and emissivity layers Aluminium is the common choice for the reflection layer. It typically has a thickness of at least 20 nm, with a reflectivity of 0.88 to 0.90. Chromium is a good choice for the emission layer on the face away from the Sun. It can readily provide emissivity values of 0.63 to 0.73 for thicknesses from 5 to 20 nm on plastic film. Usable emissivity values are empirical because thin-film effects dominate; bulk emissivity values do not hold up in these cases because material thickness is much thinner than the emitted wavelengths. Fabrication Sails are fabricated on Earth on long tables where ribbons are unrolled and joined to create the sails. Sail material needed to have as little weight