text: Thermal spraying need not be a dangerous process if the equipment is treated with care and correct spraying practices are followed. As with any industrial process, there are a number of hazards of which the operator should be aware and against which specific precautions should be taken. Ideally, equipment should be operated automatically in enclosures specially designed to extract fumes, reduce noise levels, and prevent direct viewing of the spraying head. Such techniques will also produce coatings that are more consistent. There are occasions when the type of components being treated, or their low production levels, require manual equipment operation. Under these conditions, a number of hazards peculiar to thermal spraying are experienced in addition to those commonly encountered in production or processing industries.